Suspension Guide

  1. #1
    © Alex Robinson & the saxo sports club

    Ok the suspension is one of the most important part of a car coming after the tyres and brakes. The saxo standard suspension on all models is a good specification for enjoyable driving and comfort. that's where the compromises are made, do you want a comfy car that can drive down most roads at normal speeds or do you mind the trouble of uncomfy ride and the need to slow down on bumpy roads and for speed humps?
    Also why do you want to alter the suspension? do you want it to look lower or do you want it to handle better and grip better? Just because a car is lower doesn't mean it will handle better either, what's more important is suspension geometry and correct spring, anti roll bar and damper rates. Consider what the car is intended for, is it going to be used on track, is it an every day road car or is it a show car?

    So you say what suspension kit do i need? So how much are you going to spend, what compromises are you going to make and finally if you really actually want to change the suspension, it affects the way the car drives hugely and you may regret it if you buy the wrong kit.
    Suspension kits should only be fitted by professionals or those who have experience as if anything is missed or done incorrectly it is inevitable that something will go wrong most liklely leading to an accident so please act responsibly and use any info provided at your own will.

    The saxo uses independant macpherson strut type with coil spring & telescopic dampers on all with anti roll bars on most models, the rear is active beam with trailing arms and torsion bars. Bear in mind that any suspension kits comprise of 2 springs and 4 shock absorbers. Without uprated torsion bars a suspension kit is useless unless you retain the standard front spring rate otherwise you unbalance the handling.

    For looks:
    There are many kits available to lower up to 60mm on standard struts, any lower than 35mm and shortened uprated shock absorbers must be used. In terms of comfort usually any lower than 40mm and it is uncomfy on anything but smooth tarmac but if you're willing to put up with the ride go as low as you want. Coilovers will lower up to 100mm with the bumpstops removed, these should only be removed for shows as the units wear out very quickly without them and still so far only fk coilovers seem to be reliable if used daily.
    Another thing to note is that a lot of people lowered more than 50mm experience driveshaft problems as they sit at a bad angle at this height. On mk2 facelift models from late '99 onwards the power steering pipe is near to the steering rack where the track rods attatch to it an when lowered any more than 30mm people have experienced pump failure due to the pipe wearing through and letting fluid leak. the pipe can be cable tied or bent out of the way to overcome this and for the record mine rubbed almost through down 40mm before i noticed it even though no-one mentioned it could happen.
    The compromise made with looks is comfort and handling, any lower than 30mm below standard and the geometry is so far out that the tyre hasn't got a good contact patch with the road this is due to incorrect camber and castor settings, this can leed to bump-steer. i'm not taking hours to explain how the whole suspension system works, if you don't know you don't need to know. Contrary to popular belief the ideal camber setting at ride height is 0 so there should be no camber, when the car is lowered the wishbones and struts push the bottom of the strut outwards this leads to the wheels leaning inwards at the top and outwards at the bottom this is negative camber, if excessively lowered the wishbones will pull the strut inwards however as the damper is at an angle it will continue to add more negative camber, this is only true on the front as the rear is trailing arm hence has no easy way of the camber changing. This will reduce the amount of grip available. Camber and castor can't be adjusted as standard but with £1200 worth of adjustable top mounts and wishbones you can tweek till your hearts content, this will only be of benefit if you are looking to have ultimate handling while excessively lowered and that would mean you couldn't use it as a road car as the mounts and wishbones are solid and wear rapidly and the cost to replace them regularly will be pointless, for a track car there is no problem though. What will worry you more is that the suspension when lowered more than 40mm cannot soak up the british roads, i again won't explain how but any lower than 40mm and you have almost halved the amount of suspension travel over standard. Quite a few suspension kits available will lower by 40-60mm and you really should use uprated shock absorbers with any lowering springs, read further up for whether you need shortened or std length.

    good kits for looks are:
    Spax -60mm & -40mm kit
    GMC -40mm & -50mm kit
    Apex -40mm & -50mm kit
    Eibach sport -45mm
    Pi -60mm

    Any of those will do if your willing to make compromise.

    For comfort you need to make sure you go no lower than 30mm, the only comfy springs i know of are eibach pro -30mm with an uprated shock combo, tried and tested formula for reasonable handling and comfort on most roads, not a sporty kit by any means though. It does retain standard spring rate however to keep the handling balance. it still can't cope with the english roads though and bottoms out if you drive quick through potholes or over bumps. If you are willing to sacrifice a little comfort for far better handling get the H&R VTS fitment -30mm's

    For fast road and track setups we tend to make as little compromise as possible when it comes to handling and grip, the ideal kit is no lower than 30mm below std(to keep wishbone angles & steering arc correct and as a result geometry is ok) and should have uprated shock absorbers, front springs and torsion bars.
    An uprated 25mm rear anti roll bar is a good addition too to reduce understeer which helps the car throughout the corner although for the less skilled drivers it can make the car tail happy. The rear suspension components are available through pugsport and are cheapest direct from france, they make a very big difference to the way the car drives. So it seems there are very few kits that only lower 30mm and none that lower less, the eibach pro & H&R -30mm springs and a compromised -40mm gmc setup are good, the GMC and H&R(my personal recommendation) being more sporty but less comfy, i would only use eibachs with std rear bars as the spring rate is too low to warrant uprated rear suspension.
    All of the above springs should be used with bilstein sport shocks or sprints/grp N(for GMC springs or highly rated custom ones). The best solution for track and road use is a custom pair of springs which are available from a company called faulkner springs costing around £100 for the pair, if you have tried a few commercial springs and want to customise your handling then post asking for the specification needed and the contact details. Bear in mind that most custom springs will be too hard for use with normal bilstein sports and they require revalving(£250+) or replacing with heavily uprated ones(GMC Grp N bilsteins are perfect for 200lb/in2 but only if the spring is short enough to warrant shortened, ask if you need to know the required spring length). With a fully uprated suspension setup it is beneficial to uprate bushes and reinforce mounting points, powerflex and pugsport(recommended) make bushes and OMP, sparco and pugsport make strut braces and reinforcement plates. The main ones to do are rear beam(not an easy job), grpN top mount and reinforcement plates, uprated wishbone bushes and upper and lower strut braces and a full roll cage (available from OMP) does the biggest bit of reinforcement, as well as adding safety.

    Springs then are rated :
    std 110-120lb linear 0mm
    Eibach 112lb linear -30mm
    H&R around 150lb progressive -30mm
    GMC between 140-160lb -40mm

    The reason for the difference in fast road and track only setups is that over a certain spring rate the car will just be too hard to drive on road, the wheels will skip after bumps and bumps on corners will upset the cars balance as too much movement is transferred from the bump into the body, and also it becomes very uncomfy and annoying to drive and that takes the fun out of it.

    Stripping weight out of the car is a good way to make a difference to the handling be sure to readjust the rear height after strippage, and of course the best tyres you can afford are necessary if you are serious about driving and the pressures on std 195/45 15 & 185/55 14's should be run around 2 psi more than recommended for a little more compliance, on hot track days i tend to let some air out of the tyres as they get very hot and the pressure inside rises, when you let the tyres down a little between sessions or in the pit lane you will feel an improvement as soon as you drive it again.

    Some useful links can be found on the original guide here:

    http://www.saxosportsclub.com/index....viewtopic&t=74
    19 users thanked this post: , , , , , , , , , , , , , , , , , ,
  2. #2
    there is also a very useful guide for lowering the torsion bar HERE
    4 users thanked this post: , , ,
  3. #3
    both are very useful! cheers guys!
  4. #4
    Does anyone know the spring rates of spax 40mm?
  5. #5
    not very hard. my koni 25mm springs a shorter than spax 40mm springs.
  6. #6
    In France we have a very good compromise we use eibach -30 spring with Peugeot sport damper, it's the better choice for track and road....
  7. #7
    nice informative post there
  8. #8
    Eibach are same rate as standard so i can't see any car handing that well with them on personally, i used them and thought they were pretty useless, body roll was bad and car bottomed out all over the place.
  9. #9
    Peugeot sport use eibach spring for the PTS performance damper
  10. #10
    Yes but they use custom specced eibach springs, not eibach pro kit 30mm ones.
  11. #11
    Dont suppose anyone knows the poundage/spring rate of the 50mm GMC motorsport springs?
  12. #12
    No. According to GMC the 40mm ones are 180lb, although i am not overly sure about that, i am thinking more like 160lb from trying them, and they are lower and longer than the 180lb/250mm springs i have played with.
  13. #13
    alexR > it s exactly the same spring (they have the same part number) with an other color ....
  14. #14
    Now now boys!
  15. #15
    Show me some proof then? The only peugeot sport springs that i know of are the coilover ones which are over 200lb/inch which is nearly twice as hard as eibach pro kit springs. and they are only grpN/A cars, the S1600/maxi cars use considerably harder springs. So i don't get where you got "Peugeot sport use eibach spring for the PTS performance damper" from?
  16. #16
    I think that was for the 106 xsi, I need to check
  17. #17
    Quote:
    Originally Posted by AlexR View Post
    Eibach are same rate as standard so i can't see any car handing that well with them on personally, i used them and thought they were pretty useless, body roll was bad and car bottomed out all over the place.

    thought they were progressive in spring rate...
    either way nice guide alex and cheers for providing it.


    incidentally guess who's doing a masters project in lateral grip of 4 wheeled vehicles...

    should be interesting.
  18. #18
    The series one 106 springs are progressive and considerably harder than the series two ones, the series two ones are actually softer than 106 gti springs and are linear. Saxos will have/use the S2 springs so there's not much point thinking about the S1 ones.
    I had the eibachs fitted to my car with bilsteins for a good while, maybe 6 months, and from day 1 i didn't like them, they allowed too much roll, the suspension bottomed out all the time to the point where my bilsteins leaked a bit

    Cool Ad, what course are you doing? I used to really enjoy studying suspension stuff in my own time. I just don't have enough money to keep playing about with different setups though, nor can you get adjustable anti roll bars for saxos, which is a bit ghey really.
  19. #19
    Well i am talking about eibach pro kit springs anyway, the 30mm ones, the 45mm ones are indeed progressive and a bit harder, but they are also pretty low.
  20. #20
    so you reckon the 45mm ones will be decent for handling?
  21. #21
    i have the koni 25mm ones and there grate, i want to go lower may be 45mm what can anyone recomend?
  22. #22
    glad this popped up...

    Alex (or anyone else)

    is the standard spring rate the same for the entire range?
  23. #23
    entire range of what?
  24. #24
    Quote:
    Originally Posted by bullit View Post
    entire range of what?
    ann summers.


    what do you think!?!?
  25. #25
    got ya, lol

    you mean range of pants. you mean the saxo range?
  26. #26
    is the torsion bar guide the better way to do it. i know there are two ways of doing it and i want it done properly.
  27. #27
    yes the badgersport guide is the proper way to lower torsion bars.

    sayer - no i'm pretty sure they are different. when i replace the dampers on DIEsel of doom(now on nearly 170k from factory, all country roads :| ) i will measure them and compare them to vts springs.then again mine is vsx spec which will no doubt differ greatly from X/first spec as it has 4 stud, power steering, and anti roll bars etc.
  28. #28
    ta for the update alex.
  29. #29
    jw if any of you lot can help.....im sure u can.......atm i have yellow springs on my saxo is this standard cos its well bumpy and the bloke i bought it off said it was upgraded maybe vts??...or is this standard on a furio?......also my mate has some red springs he said he wud give me which would lower it abit i thihnk im gonna take them do you know what make these are anyone

    thanks
    Baker
  30. #30
    Baker they could be anything. You need to look for manufacturer stickers or part numbers...
  31. #31
    Very good guide, just helped me alot, thanks

    Martin.
  32. #32
    gr8 guide, learned alot
  33. #33
    Hey AlexR. I have a Saxo westcoast and have put a full sypher body kit on it, and as u probably know the side skirts sit very low, when I go round a corner which puts the weight to the passenger side it sometimes scraps when i have a passenger, but i dont have this problem on my side, its like my side springs are harder and the passenger side is softer and i have no idea what the car has been lowered to or what springs so i thought about getting a brand new kit, soo i was just wondering which suspension kit you would recommend for my car in my situation? thanks, mattyboi247
  34. #34
    hi i was wanting to know what the best kit out there would b to lower it by 30mm.

    can i just get the springs and put them in.

    what shocks would i put in it if i was goin to lower it to 30mm.

    whats the best combo. what have you all put in yours to lower it to 30mm.

    thanx
  35. #35
    anyone know of where i can get my saxo lowered in the south east ? ive rang a few places in crawley (near gatwick) but they won't touch it. could do with some advice if anyone can help. please e-mail me. thanks
  36. #36
    Quote:
    Originally Posted by wiela View Post
    anyone know of where i can get my saxo lowered in the south east ? ive rang a few places in crawley (near gatwick) but they won't touch it. could do with some advice if anyone can help. please e-mail me. thanks
    r tec stalbans do it 170 i think bt i cant rember google it 4 a phone number
  37. #37
    i have a saxo furio , i dont really want to change the shocks as all students, cash flow isnt really there at the moment although overtime is on the way... i dont ever drive to any bumpy roads for the ride to be a problem and if i ever am going the distance i drive my dads audi..enough history....

    what make would any of you recomend for 35mm or 40mm? and any rough pricing or links would be class thanks guys
  38. #38
    Putting 16's on my vtr and wanted to change the springs because they were on the car when i bought it any tips on the best set up for on 16's thanks Krys
  39. #39
    I have just brought my first car (at the age of 31) and the lad that I have brought it of has ruined what could have been a really nice car.
    He has tried to lower it ansd got it wrong, can anyone advise me on how to restore it back to what it was before he messed it up?!?!?!?

    Thanx
  40. #40
    if its seriously fooked, taking it to a garage and get it professionally fixed would be the best option.
  41. #41
    Quote:
    Originally Posted by Spooneys_PA View Post
    I have just brought my first car (at the age of 31) and the lad that I have brought it of has ruined what could have been a really nice car.
    He has tried to lower it ansd got it wrong, can anyone advise me on how to restore it back to what it was before he messed it up?!?!?!?

    Thanx
    What is actually wrong though. That is what you need to find out first.
    If its just cheap mismatched springs and/or dampers then look at getting hold of standard suspension.

    Option 2 is get uprated standard height suspension such as the Bilstein B6 dampers

    Option 3 is to get shortened shocks and keep the car low but with better components...
  42. #42
    Top Guide!!!
  43. #43
    This Guide Is Great.. Top Lads
  44. #44
    Epic bump!
  45. #45
    ive gon for weitec all round 40mm drop...

    done my car wonders not to harsh and allows for great handling

    Costs around £320.. well worth the money and great value includes front and rear dampers with front springs,
  46. #46
    Hello your.
    I prepare itself I put my suspension in saxo and I want your opinion.
    I want to put absorber that would not be so much softly as long as standard but nor so much hardly as long as bilstein GR.N, I want in cruelty it is roughly in the middle this two absorbers.
    If we suppose that standard they have 0% cruelty and bilstein GR.N they have 100% cruelty, who absorbers you would put you in the centre with 50% cruelty?
    I have heard that roughly in the centre the standard and bilstein GR.N somebodies put the KONI and certain other put the APEX.
  47. #47
    [QUOTE=saxonaxos;2752633]Hello your.
  48. #48
    Dunno whether im in the right place, bought a saxo westcoast 1999 that needs abit of work, i bought a front right strut for it over the phone from a vtr, but in actual fact i got sent one from 1.1 forte and it obviously didnt fit, will a strut from a furio vtr or vts fit mine?
    Thanks
  49. #49
    How on Earth can you find this old thread and use it as your first post??? Amazing!
  50. #50
    was only asking for a bit of help like.
  51. #51
    Sure mate.

    Best thing is to start a new thread in the brakes / suspension / transmission topic area. Try to make the title as descriptive as possible. There's plenty of Westcoast owners on here, so they should be able to help you no problem.
  52. #52
    This is great help this post just what I was looking for
  53. #53
    Are furio and vtr front strut/spring assembly's exactly the same (height, spring rate etc?)
  54. #54
    will standard saxo coil springs at 105lbs work on a VTR (recommened 115lbs I think)