JP's 220+bhp NA 16v Mango Westcoast - 2015 updates!

  1. #1
    Ok guys,its time to get a thread up on whats going on with my Saxo now...

    To recap, Stage 1

    -Rear Disk Beam
    -266mm 206 brakes shiz +Braided hoses
    -15inch Pro Race 1.2's
    -106 Gti Leather
    -Group n front billies with 175lb faulkner springs + Group n top mounts
    -B8 billie rears
    -Poly bushed all round and group n rear wishbone bushes

    Stage 2

    -Completely rebuilt 16v engine
    -GMC Jenvey throttle boddies
    -Cat cam 708s + Forged high comp pistons
    -16v fuel system installed
    -Stripped + resprayed engine bay
    -Custom Front strut brace + top strut strengthening plates
    -24mm rear arb
    -kms standalone ecu + wideband
    -Brand new LSD'd vts gearbox
    -GMC 4-1 BTB manifold
    -13row oil cooler + sandwich plate
    -R888's all round
    -Lower group a engine mount
    -vts rad system
    -Procomp induction system

    When i left the UK in August it looked like this:-







    Ok for you that read the PFC feature you would know that my plan to make it more track orientated, this is already well under way!

    So far i've sourced:-

    A full BTB exhaust system
    16 row oil cooler
    Proper group n rear billies
    1.1 FD for my Gearbox
    3inch TRS 4 point harnesses

    The rest of the plans are:-

    QEP lightened and balenced Flywheel
    Stripped interior
    Black Kevlar Suzuka bucket seats with subframes
    Fit both upper group n engine mounts
    Hi-spec 4 pot front brakes / disks / Mintex 1155 pads
    New rear pads and disks
    At least 1 new R888 (that got raped at Donny )

    As soon as this is done at the end of the summer i'll start some serious NA engine work!

    Will keep you all up to date on this thread....
  2. #2
    nice mate i like it what bhp is it?
  3. #3
    Easily one of the best cars on here mate. Will follow progress closely. Love it
  4. #4
    spot on as usuall mate, get some pics up of the progress
  5. #5
    Sexy as fooook
  6. #6
    always loved this car mate, cant wait to see what happens to it next!
  7. #7
    will be good to see this come together mate
    shame your across the world to not work on it lol

    will deffo be a lot better in the new form
  8. #8
    looks the business mate... love yellow with black rims cars
  9. #9
    I will try and get my bro to take pics of the work lads, its difficult being half way round the world!

    Cheers for all the kind comments, im hoping it should make it a solid track car especially once the cage and engine are done next winter
  10. #10
    have you decided on a cage yet??
  11. #11
    A good list that Josh, will get a hell of a lot more of out the car which will be interesting
    to see. This the final stage or..?
  12. #12
    nice list josh, i like it.

    what happened to more power in that stage 3 spec list though?
  13. #13
    Alot of good work gone into it i realy like it
  14. #14
    Quote:
    Originally Posted by rushy_23 View Post
    A good list that Josh, will get a hell of a lot more of out the car which will be interesting
    to see. This the final stage or..?
    you should know its not rushy
    he will find a way to get more from it
  15. #15
    Need to add "change rear lights". Thats been way overdue
  16. #16
    haha Rush your gay! Lee - need to be sensible and weight up my options, ive decided its best to do a proper job over next winter than to do a half arsed job just to get it ready for the ring!

    Alex - cage will be the lightweight omp one with added bars
  17. #17
    josh you planning a pistons out job again? your dads gonna love you!

    at least its not a kitchen table job or else you will be in the dog house
  18. #18
    you going silly with tha cage or semi normal?

    i wanna see someone else with a cage like mine lol
  19. #19
    Semi normal Alex, need to be weight conscious!

    Yes bottom end rebuild again Ryan, will do a proper job this time rods etc
  20. #20
    lol ripping the engine appart again, should have done rods before

    at least will mean you can rev it properly then, although i expect sandy might encourage you to ditch the GMC airbox and trumpets. The cams you said on shed he seems to have used in a few engines now.
  21. #21
    Quote:
    Originally Posted by jpsaxo View Post
    Semi normal Alex, need to be weight conscious!
    lol im countering the weight of mine with an angle grinder
    should be good lol
  22. #22
    Sneak peek...





    I should have a good update for you all soon!
  23. #23
    ast coilovers then josh
  24. #24
    Quote:
    Originally Posted by jpsaxo View Post
    Sneak peek...


    Loves it
  25. #25
    Jubbly.
  26. #26
    finally going less poofy on it then

    wicked yo¬
  27. #27
    Will you be able to adjust caster and camber with those?
  28. #28
    whore
  29. #29
    Ive ordered a set of these too, should be here this week - they look mint mate!!

    You go for the AST topmounts also?
  30. #30
    How much are those beasts?

    And how are you doing all this work on your car when you're thousands of miles away?
  31. #31
    very nice mate stunning infact, good job
  32. #32
    hoho!
    Very nice mister jp.
  33. #33
    Looking nice Josh.
  34. #34
    are they the ones the guy was flogging on 106 Moaners?
  35. #35
    looking good josh, i gave the leathers a shave the other week came up awesome
  36. #36
    all i will say is this mountain of parts in this house is epic
  37. #37
    LOL thats a pic of lewis' coilovers Joshweiner
  38. #38
    you just carnt help it can you josh! you have to try and keep up even on the other side of the world!lol
    see you on the ring!
  39. #39
    aron he knows the xsi will be quick so hes on a mission lol
  40. #40
    Quote:
    Originally Posted by Alex-VTS View Post
    ast coilovers then josh
    Thats the one mate

    Quote:
    Originally Posted by Tom View Post
    Loves it
    haha cheers pal!

    Quote:
    Originally Posted by Toad View Post
    Will you be able to adjust caster and camber with those?
    Just caster i think mate but i need to take a closer look when im back to fit them!

    Hows your project going mate?

    Quote:
    Originally Posted by Ryan View Post
    finally going less poofy on it then

    wicked yo¬
    Exactly Ry, going all out on it this time round...

    Quote:
    Originally Posted by WIDE-VTR-TURBO View Post
    Ive ordered a set of these too, should be here this week - they look mint mate!!

    You go for the AST topmounts also?
    They have been getting very good reviews so i thought why not! Yes i have the AST adjustable top mounts as well

    Quote:
    Originally Posted by saxo180 View Post
    How much are those beasts?

    And how are you doing all this work on your car when you're thousands of miles away?
    Too much but well worth it mate! Im collecting parts as we speak, Sam and Dad will be fitting the basic bits and bobs as and when they get time and ill be fitting the rest once im home (have about a week spare between when i get home and when i go to the ring).

    Quote:
    Originally Posted by laurenceharding View Post
    very nice mate stunning infact, good job
    Cheers pal!

    Quote:
    Originally Posted by Karl View Post
    hoho!
    Very nice mister jp.
    Cheers Karl - is that a cage i see in your avitar?! I need a cage...

    Quote:
    Originally Posted by Luke View Post
    Looking nice Josh.
    Thanks Luke!

    Quote:
    Originally Posted by Ryan View Post
    are they the ones the guy was flogging on 106 Moaners?
    Thats right mate, and i have the AST top mounts on the way with 230lb springs for them, oh and just ordered some new wheel bearings for them

    Quote:
    Originally Posted by gav1513 View Post
    looking good josh, i gave the leathers a shave the other week came up awesome
    Hey mate, glad your happy with it, you'll have to pop over when im back - or even come to the ring with us?!! you got a project thread anywhere on here?

    Quote:
    Originally Posted by piggy123 View Post
    all i will say is this mountain of parts in this house is epic
    Haha too true Sam, plenty more parts to come - and make sure you get me some pictures when you get chance mate

    Quote:
    Originally Posted by Aron View Post
    you just carnt help it can you josh! you have to try and keep up even on the other side of the world!lol
    see you on the ring!
    Haha too true Aron - I just cant help myself mate!! Cant wait for the ring mate, going to be seriously awesome

    Quote:
    Originally Posted by Alex-VTS View Post
    aron he knows the xsi will be quick so hes on a mission lol
    That strange... thats almost exactly what i said to Aron last night on msn... haha. Im loving his car, i seriously cant wait to see how quick it is round the ring in the summer! And yes i am on a mission.... Plenty more you dont know about / to come mate...
    1 user thanked this post:
  41. #41
    gunna be good tbh josh
    if you need a hand in your week of madness let me know and if im about ill pop over and help
  42. #42
    wow i think your car looks amazing.. a lot better than my west coast

    at the moment
  43. #43
    230lb springs.

    are they using the PSF dampers?
  44. #44
    always like the car and when the new bits are fitted it will be even better..
  45. #45
    Love this car!!
  46. #46
    thread whore.


    get low fooooooolllll i have something you may need to after talks with your dad.

    bouncy bouncy
  47. #47
    Quote:
    Originally Posted by LEE_VTR1 View Post
    thread whore.


    get low fooooooolllll i have something you may need to after talks with your dad.

    bouncy bouncy
    Whats that mate? I'll speak to dad and ask him...

    Quote:
    Originally Posted by PSPDan View Post
    Love this car!!
    Thanks Pal!

    Quote:
    Originally Posted by Dboyvts View Post
    always like the car and when the new bits are fitted it will be even better..
    Cheers pal, im hoping things will improve with the new bits and bobs!Same goes to yours! I need to check out your new updates soon actually. We'll have to meet up when im next 'up norf' @ GMC

    Quote:
    Originally Posted by Ryan View Post
    230lb springs.

    are they using the PSF dampers?
    Im either going for the 230 or 250lb AST springs mate, not sure which ones yet! And yeah pug sport inserts, oh and yes these are Lewis's old ones btw...

    Quote:
    Originally Posted by sam-dud View Post
    wow i think your car looks amazing.. a lot better than my west coast

    at the moment
    Cheers pal, so whats the plan for yours then matey?!

    Quote:
    Originally Posted by Alex-VTS View Post
    gunna be good tbh josh
    if you need a hand in your week of madness let me know and if im about ill pop over and help
    Yes that would be great mate! I think im going to need as much help as possible - will need to check the weather and possibly get a tent as well if the weathers shite which it no doubt will be!
  48. #48
    It's going OK thanks Josh. The car is going in this Saturday for a week! Lot's of bits getting done.

    I may follow in your footsteps with the coilovers. I've been looking for a suspension upgrade for some time. If you're getting adjustable top mounts for them, then no doubt camber will be adjsutable.
  49. #49
    yeh i got a thread knocking bout somewhere lol would love to cvome the ring but cant afford it am afraid, but if you let me know when your back ill pop over
  50. #50
    That setup looks well tasty Josh, and its got that bling factor too

    As you can imagine Im dribbling as I like shiny stuff lol
  51. #51
    Toad - i'd imagine so, i could just ask around and find out i guess

    Yeah Gav ill let you know when im back pal and pop over one evening!

    Lol Rush, i've nearly collected all the bits i've been wanting now guys... I will update the thread as and when i get pictures
  52. #52
    If they are the AST ones Kam is selling, then yeah, I'd defo like to know please!
  53. #53
    Quote:
    Originally Posted by Toad View Post
    If they are the AST ones Kam is selling, then yeah, I'd defo like to know please!
    These are the ones im getting Toad



    Also just sourced some pretty sweet brakes for my motor Pictures again to come...
  54. #54
    looking good JP
    when do these arrive?
  55. #55
    Can I come over and help a week before Germany please Mister Joshua?
  56. #56
    Lushhh car mate.
    Real stunner!
  57. #57
    When are you going to have them fitted mate? Waiting to hear feedback on these as i havent come across anyone else on here with them, and im strugllin deciding between the group n billies or the extra £$£$ for these?
  58. #58
    nice car
  59. #59
    josh ill get dad to take it to mallory park at the PP event he can take it round track and give you some feedback
    he can also tinker with bits that may need tweaking
    sound ok?
  60. #60
    Quote:
    Originally Posted by piggy123 View Post
    looking good JP
    when do these arrive?
    Im still waiting for the springs to be made up by AST, as soon as they are ready ill let you know when to expect them!

    Quote:
    Originally Posted by Colin View Post
    Can I come over and help a week before Germany please Mister Joshua?
    Of course Colin the more help the better! There's loads of people willing to help so we'll have it done in 2 days or so i reckon

    Quote:
    Originally Posted by 106GtiJK View Post
    Lushhh car mate.
    Real stunner!
    Thanks mate!

    Quote:
    Originally Posted by VTSTomE View Post
    When are you going to have them fitted mate? Waiting to hear feedback on these as i havent come across anyone else on here with them, and im strugllin deciding between the group n billies or the extra £$£$ for these?
    I wont be fitting them for a while mate, im in Sydney untill June at least and im not going to be back untill 1st august unless things change between now and then! So i'd just go for the Group N's - I cant fault them, and coupled with the faulkners they are awesome!

    Quote:
    Originally Posted by piggy123 View Post
    josh ill get dad to take it to mallory park at the PP event he can take it round track and give you some feedback
    he can also tinker with bits that may need tweaking
    sound ok?
    Yeah sounds good Bro, that means you need to pull your finger out and get everything fitted

    Then all we need to tinker with is caster and camber and bits and bobs like that!
  61. #61
    Ok guys a few new parts...

    Firstly another picture of the sexual AST's!



    A black carpet - from Ste! How long it will stay in my car is another question...



    Carbon Mirror caps should add a nice touch



    And finally some Group N Gravel Billie rear dampers - Apparently they are stiff as fooook



    More to come...
  62. #62
    JP

    I think I love you!

    Nice to see some decent thought put into a car

    I very much like it
  63. #63
    i think your car is amense dude keep up the work.
  64. #64
    as far as im aware you should be getting an update from me in the VERY near future
  65. #65
    Nice, fair one mate
  66. #66
    looking great josh

    as if the suspension wasn't already good, it just got better

    cant wait to see it out track again
  67. #67
    love it josh looks the tits mate
  68. #68
    Don't you already have grp N rear dampers? Or are there different versions? AST's looks so nice...

    Oi! I was getting CF mirror caps. Hehe.
  69. #69
    nice JP

    more pics have been sent
    get them up
    more work to be done next week
  70. #70
    looking good jp

    carpet is ghey though
  71. #71
    Awesome stuff, The AST's look like good kit.
  72. #72
    Great car and great collection of parts josh

    Might just have to be in Germany at same time lol
  73. #73
    Quote:
    Originally Posted by leeroybrown View Post
    JP

    I think I love you!

    Nice to see some decent thought put into a car

    I very much like it
    Thanks mate! Its tough thinking things ahead while not evening seeing the car but i think im getting there!

    Quote:
    Originally Posted by dannygti View Post
    as far as im aware you should be getting an update from me in the VERY near future
    Oooo Very nice I cant wait

    Quote:
    Originally Posted by Berg View Post
    looking great josh

    as if the suspension wasn't already good, it just got better

    cant wait to see it out track again
    Cheers mate, the old suspension was very very good, but i always wanted to give coilovers a go and it would be rude not to treat the rear to an upgrade at the same time hey!

    Quote:
    Originally Posted by LEE_VTR1 View Post
    love it josh looks the tits mate
    Thanks mate - did you see it in the flesh yesterday (Sat) ?

    Quote:
    Originally Posted by Toad View Post
    Don't you already have grp N rear dampers? Or are there different versions? AST's looks so nice...

    Oi! I was getting CF mirror caps. Hehe.
    I had the group n fronts with the B8 rears mate! You can get the group n billie rears, then the next step up after those is the group n Gravel ones which i've got! Looks like i beat you to those carbon mirror caps then matey

    Cheers Alex & Rushy - Yeah the AST's have had a great reviews from what ive read...

    Quote:
    Originally Posted by FinchysSaxo View Post
    Great car and great collection of parts josh

    Might just have to be in Germany at same time lol
    Thanks mate, if you want to join us on our Ring trip just pop your head into the West Mids section, all the info you need is in a sticky at the top of the section! Any Questions PM me!

    Quote:
    Originally Posted by piggy123 View Post
    nice JP

    more pics have been sent
    get them up
    more work to be done next week
    Good work Sam - I've heard the rear dampers were so bloody hard they were a bastard to fit?! Lol!

    And here's a few extra pics Sam's just sent me...

    Starting to strip the rear... (Work in progress)







    Rear Gravel group N billies have been fitted



    Another pic of the AST's (Stollen from Lewis)



    And the front brakes have had an upgrade as well....





    More pics to come...
  74. #74
    Looks awesome dude, some serious money and thought going into her now
  75. #75
    them coilies and teh 4 pots looks sexuall
  76. #76
    those AST's look immense!
  77. #77
    I want ASTs

    Just cannae afford at the mo
  78. #78
    New parts look awesome.

    Im loving the fact your in Oz and your getting all this work done for you.

    When are you going to the ring?
  79. #79
    Ah, I see. So are you using those rear dampers with stock torsion bars? If so, is it OK?

    Damn, you did beat me too those mirror caps! Argg...

    I think I'm going to be getting me a pair of those AST's rather sharpish! Most impressed.

    I can't believe you are finally stripping the Mango! Good times.
  80. #80
    Quote:
    Originally Posted by smiith View Post
    Looks awesome dude, some serious money and thought going into her now
    Cheers mate, im hoping i will see a nice improvement performance wise

    Quote:
    Originally Posted by PETE-VTR View Post
    them coilies and teh 4 pots looks sexuall
    Thanks mate, again hoping they should give me some extra traction, it was great before but there's always room for improvement i guess!!

    Quote:
    Originally Posted by Berg View Post
    those AST's look immense!
    Progress it looking good on yours, just had a flash back from that first meet when i first started chatting to you, Random...

    Quote:
    Originally Posted by saxo180 View Post
    I want ASTs

    Just cannae afford at the mo
    Yours has had enough treatment this year already hasnt it?!

    Quote:
    Originally Posted by ryhornvtr View Post
    New parts look awesome.

    Im loving the fact your in Oz and your getting all this work done for you.

    When are you going to the ring?
    Haha its pretty good, annoying at the same time tho as i want to do the work myself really - but im so greatful Sam and Dad are helping me out!

    Going on the 21st - 24th August, then im coming back out to Oz for as long as they let me stay here!

    Quote:
    Originally Posted by Toad View Post
    Ah, I see. So are you using those rear dampers with stock torsion bars? If so, is it OK?

    Damn, you did beat me too those mirror caps! Argg...

    I think I'm going to be getting me a pair of those AST's rather sharpish! Most impressed.

    I can't believe you are finally stripping the Mango! Good times.
    No im going larger torsion bars mate, all takes time So your copying me not just on the carbon mirror caps but now the AST's as well Lol

    Good times indeed - its going full out track (ish) now!
  81. #81
    that ish needs to be gone josh
    full track tbh

    i will not allow you to fit carpet!!
  82. #82
    Josh/toad.... carbon mirror caps you say?


    Josh - they the 266mm 4pots that were on an xsi until recently?
  83. #83
    270mm Ry yeah! Oh bugger, you beat us both to it! Any close ups?

    Alex - I think i'll always have a carpet, ill just cut it up or get a lightweight one like Matt has in his 205! The inside of the car WILL be resprayed WHEN the cage goes in over next winter
  84. #84
    Quote:
    Originally Posted by jpsaxo View Post
    270mm Ry yeah! Oh bugger, you beat us both to it! Any close ups?

    Alex - I think i'll always have a carpet, ill just cut it up or get a lightweight one like Matt has in his 205! The inside of the car WILL be resprayed WHEN the cage goes in over next winter

    Ill take my camera to alexs if i remember today and try and get close ups.

    So you can run small wheels with the brakes yo!
  85. #85
    Thought you had to get bigger torsion bars. I just can't believe how darn expensive they are!

    Ryan, I don't see CF mirror caps.
  86. #86
    hmmm i may let you off if its just a tiny bit of carpet
    but persoanlly i see no point lol (as with most of the interior lol)

    ryan any excuse to be a whore
  87. #87
    Quote:
    Originally Posted by Toad View Post
    Ryan, I don't see CF mirror caps.
    Lucky I took some more pics of them today then
  88. #88
    Close ups as asked josh, they need a polish but i cant be fucked.



  89. #89
    Ah, very nice.

    For the VTS they only cover the top half, I see... Look spont on.
  90. #90
    alex fitted them. doesnt bother me either way, just thought as you two ladies were arguing over who was copying whos shoppinglist id annoy
  91. #91
    lovely motor mate
  92. #92
    very nice ryan Toad thats the exact reason i bought 106 mirrors, for more carbon
  93. #93
    Nice indeeed..
  94. #94
    Quote:
    Originally Posted by FinchysSaxo View Post
    very nice ryan Toad thats the exact reason i bought 106 mirrors, for more carbon
    You nutter! lol.
  95. #95
    Ha ha gota be done mr Toad
  96. #96
    Lol at the above! Thanks for the pic's Ry, they look great! Dad's currently sorting me some new wheel bearings while the hunt for some springs and top mounts from AST is well on the way!

    As soon as i get the springs and top mounts the suspension will be built up and put back on, also the BTB can then be fitted as well but thats a few weeks or so away yet! Hoping for an update very soon on the seat department so keep your eyes peeled
  97. #97
    making good progress atm dude I was talking with Sam and I think I'm buying your current strut legs to use to build my new coilovers on.

    last time I seen your car it looked like shrek aswell lol under the mammoth car cover.

    mmm lightweight seats this time ey?? so iv heard anyways lol
  98. #98
    Quote:
    Originally Posted by jpsaxo View Post
    Lol at the above! Thanks for the pic's Ry, they look great! Dad's currently sorting me some new wheel bearings while the hunt for some springs and top mounts from AST is well on the way!

    As soon as i get the springs and top mounts the suspension will be built up and put back on, also the BTB can then be fitted as well but thats a few weeks or so away yet! Hoping for an update very soon on the seat department so keep your eyes peeled
    You think new wheel bearings are good idea for me, even though mine are OK? I'm going for new droplinks for sure anyway.
  99. #99
    Quote:
    Originally Posted by LEE_VTR1 View Post
    making good progress atm dude I was talking with Sam and I think I'm buying your current strut legs to use to build my new coilovers on.

    last time I seen your car it looked like shrek aswell lol under the mammoth car cover.

    mmm lightweight seats this time ey?? so iv heard anyways lol
    Ah yeah that cover, its hopefully doing a good job protecting the motor while im away

    Thats fine to use my struts pal as you know! Lightweight seats indeed, ive hopefully got an update coming for you guys on that front shortly...

    Toad - yes i would if i was you mate, you might as well while you have the struts off - make sure you measure them very precisely tho to make sure you get the right ones!
  100. #100
    josh
    get the seats now you pleb
  101. #101
    Thanks JP. Surely my chassis # will get me the right part from Pug...
  102. #102
    Quote:
    Originally Posted by Alex-VTS View Post
    josh
    get the seats now you pleb
    Its just the suppliers mate, its completely out of 'our' hands!

    Toad - ah yes maybe for yours, but mines a westcoast with some mark 1 parts and some mark 2 parts! Also are you going to be using your struts with the ast's? or a replacement set - they might not be the same bearing size as your currently struts!
  103. #103
    I was thinking my current ones would be fine, ya? Or do you know something I don't?
  104. #104
    Yeah your current struts should be fine Toad mate!

    Right another update for you - Firstly a VERY special mention to DannyGti for going to collect these for me













    I think you'll agree they look awesome - I cant wait to try them out!!
  105. #105
    good lad!!

    i want my seat now
  106. #106
    Blimey, about time!

    They look very high quality. Nice to see things being done properly.
  107. #107
    Loving this progress Josh!

    Those Coilover's rock my cock..

    Will keep an eye on any future developments..
  108. #108
    they look awsome!!

    should hold you in better than the gti leather thats for sure
  109. #109
    nice......
    they are very very nice seats i must admit. very light aswell..
    the quality is very high and i would reccomend using cobra seats to anyone.
  110. #110
    1/4/09 ??? lol is that cos your in australia?

    those seats will look great mate!!!
  111. #111
    lol scum bag
    my seat are better ....... NOT
    P.S. im stealing these for a week to see what they feel like when the side mounts arrive

    cheers for winning the inlet JP
    will get some more work done for you next week and get the seats fitted!!

    are you getting the interior sprayed or getting a cage?
    if not then i can crack on
  112. #112
    lol very nice mate im in search for some cobra imola s's. How much they set you back? Saw the title and thought bloody hell is that the date haha then i realised your ahead of time
  113. #113
    mmmmmm kevlar goodies happy days man these will be a nice edition to the mango beast
  114. #114
    Quote:
    Originally Posted by Alex-VTS View Post
    good lad!!

    i want my seat now
    Get it ordered soon because these took ages to arrive through no fault of anyone but Cobra!

    Quote:
    Originally Posted by Toad View Post
    Blimey, about time!

    They look very high quality. Nice to see things being done properly.
    It is about time tbh... They do look real nice dont they What Seats do you have mate?

    Quote:
    Originally Posted by MaRiO89 View Post
    Loving this progress Josh!

    Those Coilover's rock my cock..

    Will keep an eye on any future developments..
    Cheers James! The coilovers are now the focus, need to get them finished and then crack on with fitting everything once im home!

    Quote:
    Originally Posted by Berg View Post
    they look awsome!!

    should hold you in better than the gti leather thats for sure
    Yeah they should, just a bit better Lol

    Quote:
    Originally Posted by dannygti View Post
    nice......
    they are very very nice seats i must admit. very light aswell..
    the quality is very high and i would reccomend using cobra seats to anyone.
    HUGE thanks for going to collect them mate, cant thank you enough!

    They do look very very nice and i cant wait for you to be sitting next to me half way round the Nurburgring in the seats this summer (My winter Lol)

    Quote:
    Originally Posted by jonesyFX View Post
    1/4/09 ??? lol is that cos your in australia?

    those seats will look great mate!!!
    Yes mate thats why... Cheers!

    Quote:
    Originally Posted by piggy123 View Post
    lol scum bag
    my seat are better ....... NOT
    P.S. im stealing these for a week to see what they feel like when the side mounts arrive

    cheers for winning the inlet JP
    will get some more work done for you next week and get the seats fitted!!

    are you getting the interior sprayed or getting a cage?
    if not then i can crack on
    Cheers Sam you sneaky git - i didnt even see the white writing untill i re-read it at work on my mates iphone!

    Your not borrowing them, no way If i do get a cage / spraying interior it will be after the nurburgring anyway, so crack on with fitting now bud!

    Quote:
    Originally Posted by FinchysSaxo View Post
    lol very nice mate im in search for some cobra imola s's. How much they set you back? Saw the title and thought bloody hell is that the date haha then i realised your ahead of time
    The Kevlar ones like mine are 894quid for the pair + Subframes + I had the extra hard wearing pads added where the wear and tear normally occurs so cost me just over that!You can see / read more here

    http://www.merlinmotorsport.co.uk/p1...duct_info.html

    Imola S's arent bad either, i've sat in Dannys and they hold you in very well as well...

    Quote:
    Originally Posted by LEE_VTR1 View Post
    mmmmmm kevlar goodies happy days man these will be a nice edition to the mango beast
    Im hoping mate, should look good once its caged and all sprayed up! But thats a while off yet!!
  115. #115
    lovely looking car mate - great choice in wheels
  116. #116
    josh
    sam invited me to help with the stripping next week lol

    i see very little interior left for josh lol
  117. #117
    alex make sure you remove his tints lol
  118. #118
    Hard core strippage alex, Single skin everything

    Seats looking nice josh, you have a big pile of parts now aye.
  119. #119
    lee im tempted to lol

    dean im not sure josh would apprecitate my level of stripping lol
    id love to get madon it though
  120. #120
    Quote:
    Originally Posted by olly_vts View Post
    lovely looking car mate - great choice in wheels
    Great choice indeed, cant beat Pro race 1.2's

    Quote:
    Originally Posted by Alex-VTS View Post
    josh
    sam invited me to help with the stripping next week lol

    i see very little interior left for josh lol
    Oh shoot **Rings dad to tell him to put a lock on that cover**, be careful whatever you do you animal!

    Quote:
    Originally Posted by LEE_VTR1 View Post
    alex make sure you remove his tints lol
    No No No!! I actualy want darker ones to keep it stealth

    Quote:
    Originally Posted by saxmad88 View Post
    Hard core strippage alex, Single skin everything

    Seats looking nice josh, you have a big pile of parts now aye.
    Quote:
    Originally Posted by Alex-VTS View Post
    lee im tempted to lol

    dean im not sure josh would apprecitate my level of stripping lol
    id love to get madon it though
    Lol, Sam knows what you can and cant do Alex I appreciate the help as you know mate!
  121. #121
    Very nice looking seats Josh.

    Hopefully when I get a good job again I will be building a track car.
    So expect some contact from me when I got some funds!


    ALEX!! STRIP EVERYTHING YOU CAN SEE!
  122. #122
    Seats look mate, good stuff
  123. #123
    Quote:
    Originally Posted by jpsaxo View Post
    Oh shoot **Rings dad to tell him to put a lock on that cover**, be careful whatever you do you animal!

    Lol, Sam knows what you can and cant do Alex I appreciate the help as you know mate!
    ill be gentle
    its only my cars i just rip stuff out
    and ill leave whatever sam tells me to leave man i know you still want semi comfy

    Quote:
    Originally Posted by Skorpion View Post
    Very nice looking seats Josh.

    Hopefully when I get a good job again I will be building a track car.
    So expect some contact from me when I got some funds!

    ALEX!! STRIP EVERYTHING YOU CAN SEE!
    rich in a track car
    wonder what made him want something that drives well lol
  124. #124
    Sniff Sniff, i smell updates for you people soon...

    Rich - dont tempt him i know what he's like!!
  125. #125
    More updates, yay

    Hurry up...

    Love this car
  126. #126
    great car jp hurry up with the updates
  127. #127
    Quote:
    Originally Posted by jpsaxo View Post
    Rich - dont tempt him i know what he's like!!
    i have my angle grider all prepped with a new disc ready josh
    i will be removing everything i can see tbh
  128. #128
    bastard Alex!!! I know Sams invited you over, my car's braced...

    Some bits have arrived im just waiting for them to be collected and pics sent across
  129. #129
    Couple of other pictures Sams just sent me over...





    New wheel bearings



    Polyrace bushes all round...





    Black Carpet fitted



    Should have updates on new brakes and my faulkner springs soon...
  130. #130
    More good stuff Josh, bet you cant wait to get back to it.
  131. #131
    mint!!!

    some nice bits there mate. hopefullly all come together soon.
    this trip will be immense
  132. #132
    Ooo, jubbly. I've gotta get on the blower to Kam about some of those.
  133. #133
    Just need those brakes to arrive asap now ive paid Danny then i'll have near enough everything ready for project "put-my-car-back-together-in-a-week" once im home Lol

    Rush - Damn right, ill be back in 2 and a half months or so...
  134. #134
    looking top quality mate. cant believe so much progress can be done from half way round the world lol
  135. #135
    Nice josh, is it me or is your steering wheel chopped lol?
  136. #136
    Nah it just looks like that because of my steering wheel lock!

    Tom - it is pretty crazy when you think about it like that... None of it could be done without a few very good, willing-to-help-out lads in the Midlands + My Bro and Dad for running around all over the country collecting stuff, dropping things off, picking things up etc etc for me!

    More pics...



    Got some "Proper" springs for my damper / Coilover set up, 250lb Faulkner ones



    New brakes have also arrived..













    My Sidemounts also arrived from my mate (Mentioning no names, who again has helped me out loads!)



    Bolt in Subframes are currently being made up as a temp before i weld in some bars whenever a cage goes in as well! Should look something like this..



    Again thanks to Sam for sending the pics over... Hope you like!
  137. #137
    Josh how much the subframes costing you? I really need a drivers one.

    Looking good mate, lots of parts to fit lol, will it be done in the 'go crazy build week'?lol
  138. #138
    Quote:
    Originally Posted by FinchysSaxo View Post
    Josh how much the subframes costing you? I really need a drivers one.

    Looking good mate, lots of parts to fit lol, will it be done in the 'go crazy build week'?lol
    Most of the bits and bobs will be done by dad and sam over the next few weeks before im back!Now theyve finally got everything together, i just need to have my dampers threaded slightly more (were already extended but not by enough) and then i think everything can be fitted, so ill just be left with a few bits and bobs and ill start tidying up the chassis / prep for the nurburgring

    The subframes were 90quid for the pair mate from Matt Newton.
  139. #139
    Josh baby, is one going to be at FCS~?
  140. #140
    i doubt it leeroy

    looking good josh
    that subframes pretty trick nice and low lol
  141. #141
    Sweet Joshy!!

    250lbs? Those are some serious springs!

    m1155's! I like it, I like it a lot.
  142. #142
    Ahh thats not too bad then lol, I might have to find out a contact number/email address of you for him
  143. #143
    A good selection of upgrades dude. To think you couldnt really do much more was so far off. Hope the AST's are all their cracked up to be.

    Just shows a project is never finished hey Josh (familiar words)
  144. #144
    Quote:
    Originally Posted by Toad View Post
    Sweet Joshy!!

    250lbs? Those are some serious springs!

    m1155's! I like it, I like it a lot.
    They should be nice matched up with some larger Torsion bars and the proper group n tarmac rear dampers on the rear

    Leeroy - Nah im not back untill August 1st so doubt it will make it to any shows this summer, hopefully ill fit in a track day before the ring tho

    So true Rush - but i think you wouldnt be far off to say the new stuff is more than good enough to not be upgraded in the future! (My bank account hopes so anyway!)
  145. #145
    lols JP when do i need to expect your TB's to arrive?
    me and dad both go away on weds so no updates will happen for a week now

    maybe a cheeky pic if they arrive before i leave
  146. #146
    They should be arriving before you go!!

    So fire a pic across before you go away if you get time mate!

    Original list

    A full BTB exhaust system - DONE (Needs fitting after MOT)
    16 row oil cooler - Still need to order
    Proper group n rear billies - DONE & FITTED
    1.1 FD for my Gearbox - Not happening anymore
    3inch TRS 4 point harnesses - DONE & FITTED
    QEP lightened and balenced Flywheel - Not happening anymore
    Stripped interior - DONE
    Black Kevlar Suzuka bucket seats with subframes - DONE
    Fit both upper group n engine mounts - Will leave untill after summer
    Hi-spec 4 pot front brakes / disks / Mintex 1155 pads - DONE (Needs fitting)
    New rear pads and disks - still need to order
    At least 1 new R888 - DONE (Needs fitting)

    Plus other things i've added since my original list:-

    AST front suspension & Faulkner springs - DONE (Needs fitting)
    Carbon Mirror caps - DONE
    22mm Torsion Bars - DONE (Need fitting)
    Polyrace Bushes all round - DONE (fronts are fitted, rears need fitting)
  147. #147
    im catching up with you
  148. #148
    Sheeshkebabs! That's a lot of progress... Good work. Would be kind of you if you told me about the torsion bars...
  149. #149
    Get them off that guy in Leicester mate, off ebay - thats your best bet i think!

    Looking at that list its not been a bad effort considering im over here and nothing was done / or even considered untill Jan...
  150. #150
    Ok guys massive update, just got home from the land of Oz, im only back for 4weeks,

    Dad & Sam had been ploughing on fitting most of the stuff anyway - legends!!

    I'll let the pics do the talking

    Kevlar Suzuka / TRS 4 point harness / PROPER omp steering wheel









    Passengers subframe awaiting delivery of second seat, should be here tomorrow!



    Strippage, still work in progress & Black S1 carpet fitted





    Proper BTB fitted



    Rear wiper bung



    Brand new Black Hi-spec 4pots / Mintex 1155 pads, grooved disks & braided lines





    AST coilovers / Top mounts / Faulkner 250lb springs







    Nice camber as well, about 1.5degrees



    Brand new 16 Row oil cooler replacing the 13row i had in there before



    Engine bay as it currently stands



    Brand new pro race 1.2 for my spare & R888 & spare wheel strap







    Also Proper Carbon Dial surround (not a sticker) to go on



    Single fan soon to replace vts twin fan set up as well



    & finally the car as she currently stands, its MOT'd, i just need to insure & tax it whenever the next nice day is & take her out for a nice blast



    Cheers

    Josh
  151. #151
    absolutely love it josh....im sooo jealous! cant wait to see her again!!
  152. #152
    good stuff mate

    must feel good to get back in the driver seat even if it is a quick blast
  153. #153
    Its all rather pornographic i like

    Saw it last weekend when me, alex and lee went over to see your dad and sam for an hour or so, looks quality

    Are you still considering the change of bodies soon? me and rushy are looking at october for a possible mini group buy all being well
  154. #154
    BEen waiting for this. Bloody awesome updates man.
  155. #155
    Good work mate, carbon dial surround is WIN, i have one
  156. #156
    Some serious progess Josh.

    Comments / opinions on the AST coilovers and m1155's?
  157. #157
    Cheers for all the comments lads!

    Toad - ASTs rock mate, they feel really good, bloody hard for road work tho Lol. The 1155's are awesome as well, no real issues with needing to warm them up before they start working either which im suprised at!

    Yesterday i got it insured & Taxed



    Then went and collected my second seat, modified the sidemount so i can have it on the lowest setting (still need to do the drivers side)









    also got the R888 fitted to the spare 1.2...



    More updates to come....
  158. #158
    nice progress josh. How is it now you have a danny clayton map

    love the car as always and cant wait to see it at the ring, any chance of a passenger ride?
  159. #159
    shed

    just bought a load of bits for mine to get it back on the road this year! will need you / your dad to do something on it early next year probs too...

    any track days planned?
  160. #160
    Excellent mate.

    For the m1155's to kick in proper, they do need to be hot, but they are very useable on the road IMO. I don't have any issues with them TBH.
  161. #161
    that looks great mate

    and love the seats
  162. #162
    Got a few more updates for you guys,

    Replaced the breather hose that had cracked over the winter





    Straightened the BTB so its sits nicely now



    Removed stupied speaker cable & spare wheel cage



    Also fitted my 22mm torsion bars, got the height right after the 3rd time of trying Lol



    & finaly stocked up with these for the ring trip Lol

  163. #163
    Fantastic! I'm thinking a comfy lid will be better than ear plugs, but hey, whatever

    3rd time trying? You amature you!
  164. #164
    All looks great! Any problems getting it through the mot with a harness buckle like that?
  165. #165
    looks awesome mate, bout time you got that speaker cable out...

    i cant wait now wooooooooooop
  166. #166
    Mr N - Its only temp as my bro lost the buckle, ones on order dont worry

    Lol Toad, I still wasnt happy with it when i seen it in the day light yesterday morning so ended up spending my Friday night lowering it another 10mm! Fitted these in the process...



    So my cars almost ready for the ring, not bad considering ive only been back a week
  167. #167
    Nice mate. Good progress!

    I'm in such a rush, every moment I get free in the evenings, I've been off trying to sort bits!
  168. #168
    mine will be ready! WOOOOOOT can i drive your car jp? you can drive mine
  169. #169
    looking great

    i'd say no to those ear plugs, used to use them when i was younger an shared a room with my snoring sis now i get no end of problems with my ears lol mind you its better than going deaf lol
  170. #170
    nice car mate very nice, looks almost identical to what mine will look like strangely? pro-race .1.2s and carbon kevlar buckets seats thouh mine will be staying a 1.4 with a lill help from an xsi and a turbo shouldnt be to far be-hind you lol lovely car though mate real nice
  171. #171
    Looks very good there
  172. #172
    Quote:
    Originally Posted by miamibluebaby View Post
    nice car mate very nice, looks almost identical to what mine will look like strangely? pro-race .1.2s and carbon kevlar buckets seats thouh mine will be staying a 1.4 with a lill help from an xsi and a turbo shouldnt be to far be-hind you lol lovely car though mate real nice
    Thats like saying it looks the same but its still only got gay 8v's Nah, Xsi's rock so i'll let you off

    Cheers Mark, Kev - Ill have a think about it!

    Toad - Tell me about it, got back from Wales yesterday, Going Ibiza tomorrow & get back Tuesday which gives me today and next weds to get my car 100% ready!!

    Cheers for the advice there Craig, i think ill be ok just to wear them to the ring, better than going deaf Lol

    Went for a long weekend to wales / Road Trip @ the weekend,

    Cleaned her before I went...





    And a few other select pics of the trip!









    I like this one as well, shows the vibrations / how solid the car is now Lol



    Must say this is the first time i've given it some proper beans since the 22mm rear torsion bars went in, and it just handles stupiedly well for a french tin, Love it

    Video to come....
  173. #173
    Looking good mate, im sorry i couldnt make it in the end, my tracking needs doing so no point going on a long trip with how it is atm, plus a feeling my mot has run out lol
  174. #174
    Love it like a fat kid loves cake.

    You got a money tree in your back garden? lol
  175. #175
    Looking proper hardcore now boy!

    Glad everything has come together so well

    How is driving with buckets then?
  176. #176
    Becoming nothing short of awesome. Real inspiration!
  177. #177
    Heres the video as well lads

  178. #178
    IBIZA? You don't like to hang around for long do ya? Ha! have a wicked time...

    Video is cool. I bet you're loving those 22mm rear TBs. Are you running the grp A mounts? Funny pic
  179. #179
    Nice! I need that sound in my life
  180. #180
    love it
  181. #181
    Sounds naughty in that video and looks great too josh! Good work
  182. #182
    Quote:
    Originally Posted by Toad View Post
    IBIZA? You don't like to hang around for long do ya? Ha! have a wicked time...

    Video is cool. I bet you're loving those 22mm rear TBs. Are you running the grp A mounts? Funny pic
    Yeah the 22mm Bars are awesome mate!! Only running the lower group A, I have the 2 top engine Group N mounts that im yet to fit

    Lewis - yours will sound naughtier !!

    Just a couple of other pics

    TRS 5th point for the drivers harness





    Also my fancy new TRS 3point spare wheel holder



    & Carbon Mirror caps



    Thats all for now guys, were leaving tonight for the ring
  183. #183
    very nice mate, does sound well , finally got mine today xsi 8v power all the way lol i do love this car very nice keep it up have a good trip over, need to get an epic ring video to me thinks, bring on the trumpets over the winter i reckon
  184. #184
    Few pics from the ring...















    Car ran faultlessly all weekend, apart from the brake vacume pipe coming off one lap which left me with bugger all brakes, oh well

    Im now back out in Australia so updates will be far and few between, but the car will be at Trax on the Shedmotorsport stand so be sure to pop by and say hi to my dad/Bro
  185. #185
    some good pics mate, i really wana go next year
  186. #186
    looks good m8
  187. #187
    As said on Shed, great pics, and I especially like the last one.

    Come back and see us all sooon!
  188. #188
    Thanks guys, i will be back at christmas & new year Toad briefly

    I've written out a full spec in my bored / Jet lagged state

    Engine:-
    1.6 16v J4 VTS Engine
    Cat Cam 708 cams
    High compression Wossner Pistons
    Jenvey SF throttle boddies with custom curved trumpets & Airbox
    Pro Comp carbon fiber air feed for airbox
    Larger injectors
    Pug Sport Baffled sump
    BTB 4-1 Manifold
    BTB 2.5 inch exhaust system
    16row Mocal oil cooler with thermostatic sandwich plate
    KMS ECU standalone management system with wideband Lambda & display
    Fully rebuilt VTS Gearbox with Quaife LSD
    Group N engine mounts

    Chassis:-
    Front AST Coilover conversion with Pug Sport Tarmac front dampers & 250lb Faulkner springs
    Caster & Camber adjustable AST solid top mounts with top mount strengthening plates
    Front Group N rear wishbone bushes
    Front Powerflex ARB bushes
    Front Polyrace wishbone bushes
    Custom front upper strut brace
    OMP Lower strut brace
    Hi-Spec 4 pot front brakes with Mintex 1155 pads, grooved disks & braided lines
    VTS Rear Disk beam conversion with braided rear lines
    Tarmac Pugsport Bilstein rear dampers
    Rear beam Polyrace bushes
    24mm Rear ARB
    22mm Pugsport Rear Torsion Bars

    Interior:-
    Kevlar Cobra Suzuka bucket seats with custom seat rails & sidemounts
    TRS 5 point 3 inch Driver Harness, TRS 4 point 3 inch passenger harness
    OMP dished Corsica steering wheel
    S1 106 Black Carpet
    Stripped out
    Carbon Door cards & S2 106 door bins
    Pro Race 1.2 Spare wheel wrapped with an R888 and secured with a 3 point TRS spare wheel strap

    Exterior:-
    Team Dynamic 15inch Pro Race 1.2’s wrapped in R888s
    Standard bodywork
    Carbon Mirror caps
    Smoked indicator repeaters
    Smoked Rear lights
  189. #189
    What a spec! love this car mate it looks right at home at the ring
  190. #190
    Amazing spec that, must be such a toy!
  191. #191
    one of my fav cars on the site. what gearbox are you running?
  192. #192
    Love your car Josh.

    Glad the car made it back from the Ring in one piece though.
  193. #193
    real nice spec mate

    u forgot to mention oil catch tank and lowers omp brace i think
  194. #194
    Edited spec to add those couple of bits i've missed.

    Thanks lads, I must say it really did feel imense this year at the ring, I always have something to moan about, but this year I cant say I have anything, theres a few bits and bobs i'll do to improve it again, but over all I am very pleased where the car is at the moment.

    I should have a video soon'ish of a full lap, BTG of 9:04 im reliably informed, i'll get it up as soon as i get it
  195. #195
    This car really looks at home at the Ring ever time I see it.

    Looks like that little girl in the pink shat her pants in the pic above lol.
  196. #196
    Tidy spec that... Early next year, i aspire to come close to it!

    How do you find the VTS box on the bodies, I have a quaife'd s box, Hoping its going to be ok!
  197. #197
    Oh nice, looking forward to seeing the vid!
  198. #198
    What a sexy looking beast of a car! love the mango saxos nice work matey
  199. #199
    wicked colour mate wish mine was that colour
  200. #200
    Quote:
    Originally Posted by sax-oli View Post
    Tidy spec that... Early next year, i aspire to come close to it!

    How do you find the VTS box on the bodies, I have a quaife'd s box, Hoping its going to be ok!
    Yeah its fine matey, perfect for the ring, if maybe just a tad too long. Im going to go for a 1.4xsi FD in my box for next year and thats going to be close to hitting the 7,800rpm limit in 5th on a couple parts of the track, but i'll up the limit to 8,500rpm once i get solid grind cams, so will have more power but a higher limit so im hoping the 1.4xsi FD will be just about OK for the ring. It will be perfect for all tracks in the UK thats for sure.

    Mangos do rock its official

    Toad - ill get it up as soon as i get it pal!

    Rush - Cheers mate, it felt very good round there this summer, im pretty sure the people that passengered with me will agree, im very happy with the feel of the car at the moment
  201. #201
    Josh, my S1 box would top out at 130mph @ 7800rpm with 195/50/15 r888's. You'll be fine with an XSi box!
  202. #202
    Quote:
    Originally Posted by Toad View Post
    Josh, my S1 box would top out at 130mph @ 7800rpm with 195/50/15 r888's. You'll be fine with an XSi box!
    I was doing nearly 130 in a couple of places on the track Lol, so yeah xsi box should just about be Ok Lol
  203. #203
    The arse starts to nip up at that speed don't it!
  204. #204
    What cams you going for next year mate? What power you running at with the 708's?
  205. #205
    When i had it mapped @ GMC there rollers quoted 141 @ the wheels, however i'd say thats generous, when I organised a big RR day at Northampton motorsport it was running a few extra bhp @ the wheels compared to the other cammed cars (without TBs), however TB's will mainly make the mid range much better, and in general make it much better to drive on the road & track.

    I'll be running the same engine set up next year, nothing will be changing, im really happy with the engine as it currently stands mate
  206. #206
    Can i have it? PLEASE?!
    I love this car so much

    Good work mate
  207. #207
    Quote:
    Originally Posted by bobertmate View Post
    Can i have it? PLEASE?!
    I love this car so much

    Good work mate
    Lol, Thanks mate

    This is the only pic I have from Trax... I wasnt there but my dad drove the car down for me, it was on the Shed Motorsport stand.

    If anyone else took any pics of my car at Trax can you please post them or PM them to me, cheeers

  208. #208
    I ended up buying a couple of hi-res pics from the Nurburgring, got the first one e-mailed this weekend, just waiting for the other one to come through

  209. #209
    Looks like a shot straight out of Gran Turismo!
  210. #210
    Ring picture looks amazing!!

    How many laps of the ring have you done now? Looks like an epic place to go for a car nut, focusing on taking mine there next year after uni!! Taking it on the ring looks a daunting thing, can imagine id spend my time just letting everyone through! Just got to sort a few bits first.
  211. #211
    Its a very scary place to go at first, i broke my track virginity on the ring, and was pretty shocking to begin with as expected i guess! Main problem is because unless your doing under 10min laps everything will just keep flying past and you feel like your just getting out of everyones way constantly

    But once your below 10mins you'll be keeping up with 'most' things round there & over taking others when your down to 9mins or under

    I've done about 30 laps now over the past 3 years, and really enjoy it now i know the track reasonably well

    Heres the other professional pic I got...

  212. #212
    ^ ^ Mental picture with the biker in it too!!

    Do you pick up the speed/corners/braking points of the 'ring' fairly quickly? What sort of times you going round the ring? The most daunting part for me really, thinking about going ot the ring is the braking points, and the costs involved with coming off (not really worried about the car, just the barriers/coolant/oil leak etc.)
  213. #213
    Glad you chose to get that last pic done mate, it's definitely my fav!
  214. #214
    Quote:
    Originally Posted by raunchz View Post
    ^ ^ Mental picture with the biker in it too!!

    Do you pick up the speed/corners/braking points of the 'ring' fairly quickly? What sort of times you going round the ring? The most daunting part for me really, thinking about going ot the ring is the braking points, and the costs involved with coming off (not really worried about the car, just the barriers/coolant/oil leak etc.)
    On the majority of corners there is a white mark on the "turn in" point, tbh from what i've read you need around 50 laps to know the track reasonably well....and another 50 laps to be doing some decent times!Its just far too long to learn it at once, by about 10 laps you'll know the first 3mins, 20 laps second 3mins, 30 laps third 3mins of the lap. Then a further 20 laps to string the whole lap together. Theres also ALOT of blind crests and turn in is often before the blind crest.

    Its not going to be the most challenging track in the world without being hard

    Im doing it in around 9mins flat bridge to gantry. I'll hopefully have a full lap video coming from my mate soon, according to form it was a 9:04 BTG.

    Dave - I knew you'd like that picture
  215. #215
    [/QUOTE]

    This picture is really good. Hopefuly one day i will make it there
  216. #216
    For people that are friends with me on facebook, here's a video of a 9min lap round the ring in my saxo...

    http://www.facebook.com/home.php#/vi...v=176614831135
  217. #217
    Damn work firewall!

    Will have a butchers later on mate.
  218. #218
    Can't view on phone is that by steve
    lazy bastard putting them up this late tbh lol!
  219. #219
    Nice video mate. love the noise makes me wish i could afford the insurance on a s never mind the money to have trumpets and insure it.
  220. #220
    Nice vid Josh!!!
  221. #221
    Alex - yeah!

    Cheers lads When i get the file ill upload it so everyone can watch...
  222. #222
    looking good as always josh
  223. #223
    love this car josh, its my fav car on the site,this is wot a track car should be like imo, love it, how much are the 888 a corner nowdays?
  224. #224
    one of the best examples on here. great work.
  225. #225
    really nice car mate you have put a lot of time into it good work.
  226. #226
    Quote:
    Originally Posted by Sophia_Bush View Post
    looking good as always josh
    Thanks matey, you gonna come the ring with us next August?!

    Quote:
    Originally Posted by fastroadkid69 View Post
    love this car josh, its my fav car on the site,this is wot a track car should be like imo, love it, how much are the 888 a corner nowdays?
    Appreciate the comments mate, im not sure its the best on the site tho! R888's are about 80quid a corner now pal

    Quote:
    Originally Posted by speedyvtr View Post
    one of the best examples on here. great work.
    Cheers pal!

    Quote:
    Originally Posted by beztuba View Post
    really nice car mate you have put a lot of time into it good work.
    You can say that again, i hate to think how many man hours this car has taken to build and up keep... and its only done 8k in the last 4 years Lol
  227. #227
    Ring video, BTG 9:04....

  228. #228
    Mango has really grown on me

    Love this!
    Good work

    Regards Bobby
  229. #229
    Quote:
    Originally Posted by bobertmate View Post
    Mango has really grown on me

    Love this!
    Good work

    Regards Bobby
    Only just seen this, cheers bobby! Mango rocks
  230. #230
    Man just watched the Video...........your an awesome driver! After watching that and seeing Toads videos i want Throttle Bodies lol


    Awesome car!
  231. #231
    awsome video mate
  232. #232
    Awesome video - just spurs me on to get mine done so can hit the tracks next year!!!
  233. #233
    Quote:
    Originally Posted by J222JRA View Post
    Man just watched the Video...........your an awesome driver! After watching that and seeing Toads videos i want Throttle Bodies lol


    Awesome car!
    Thanks bud, i think its more to do with the set up of the car, i feel the suspension / chassis (apart from cage) is now really well set up, it feels excellent to drive on track and the grip is very good

    Boddies do rock, I miss hearing them!!

    Quote:
    Originally Posted by raunchz View Post
    Awesome video - just spurs me on to get mine done so can hit the tracks next year!!!
    Indeed mate, most important imo is getting the suspension set up nicely

    Duv - Cheers pal!
  234. #234
    josh. got a burning question (not about springs this time, as on shed lol). whats the suzuka like as a seat? im really tempted by one, but dont know if i should save a couple of ££ and get an imola. whats it like getting in and out? practicality? the pics you have on page 8 tempt me even more.any help is appreciated PM me if you dont want to clog up the thread lol.
  235. #235
    Quote:
    Originally Posted by jpsaxo View Post

    Indeed mate, most important imo is getting the suspension set up nicely
    I'm working on it !! Not going too hardcore with it though, but should handle nicely when it's all together!!
  236. #236
    love the video of the car at the ring, you can peddle a car mate, fair play.
  237. #237
    Will check the video out when Im home Josh. Sounds like it may be interesting.
  238. #238
    Quote:
    Originally Posted by Ashleyp View Post
    josh. got a burning question (not about springs this time, as on shed lol). whats the suzuka like as a seat? im really tempted by one, but dont know if i should save a couple of ££ and get an imola. whats it like getting in and out? practicality? the pics you have on page 8 tempt me even more.any help is appreciated PM me if you dont want to clog up the thread lol.
    The suzuka seats are excellent mate, very supportive & comfy, had no problems driving all the way back from the ring with only a couple of 10min petrol / food stops! Its not too bad getting in an out, it would piss me off doing it everyday, but im getting old now lol!

    Raunchz - do it mate

    Rush did you manage to watch it?
  239. #239
    Love the smooth driving style! Awesome. Looks like your suspension setup is well sorted.

    Hope everything out in Aus is going well
  240. #240
    pretty slow around the track....... jokes mate lol.
  241. #241
    Awesome vid mate, you look very quick
  242. #242
    Quote:
    Originally Posted by jpsaxo View Post
    Rush did you manage to watch it?
    Just seen it now. Car look to be going well. You can tell your comfortable with the track now too. Awesome.

    Ah, and enjoy your b'day dude.
    1 user thanked this post:
  243. #243
    Thanks guys, theres still more to come off the lap time as i've only done 30 laps so far, according to the 'experts' you need to have done around 50 laps to know the track reasonably well, and over 100laps to know the track well!
  244. #244
    By far the best saxo ive ever seen

    The lap of the ring looks minted aswell
  245. #245
    give me your seats josh

    i cant wait to get a suzuka in mine, are they awkward to get in and out of?
  246. #246
    Quote:
    Originally Posted by jpsaxo View Post
    The suzuka seats are excellent mate, very supportive & comfy, had no problems driving all the way back from the ring with only a couple of 10min petrol / food stops! Its not too bad getting in an out, it would piss me off doing it everyday, but im getting old now lol!
    Ash you've already asked me that at the end of the last page
  247. #247
    Quote:
    Originally Posted by jpsaxo View Post
    Ash you've already asked me that at the end of the last page
    ahh fail.

    stilll... give me your seats
  248. #248
    SO....

    Moving onto 2010

    Well...what do i do?

    I need:

    - Cage (prob go full custom cages weld in & get them to fit it)
    - Seat bars welded in
    - Sound deadening all removed from interior
    - Interior spraying
    - Mintex 1144 pads & new disks for the rear
    - Replace one of my R888's
    - 5 x Black centre caps for the pro race 1.2's
    - Passenger 5th point suicide strap for the harnesses

    Ive collected a few bits and bobs so far....

    Alu Cobra sidemounts



    Also got a steering wheel cover from TRS/Colin, thanks bud!



    And my gearbox is coming apart to have the quaife fitted to a 1.4xsi FD....



    Still gotta fit my single fan system as well



    Progress will be slow as usual as im over in Sydney still, but once im back home permanently (which should be some time towards the end of this year) expect things to speed up!

    Once all the above is done i will start concentrating on a new NA j4 engine build which ive already started collecting parts for

    And a couple of pictures i bought from the ring 2009 trip to remind myself + everyone else what the car looks like Lol



  249. #249
    Can't wait to see a nice cage go in !!

    Looks awesome on the track, the new engine build sounds interesting!!
  250. #250
    Gut gut!

    Tell me more about the cage dude... ?

    You will love the gearbox.

    So the car is all stripped out now eh? The way forward!

    Good progress mate. I wish I could progress on mine, but the coffers have run dry.
  251. #251
    Quote:
    Originally Posted by raunchz View Post
    Can't wait to see a nice cage go in !!

    Looks awesome on the track, the new engine build sounds interesting!!
    And me mate, im going to try and get the cage done before the ring trip, although i doubt it will be done tbh as

    1) I have a fair bit of traveling around Oz left to do which is going to take up a large chunk of funds
    2) Doubt Sam/Dad will have the time this year but we will see....

    Toad - you know how the car was in Germany? thats exactly how it is now.... I dunno about progress.... the car hasnt moved or changed since the end of august lol, Ive just collected a few bits and bobs here and there!

    Over the weekend I ticked off another part from the list...

    Slightly worn rear disks & rear Mintex 1144 pads

  252. #252
    Ah, OK.

    Was curious about the cage choice.
  253. #253
    plans look good josh cant wait to see the car up and running again, let me know when your back in the uk and we'll have to meet up again it been ages lol its been that long im pretty much married lol
  254. #254
    Sweeeettt
  255. #255
    Quote:
    Originally Posted by JonB View Post
    plans look good josh cant wait to see the car up and running again, let me know when your back in the uk and we'll have to meet up again it been ages lol its been that long im pretty much married lol
    I know its been ages, im glad your back on the scene though Ill be back a few days before the ring trip in August!
  256. #256
    Quick update: Dad started it on Sat for the first time in a couple of months and it still works, started first time

    Thats all, i've starting putting some extra plans together (a few of the lads know) but nothing will be happening for a couple of months yet!
  257. #257
    Where abouts did you get your carbon mirror caps form mate?
  258. #258
    Get the old codger to take it out for a spin a couple of times a month.

    I'm sure he won't mind!
  259. #259
    Scan read a fair bit of this thread. I love it!

    Would you ever consider selling it?
  260. #260
    Quote:
    Originally Posted by Toad View Post
    Get the old codger to take it out for a spin a couple of times a month.

    I'm sure he won't mind!
    well its insured & MOT'd mate, just not taxed lol

    Not even considering selling stinky, I still have lots and lots of things planned for this car yet! Few big changes coming up over the next few months to get it ready for the ring trip again.

    And then more changes over next winter once im back in the UK and can actualy work on the car on a day to day basis instead of relying on dad/sam to fit in work when they can.
  261. #261
    How come the single fan system?

    iirc you have a twin fan, right or is that something i made up? lol

    Wouldn't a twin fan be better?
  262. #262
    Just purchased some expensive metal tube



    Thats all....
  263. #263
    Quote:
    Originally Posted by jpsaxo View Post
    Just purchased some expensive metal tube



    Thats all....

    19kg light weight you hero!!!!!
  264. #264
    Not a bad purchase there josh lol
  265. #265
    Lol Alex, hopefully should stiffen things up nicely! Did you end up selling your cage in the end?

    Cheers Lee, 19kg indeed, should be good! Its being ordered in from Italy on Monday so i'd imagine it will be a couple of weeks until it arrives. Gearbox should be done by then, so dad will pop it up to Matts for fitting, then down to Bic....
  266. #266
    you hero josh.

    nice structural gains and a nice weight saving above your head winner!!

    can I have your carpet please..... cheers mate
  267. #267
    Carpet is staying sound deadening is being removed obviously
  268. #268
    you suck. griptape your footwells it's lighter
  269. #269
    Nice Josh! Will it be painted yellow?

  270. #270
    Quote:
    Originally Posted by jpsaxo View Post
    Lol Alex, hopefully should stiffen things up nicely! Did you end up selling your cage in the end?
    yea it went man
    might buy another one though now I'm working lol!
  271. #271
    looking great josh, your sneeking all this progress in and when it comes for you to actually see/drive it youll be shocked of how much has changed..
  272. #272
    niice motor mate!
  273. #273
    What type cage is that Josh? clicky to cage link please, looks similar to mine good cages these OMP's are you having a carbon roof fitted with streamline carbon?
  274. #274
    cage will be good when fitted, nice and stiff lol, wot you having done to the gear box? diff i bet? sorry not read the yhrea lately, will have a check back through the pages i havent read tommorow wfter work, car looks the sex as usuall josh, especially under the hood.
  275. #275
    Quote:
    Originally Posted by dannygti View Post
    looking great josh, your sneeking all this progress in and when it comes for you to actually see/drive it youll be shocked of how much has changed..
    Yeah im hoping so mate, basically hoping the weight saving will offset the weight of cage near enough so will keep it reasonably quick, and then obviously cage will stiffen up things and improve the chassis. Thats the thought behind it all anyway!

    Quote:
    Originally Posted by airman87 View Post
    niice motor mate!
    Thanks mate!

    Quote:
    Originally Posted by Wayne View Post
    What type cage is that Josh? clicky to cage link please, looks similar to mine good cages these OMP's are you having a carbon roof fitted with streamline carbon?
    Its the 19kg omp weld in mate. Heres the link

    http://cgi.ebay.co.uk/AB-106-129AEW-...item5190215d23

    Yeah roof will be done within the next couple of months once gearbox & cage is done.

    Quote:
    Originally Posted by fastroadkid69 View Post
    cage will be good when fitted, nice and stiff lol, wot you having done to the gear box? diff i bet? sorry not read the yhrea lately, will have a check back through the pages i havent read tommorow wfter work, car looks the sex as usuall josh, especially under the hood.
    Thanks! Nah box already had a quaife mate, were changing the final drive from a vts/gti to a 1.4xsi as even on the ring i wont need the top end of a vts FD.
  276. #276
    josh you will be so pleased with the box once you have a nice short fd in there! it makes such a difference to the way the car pulls and drives!

    oh and not bad cage
  277. #277
    ooo my miss this update, cage should help stiff the chassis up, also a carbon fibre roof!!

    this will be crazy!

    i keep looking at this.
  278. #278
    Epic car jp
    Keep up the good work
  279. #279
    Quote:
    Originally Posted by unreal106 View Post
    josh you will be so pleased with the box once you have a nice short fd in there! it makes such a difference to the way the car pulls and drives!

    oh and not bad cage
    I drove sams xsi over christmas mate, i can only imagine another 60bhp through the same box, should be good fun

    Quote:
    Originally Posted by AndySAXO View Post
    ooo my miss this update, cage should help stiff the chassis up, also a carbon fibre roof!!

    this will be crazy!

    i keep looking at this.
    haha Andy your crazy! I will try and keep it up to date

    Quote:
    Originally Posted by 3cott View Post
    Epic car jp
    Keep up the good work
    Thank mate


    Anyway.... seen these to hang off the central mirror the other day....couldnt help but buy them for the mango haha!

  280. #280
    So is it going to be painted yellow or not?
  281. #281
    Quote:
    Originally Posted by Toad View Post
    So is it going to be painted yellow or not?
    Shit sorry mate missed your reply. Yes it will be painted.... after the ring because I dont want to paint it and then go drilling brackets etc out once im home which will then wreck the paintwork.
  282. #282
    What colour?
  283. #283
    Mango of course
  284. #284
    Sweet...

    Will the carpet be coming out?
  285. #285
    Quote:
    Originally Posted by Toad View Post
    Sweet...

    Will the carpet be coming out?
    of course....Not. Keeping it semi practical otherwise it will just piss me off tbh. Me & dad have come up with a smart idea for easy removable door bars for the cage as well

    No point in having them in for a nice sunday drive, or the drive to the ring. But then once at the ring or a track day, wack them on, simples....
  286. #286
    Removeable side bars? Meh. You need more practice at getting your leg over.

  287. #287
    looking good Josh the S&M cage looks good
  288. #288
    Lol Toad!

    Cheers Gav, be good to meet up again once im back, must have been 2 or 3 years since we meet up to pick that gearbox up lol
  289. #289
    dave if you see some of the texts iv seen....

    I think josh gets his leg over plenty
  290. #290
    haahahahahaaa Lee, our texts tonight have been quite reserved compared to usual lol
  291. #291
    Forward them to me:

    0800 DIRTYTOAD

    Ta.

  292. #292
    lovely car, cant wait to see the cage in.
  293. #293
    Quote:
    Originally Posted by jpsaxo View Post
    haahahahahaaa Lee, our texts tonight have been quite reserved compared to usual lol
    lols yea quiet reserved today josh for a change lols.

    Quote:
    Originally Posted by Toad View Post
    Forward them to me:

    0800 DIRTYTOAD

    Ta.

    dave I couldn't forward over any texts 1 cause they don't make any sense 2 cause they have some seriously strange content
  294. #294
    haha yeah in the Ford Ka of love with the "NOS"
  295. #295
    Ah bummer...
  296. #296
    few more pics....



    old FD vs new one





    Newer 9 ball bearing type bearing replacing the older type bearing



    And finally the mango eyeing up its new prey lol



    So the gearbox is all done, dads just putting the bits and bobs back together (like the procomp etc) today.

    Cage is due to arrive tomorrow and will be going for fitting asap. Seat bars will also be welded in so I can ditch the subframes.

    Along with that i got some cobra Alu lightweight sidemounts from Scott (thanks mate) to go with my cobra seats.



    And a couple of 5th point harness spreader plates to be welded to the floor at the same time as the cage to connect the 5th point of my harnesses to.



    Cheers

    Josh.
  297. #297
    Nice, er axle stands?

    Always loved this car
  298. #298
    Wow, fair bit of progress Josh.

    Cage looks tasty.
  299. #299
    wow love your car!
  300. #300
    The gearbox looks very tidy. You'll love the difference the higher FD makes.
  301. #301
    Josh
    get that german shit out of the way!!

    Looks good progress man
  302. #302
    Quote:
    Originally Posted by Chr15 View Post
    Nice, er axle stands?

    Always loved this car
    We have them, dont use them when the car is propped up for long periods of time though. Thanks mate

    Quote:
    Originally Posted by rushy_23 View Post
    Wow, fair bit of progress Josh.

    Cage looks tasty.
    Yeah its not too bad considering its only dad doing the work this year. Cage should add some nice rigidity, but not add too much weight!

    Quote:
    Originally Posted by younglassXSi View Post
    wow love your car!
    Thanks

    Quote:
    Originally Posted by Toad View Post
    The gearbox looks very tidy. You'll love the difference the higher FD makes.
    Yeah im hoping so, Dad took it out for a "short" test drive yesterday and said it is "savage" now lol!

    Quote:
    Originally Posted by AlexB View Post
    Josh get that german shit out of the way!!

    Looks good progress man
    Thats the plan Alex, its going to be pretty quick once dad get its remapped to 260bhp tho!
  303. #303
    It won't be a match for the derv though
    pure trooper car

    IMO you should give the old girl a thrashing at the ring not your car!!
  304. #304
    Lol @ the derv, that thing just keeps going and going, awesome motor, especialy for all the bumps in nuneaton!
  305. #305
    agree josh i love my derv 10k's worth of abuse and happy.
  306. #306
    hows the beach?

    car is nice
  307. #307
    progress :noo:

    Here's some pics of where its at so far. Most of the main cage is done (tacked into position), just waiting on materials to do the extra work that Josh has asked for!.











    Matt
  308. #308
    This car has always been a personal favourite of mine ever since i saw it in French Car Mag.......and its now getting better and better!!!!!!!

    Keep up the good work guys.
  309. #309
    Looks awesome!!!
  310. #310
    Wow, cage looks nicely fitted.

    Is that Matt Newton's handy work?
  311. #311
    cheers guys

    More updates to come shortly....
  312. #312
    josh.... your making me want a cage now...
  313. #313
    Kev: DO IT!
  314. #314
    I've been following this on shed, absolutely love it!
  315. #315
    After a 70 mile around trip i picked up the chrome moly tube to finish the cage off today. Ive also added some harness eyelets on spreader plates as requested by Josh.

    Here is some pics of it finished.














    Wooooop
  316. #316
    Love it! Looks great. Bet you cant wait for 2 months time now?

    you going to be painting it for the ring?
  317. #317
    Nah it wont be painted for the ring Olly, will just brush some primer on it for now, don't have time and want to remove all the brackets and soundeadening etc before it's painted - will be doing a proper job with our spray gun aswell

    I'm thinking mango for the interior and the cage in gloss black, what do people reckon?
  318. #318
    Quote:
    Originally Posted by jpsaxo View Post
    I'm thinking mango for the interior and the cage in gloss black, what do people reckon?
    Yes yes yes

    Cage looks awesome
  319. #319
    Agreed on the interior colour scheme...however could be a complete ass masking it all off for the 2 colours
  320. #320
    Quote:
    Originally Posted by Tom View Post
    Yes yes yes

    Cage looks awesome
    Cheers Tom, I thought it might be a winner!

    Quote:
    Originally Posted by J222JRA View Post
    Agreed on the interior colour scheme...however could be a complete ass masking it all off for the 2 colours
    ah it wont be too bad tbh... nothing a weekends work wont sort sometime next spring when im actualy back in england more than a few days at a time lol
  321. #321
    Quote:
    Originally Posted by kevin_172 View Post
    josh.... your making me want a cage now...
    I want one too

    Matt's done an awesome job once again, very impressed

    Quote:
    Originally Posted by jpsaxo View Post
    I'm thinking mango for the interior and the cage in gloss black, what do people reckon?
    Definate winning combo right there!!!

    Quote:
    Originally Posted by J222JRA View Post
    Agreed on the interior colour scheme...however could be a complete ass masking it all off for the 2 colours
    Shouldnt be too bad, probably wise to spray the cage first. Thatll be much easier to then to just mask the cage off to spray the rest of the interior rather than doing it the other way round id have thought
  322. #322
    looks awesome JP
    cant wait to go pick it up

    agreed on the colour scheme
  323. #323
    yeeeeeeeoww this is awesome Josh!
  324. #324
    Matt - yep that's the plan, prob won't be sprayed until next year though!

    Sam - when are you picking it up? can't wait to get it out again and have a blast through the back lanes

    Lewis - yeah I can't wait to drive it mate should be awesome now, especially with the new gearbox as well.
  325. #325
    Cage looks awsome
  326. #326
    looking so good josh
  327. #327
    car looks amazing. gd luck when its all finished
  328. #328
    Plan for interior colour scheme sounds very nice mate, plus with the carbon fibre roof this car will look amazing. Do you have any plans for any other cosmetics? like morettes/smoked headlights, widemouth, stuff like that
  329. #329
    car looks mint mate, very very nice
  330. #330
    Quote:
    Originally Posted by ollie-vt- View Post
    Plan for interior colour scheme sounds very nice mate, plus with the carbon fibre roof this car will look amazing. Do you have any plans for any other cosmetics? like morettes/smoked headlights, widemouth, stuff like that
    Hi mate, not really any plans for more cosmetics, I think it looks good as it is? Carbon roof was mainly for weight saving purposes but also because the paint had started peeling around the ariel as well. Might add some more carbon next year

    Lee - thanks mate, can't wait to catch up in a few weeks time!

    I'm just waiting for Bic to book me in for the fitting of the roof, in the mean time dad will begin putting the interior back together...
  331. #331
    Colour sounds good mate! I was going to do diffeeent cage to body colour but was cba with masking and it also meant buying more paint! Aha

    think i used around 2-3 litres painting mine if its any help.

    Also, look at the inside of dans roof, its very cool!
  332. #332
    Quote:
    Originally Posted by Olly View Post
    Colour sounds good mate! I was going to do diffeeent cage to body colour but was cba with masking and it also meant buying more paint! Aha

    think i used around 2-3 litres painting mine if its any help.

    Also, look at the inside of dans roof, its very cool!
    haha, thanks for the info there mate.

    Where are these pics you speak of? Ive looked on shed and cant see anything?
  333. #333
    doesnt look like he has any pictures of it,
    Its flocked
  334. #334
    loooooks amazing josh really great work yet again!!! so how long you going to be back before the ring this time?
  335. #335
    looking very nice!

    love the way this is going now... full track weapon now

    might have to look at this when i pop over next weekend if it there.
  336. #336
    Olly - sounds funky!

    Tom - Guessing you seen it yesterday? I've only seen those few pictures that are on this thread, but according to form Matt has done an excellent job, I would assume he has as his welding is second to none!

    Im back 2 days before we go the ring (land on tues 24th august) and fly out of the UK 3 days after we get back Lol

    Andy - Yeah no fucking around with this now! Im sure dad will open her up for you to have a look round Just ask him mate...
  337. #337
    it nice to see, this is what this car needed!!

    andy
  338. #338
    josh i love it,awsom work Matt.this car is ganna look awsom.looks like i gotta make a real effort to come the "ring" just to see her kidda

    nice work
  339. #339
    A little teaser...

  340. #340
    Nice work, stop chatting and get them bloody plates fitted lol
    few tiny bits still to do though
    see my post on my thread
  341. #341
    Looks nice Josh you keeping the carpet? whens the carbon roof going on?
  342. #342
    its on wayne ;D
  343. #343
    Quote:
    Originally Posted by Bicston View Post
    its on wayne ;D
    Finally look forward to seeing it in the pictures
  344. #344
    oi Josh get more pictures up!!!!
  345. #345
    pics will be on their way once its whored up tomorrow as will the seXSi
    only problem is the roof leaks a little!!! bit annoying and disappointing but all in all looks truly awesome!!!!
  346. #346
    is it definately the roof, or could it be the screen ? Can you see where it is leaking in from, what a pain in the ass !
  347. #347
    Quote:
    Originally Posted by Bicston View Post
    is it definately the roof, or could it be the screen ? Can you see where it is leaking in from, what a pain in the ass !
    Yeah it's leaking from the 2 rear corners,nothing much to worry about just needed to bring a towel to the ring with us lol

    Pretty sure we've found out it's from the 4 rear tailgate bolts that weren't tight enough or sealed (just so you know for the next person mate)
  348. #348
    Come on i want pictures of mango and carbon roof whens the inside getting painted Josh?
  349. #349
    yer where the pictures Josh!!!!!
  350. #350
    Ok ok...

  351. #351
    looks ggod! got a fair few broken motors kicking about there????
  352. #352
    Please change the back lights... Whether you go for standard or smoked jewels... Would improve the looks so much
  353. #353
    Quote:
    Originally Posted by CHIP View Post
    Please change the back lights... Whether you go for standard or smoked jewels... Would improve the looks so much
    Definitely.
  354. #354
    Me love the rooooof!!
  355. #355
    Looks good Josh any close ups of the weave please
  356. #356
    Quote:
    Originally Posted by jayyoung View Post
    looks ggod! got a fair few broken motors kicking about there????
    Nurburg village is in the background, should give you a good idea why the broken cars are there lol

    Nah not changing the rear lights, I like them.

    Wayne - I'll get some good quality ones when I'm home and have given the car a wash mate lol
  357. #357
    is that a quattro or just a coupe?
  358. #358
    Quote:
    Originally Posted by jpsaxo View Post
    Nurburg village is in the background, should give you a good idea why the broken cars are there lol

    Nah not changing the rear lights, I like them.

    Wayne - I'll get some good quality ones when I'm home and have given the car a wash mate lol
    I'll let you off this once i bet the mango is filthy
  359. #359
    Quote:
    Originally Posted by jpsaxo View Post
    Nah not changing the rear lights, I like them.
    That's fair enough then

    Still the best Mango on the site.
  360. #360
    coupe by the looks of it
  361. #361
    ah okay not so bad, yes we were still fitting the tailgate when your dad turned up, was a bit manic, they normally arent sealed though. Glad you got to the ring evenutally though.
  362. #362
    Loud in there?
  363. #363
    Yep got there eventually Bic!

    Joeboy - yeah its bloody loud inside now, had to wear ear plugs on the drive over lol

    Love this pic from Andy on the drive over to the ring.

  364. #364
    love this car josh, its improved so much since even a couple of years ago.
    just the little things to do now hey...

    cant wait to go back over there, i want to lap my face off!!!
  365. #365
    awesome, mean and moody shot ;D
  366. #366
    Quote:
    Originally Posted by dannygti View Post
    love this car josh, its improved so much since even a couple of years ago.
    just the little things to do now hey...

    cant wait to go back over there, i want to lap my face off!!!
    Yep just the little bits and bobs to tidy up and spray te interior!

    It's crazy how much the boundaries get pushed forward each year with these little French hot hatches, and obviously the credit for the last couple of years has to go to dad. I need to get that video off Alex of me harassing that new focus rs for 1/4 of the lap before he let me passed, and that was only my second lap of the weekend so wasn't really that quick-of-a-lap.

    Cheers Bic!

    I gave her a good clean last week will get some pics up this afternoon
  367. #367
    oo josh love it, glad you had a good trip to the ring!!
  368. #368
    Yeah it was ace Andy!

    Few ring pictures....

    Nearly on 3 wheels!









    This is my personal favourite...

  369. #369
    Looks awesome man

    Your bonnet looks a different shade of mango in the 'ring pictures?? Maybe just the light though.
  370. #370
    I'll sort that vid out asap josh lol
  371. #371
    looks epic mate!
  372. #372
    Quote:
    Originally Posted by Proffitt View Post
    Looks awesome man

    Your bonnet looks a different shade of mango in the 'ring pictures?? Maybe just the light though.
    Yeah thats prob because it hadnt been washed for 6months lol.

    Alex - nice one pal.

    Jayyoung - cheers mate, its nearly there now chassis wise, just needs a bit more lightening (brackets to drill out, sound deadening to come out from behind the dash and more CF) and the interior sprayed which we will do next spring.
  373. #373
    Looks awesome in the photos mate!
  374. #374
    Nice pictures
  375. #375
    Interior as it stands now... (obviously not complete yet)



    CF Roof



  376. #376
    If im being honest this is my favourite saxo on the site! 100%
  377. #377
    Jealous
  378. #378
    the carbon roof is such a QUALITY part, it really gives that extra touch that makes it stand out above the rest. get that cage and the inside painted and it will be sex.. with any sort of engine spec change i would think another mag feature could be in order lol
  379. #379
    Jp
    Your car is stunning
  380. #380
    That roof is beautiful
  381. #381
    Quote:
    Originally Posted by WIDE-VTR-TURBO View Post
    If im being honest this is my favourite saxo on the site! 100%
    Thats a huge compliment mate, im not so sure, im pretty sure I could name a few that are better as a complete package, Dannys for one!

    Quote:
    Originally Posted by Chr15 View Post
    Jealous
    Lol

    Quote:
    Originally Posted by dannygti View Post
    the carbon roof is such a QUALITY part, it really gives that extra touch that makes it stand out above the rest. get that cage and the inside painted and it will be sex.. with any sort of engine spec change i would think another mag feature could be in order lol
    Yeah I agree with you there pal, im really happy with how the roofs come out, it was funny when it was raining, its so bloody loud inside lol. Engine im planning changes, just its going to cost lots of $$$$ so I must get saving. Wont be ready for next years trip but probs the the trip after...

    So ring next year, and spa before or after whichever suits best?! what do you think? Spa track days are expensive but once in a life time kind of opportunity i reckon!

    Quote:
    Originally Posted by 3cott View Post
    Jp
    Your car is stunning
    Quote:
    Originally Posted by adamskiTNR View Post
    That roof is beautiful
    Thanks guys, appreciate it
  382. #382
    Loving the roof Josh just as good as mine some of the pictures in page 19 don't work
  383. #383
    Quote:
    Originally Posted by Wayne View Post
    Loving the roof Josh just as good as mine some of the pictures in page 19 don't work
    Yep, just need to get yours finished and out on track and get learning now pal! Which pics arent working?
  384. #384
    Quote:
    Originally Posted by jpsaxo View Post
    Yep, just need to get yours finished and out on track and get learning now pal! Which pics arent working?
    My car will be on track once finished and built then i'll learn how the car drives pictures are working now
  385. #385
    Quote:
    Originally Posted by Wayne View Post
    My car will be on track once finished and built then i'll learn how the car drives pictures are working now
    What's the sort of time scale on yours Wayne? Just thinking for ring next year that's all.

    So with the half decent September weather so far I'm planning on taking the car out a few times before the winter. First job however will be to fix the manifold collector which the ring has destroyed once again lol, I'll get pictures up of that tomorrow.
  386. #386
    Quote:
    Originally Posted by jpsaxo View Post
    What's the sort of time scale on yours Wayne? Just thinking for ring next year that's all.

    So with the half decent September weather so far I'm planning on taking the car out a few times before the winter. First job however will be to fix the manifold collector which the ring has destroyed once again lol, I'll get pictures up of that tomorrow.
    Spring time next year my car will be complete will be coming with you and the west mids lot next year for the ring trip makes sense to have some fun in your car before the winter unlucky about the manifold collector
  387. #387
    Car look really nice in them pictures (love the carbonn roof)
  388. #388
    love is josh just needs me to detail it for you and improve your wiper set up
  389. #389
    haha Tom - Yes I need it detailing really really badly, the paintwork is aweful! Can we organise a date? im basically free every weekend when you are mate. It needs a PC if you have one?
  390. #390
    Quote:
    Originally Posted by Wayne View Post
    Spring time next year my car will be complete will be coming with you and the west mids lot next year for the ring trip makes sense to have some fun in your car before the winter unlucky about the manifold collector
    When's next years trip? I can get hold of a 600 year old mansion REALLY cheap if anyone is interested?

  391. #391
    Spec list to end 2010:

    Engine:-
    1.6 16v J4 VTS Engine
    Cat Cam 708 cams
    High compression Wossner Pistons
    Jenvey SF throttle boddies with custom curved trumpets & Airbox
    Pro Comp carbon fiber air feed for airbox
    Larger injectors
    Pug Sport Baffled sump
    BTB 4-1 Manifold
    BTB exhaust system
    16row Mocal oil cooler with thermostatic sandwich plate
    KMS ECU standalone management system with wideband Lambda & display
    Fully rebuilt 1.4xsi Gearbox with Quaife LSD
    Group N engine mounts all round

    Chassis:-
    Front AST Coilover conversion with Pug Sport Tarmac front dampers & 250lb Faulkner springs
    Caster & Camber adjustable AST solid top mounts with top mount strengthening plates
    Front Group N rear wishbone bushes
    Front Powerflex ARB bushes
    Front Polyrace wishbone bushes
    Custom front upper strut brace
    OMP Lower strut brace
    Hi-Spec 4 pot front brakes with Mintex 1155 pads, grooved disks & braided lines
    VTS Rear Disk beam conversion with braided rear lines
    Tarmac Pugsport Bilstein rear dampers
    Rear beam Polyrace bushes
    24mm Rear ARB
    22mm Pugsport Rear Torsion Bars
    OMP 19kg lightweight cage

    Interior:-
    Kevlar Cobra Suzuka bucket seats with welded seat bars
    TRS 5 point 3 inch Driver and passenger harnesses
    OMP dished Corsica steering wheel
    S1 106 Black Carpet
    Stripped out
    Carbon Door cards & S2 106 door bins
    Pro Race 1.2 Spare wheel wrapped with an R888 and secured with a 3 point TRS spare wheel strap

    Exterior:-
    Team Dynamic 15inch Pro Race 1.2’s wrapped in R888s
    Standard bodywork
    Carbon Mirror caps
    Smoked indicator repeaters
    Smoked Rear lights
    Carbon fibre roof & carbon fibre roof cross bars
    Carbon fibre number plates
  392. #392
    Now that's a fuck off spec!
  393. #393
    josh what temp does your oil get to on the track with that oil cooler?
  394. #394
    about 2/3's mate, never goes over, well even doing 2 laps of the ring in a row it didnt go over that anyway. Where as with the 13row i found it was going over 3/4!

    Quote:
    Originally Posted by adamskiTNR View Post
    Now that's a fuck off spec!
    haha, it WILL get better though, needs alot of tidying up tbh.
  395. #395
    Epic mate
  396. #396
    yer... i have toad old 13 row.... going to use it see what happens... if it gets too hot will swap it with a 16 row type.

    thanks for the info.
  397. #397
    got bored read the hole blog, well impressed tbh , job well done matey
  398. #398
    Thanks for the comments above lads.

    Heres a video taken by AlexB (thanks mate) on a damp lap round the nurburgring chasing down a brand new focus RS.

  399. #399
    nice vid mate, must say tho the guy in the rs cant drive
  400. #400
    Good times tbh
    loved at the end after the gantry him like that was fun

    he nearly hit that teg at the jump as he was too busy watching you in his mirrors the fool lol
  401. #401
    Quote:
    Originally Posted by AlexB View Post
    Good times tbh
    loved at the end after the gantry him like that was fun

    he nearly hit that teg at the jump as he was too busy watching you in his mirrors the fool lol
    Yeah instead of letting us past lol

    I love the "get out the way you fucking piece of shit" and then "HAHAHAHA from you", and then at the end you telling the guy "Yeah its pretty quick for a 1.4 hey mate, and he replied fuck off" lol

    I was suprised that it was hardly quicker than mine down the straights, considering its 300bhp!
  402. #402
    RS' are only 203bhp per tonne or something aren't they?
    What power are you putting out?
  403. #403
    Quote:
    Originally Posted by hard_corejoeboy View Post
    RS' are only 203bhp per tonne or something aren't they?
    What power are you putting out?
    About 180 per ton, that would explain why then.
  404. #404
    180 per tonne is really good RS clio's are about 166 i think off the top of my head.
    You done any 0-60 1/4 mile tests?

    How much was the CF roof btw? Are you very rich? Seems like overkill lol
  405. #405
    Quote:
    Originally Posted by jpsaxo View Post
    Yeah instead of letting us past lol

    I love the "get out the way you fucking piece of shit" and then "HAHAHAHA from you", and then at the end you telling the guy "Yeah its pretty quick for a 1.4 hey mate, and he replied fuck off" lol

    I was suprised that it was hardly quicker than mine down the straights, considering its 300bhp!
    he wasnt impressed at the 1.4 comment lol
  406. #406
    Quote:
    Originally Posted by hard_corejoeboy View Post
    180 per tonne is really good RS clio's are about 166 i think off the top of my head.
    You done any 0-60 1/4 mile tests?

    How much was the CF roof btw? Are you very rich? Seems like overkill lol
    nah im not into 1/4 mile stuff, track days are where its at!
  407. #407
    True just thought you may have done them just to see what it does.
    Notice you avoided the rich question
  408. #408
    Quote:
    Originally Posted by hard_corejoeboy View Post
    True just thought you may have done them just to see what it does.
    Notice you avoided the rich question
    Im not rich mate, i just work hard when im over in Oz and earn a good wage!
  409. #409


    Woooopsss!

    Doing a full day open pit track day at rockingham on Sunday, can't wait!
  410. #410
    Wow mate, thats just mental, i swear you have had a few issues with the manifolds? I remember you saying you welded your last crack?

    Jason
  411. #411
    thats terrible mate... cant believe its gone like that. what mani is it?
  412. #412
    It's a btb mild steel one lads, it's lasted 4years which isn't bad considering it's done 4 ring trips, silverstone, mallory, landow twice, donnington etc track days as well!
  413. #413
    Even parts of the Titanic are in better nick!

    I would have thought that it would take a lot more than what you've done to get that bad?
  414. #414
    Quote:
    Originally Posted by jpsaxo View Post
    It's a btb mild steel one lads, it's lasted 4years which isn't bad considering it's done 4 ring trips, silverstone, mallory, landow twice, donnington etc track days as well!
    I spose thats now that bad at all then... thats quite a few trips ha You doing the ring next year?
  415. #415
    Quote:
    Originally Posted by Chr15 View Post
    Even parts of the Titanic are in better nick!

    I would have thought that it would take a lot more than what you've done to get that bad?
    haha, true true! Its done all the above track days as i mentioned, plus i dont think it helped that i was running standard top 2 engine mounts for all of the events apart from this years ring trip.

    Quote:
    Originally Posted by Tufty View Post
    I spose thats now that bad at all then... thats quite a few trips ha You doing the ring next year?
    Yeah of course, if i cant save up 500quid between now and july then i need to be shot lol

    OK; couple of updates, Rockingham have cancelled the track day on Sunday which is annoying, so im gonna head down to the touring cars final round at brands hatch and have a decent drive in the mango.

    Also Manifold is now fixed, i cant be arsed to fit it though as I walked 8 miles at work today lol
  416. #416
    Was actually really looking forward to rockingham when i rang up to book mega dissapointment for moi.
  417. #417
    Quote:
    Originally Posted by jpsaxo View Post
    haha, true true! Its done all the above track days as i mentioned, plus i dont think it helped that i was running standard top 2 engine mounts for all of the events apart from this years ring trip.



    Yeah of course, if i cant save up 500quid between now and july then i need to be shot lol

    OK; couple of updates, Rockingham have cancelled the track day on Sunday which is annoying, so im gonna head down to the touring cars final round at brands hatch and have a decent drive in the mango.

    Also Manifold is now fixed, i cant be arsed to fit it though as I walked 8 miles at work today lol
    £500? is that all it costs? Seems quite cheap? Is that for like petrol costs? accommodation?

    Shame about the track day. how did you fix the manifold, cut and re-weld?
  418. #418


    Sorted!

    Can't get any pics of the weld repair in the garage will get some in the day light tomorrow
  419. #419
    Would it be worth making a plate to put on the bottom of the manifold.....similar to a sump guard to help protect it abit??
  420. #420
    ^ yea good idea, custom head shield, you seem pretty handy with the tools so far, might be worth a shot. Looking awesome either way
  421. #421
    Nah guys, my cars not low, the manifold will never get near the ground and it's not built to be rallied.
  422. #422
    Just been down to brands hatch and back in the mango today, feels much better with the manifold fixed, especially the mid range
  423. #423
    Proper update, pics will do the talking.

    5th points on both harnesses.



    Wheel cover



    Before...



    After... (still to be completed)



    Dials (proper carbon fibre, not a sticker)



    Cobra ALU sidemounts mounted on welded mounts



    Inner harness mounts welded in (under the carpet)



    Fitted my new rear disks and mintex 1144 pads & painted the calipers black to match front hispecs





    Carbon fibre number plates



    Removed the rear carpet and tar things





    Bit of welding needs doing



    Oz mascots lol



    Another couple of pics of of the carbon roof & cross members



  424. #424
    Is the strippedness annoying you yet? lol
    Looks mega though..
  425. #425
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Is the strippedness annoying you yet? lol
    Looks mega though..
    stripped ftw. although i do panic when i hear a big stone hit inside the arch!

    josh, seen a few of the CF plates recently, are the legal then?
  426. #426
    Those cross members are to die for. Structural carbon fibre is just porn
  427. #427
    that roof is freaking awesome!!!!!!!!!!!!
  428. #428
    Very cool Josh.
  429. #429
    Your car is pure porn.

    Love how you've kept the mango gear knob
  430. #430
    love this car it's ssssoooo nice
  431. #431
    Josh has the cage been sprayed White?
  432. #432
    Ah, you received the gear surround then Car looks as smart as ever
  433. #433
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Is the strippedness annoying you yet? lol
    Looks mega though..
    Nah mate its not a daily car so doesnt annoy me at all pal!

    Quote:
    Originally Posted by Chr15 View Post
    stripped ftw. although i do panic when i hear a big stone hit inside the arch!

    josh, seen a few of the CF plates recently, are the legal then?
    Haha true true!

    They technically arent legal because they arent reflective, but if you dont act and drive like a dick then you should have any issues tbh...

    Quote:
    Originally Posted by adamskiTNR View Post
    Those cross members are to die for. Structural carbon fibre is just porn
    So true, gotta love CF

    Quote:
    Originally Posted by jayyoung View Post
    that roof is freaking awesome!!!!!!!!!!!!
    The roof does rock i agree, will be combined with a CF bonnet and boot soon

    Quote:
    Originally Posted by Proffitt View Post
    Your car is pure porn.

    Love how you've kept the mango gear knob
    Gotta keep a few of the original parts of the car

    Quote:
    Originally Posted by LEE_VTR1 View Post
    love this car it's ssssoooo nice
    Thanks buddy, yours will be up to my standard if not better once the engines in and running all good!

    Quote:
    Originally Posted by AndySAXO View Post
    Josh has the cage been sprayed White?
    Nah just primered the cage so it doesnt go rusty for now.

    Quote:
    Originally Posted by CHIP View Post
    Ah, you received the gear surround then Car looks as smart as ever
    Yeah I got it pal, thanks, it looks spot on now

    Pictures of todays big clean to come...
  434. #434
    Ok big clean today sponsored by Tom aka unreal



    Lol



    Tom working his magic



    All finished













  435. #435
    That roof must have a nice thick clear coat on it. Looks uber shiny
  436. #436
    Shiny

    Needs lowering though lol
  437. #437
    love the car, but them rear lights, unsure if they work with your car,
  438. #438
    Quote:
    Originally Posted by adamskiTNR View Post
    That roof must have a nice thick clear coat on it. Looks uber shiny
    Yup yup, its really hard to get mango to come up reflective, id go as far as saying the car is now as clean if not cleaner than when i had the PFC mag shoot a couple of years back.

    Tom has done a cracking job thats for sure!

    Quote:
    Originally Posted by 3cott View Post
    Shiny

    Needs lowering though lol
    Its a track car not a picking-up-whores car

    Quote:
    Originally Posted by AndySAXO View Post
    love the car, but them rear lights, unsure if they work with your car,
    Hmmmm ive always liked them, same with the tints. Goes with the whole mango and black theme imo. and thanks mate
  439. #439
    got to be the best mango on here
  440. #440
    Thanks pal!

    Found a track day at Mallory, full day, open pit, for 75quid so gonna do that in November
  441. #441
    Just a quick question as you have had an engine conversion also.
    When the fuel gets to the orange light do you find the car will not rev past 4k?
    Mine has also cut out on a roundabout when low on fuel also.
  442. #442
    don't run it low!?
  443. #443
    Quote:
    Originally Posted by jpsaxo View Post
    Thanks pal!

    Found a track day at Mallory, full day, open pit, for 75quid so gonna do that in November
    What dates on november JP??? Whats mal like? Easy track for my first session?
  444. #444
    mallory a good track, it like cadwell but not as tight i would say my uncle loves the track

    for then price tho well worth it imo!!
  445. #445
    Quote:
    Originally Posted by AndySAXO View Post
    mallory a good track, it like cadwell but not as tight i would say my uncle loves the track

    for then price tho well worth it imo!!
    Could well be worth it then! Will be a last minute thing for me until i know the car is done.
  446. #446
    Quote:
    Originally Posted by jpsaxo View Post
    Thanks pal!

    Found a track day at Mallory, full day, open pit, for 75quid so gonna do that in November
    tidy, sounds like it would be a good day :Y:
  447. #447
    Quote:
    Originally Posted by AndySAXO View Post
    don't run it low!?
    lol but when you are used to being able to do it. It can be quite annoying.
  448. #448
    You cant run my car under 1/4 round mallory due to fuel surge coming out of gerrards lol

    Heres the link or the track day lads

    http://www.focusedevents.com/car_event_info.asp?ID=136

    I'd say it will be a great track to learn on, not too long so easy to remember the corners and plenty of run off and a nice variety of slow and fast corners. You will need to book it soon though because there is only 9 spaces left now
    1 user thanked this post:
  449. #449
    get some snaps up of my hard labour matey!
  450. #450
    ahem remember our deal you do it I will get a lcfc shirt with beckham on the back
  451. #451
    Onto 2011...

    Im back in the UK for roughly the next 6 months so im going to get cracking with tidying up the saxo so its properly protected to last for at least the next couple of years as ill be away in Oz from August/Sept this year until 2013 at least, and only coming back for the odd ring trip.

    Anyway started off with a few bits and bobs today.

    First up was to turn the engine over (as its been sat over the winter), check the plugs, then crank the engine over without the spark plugs in to get oil around the engine until the oil pressure light goes out.



    Spark plugs looking good, so engine is still running well



    Kms back on as its kept inside over the winter in the warm and dry



    Battery back on



    New centre console; Before (with holes)



    After; without holes (and gave the interior a good clean/hoover)



    Mirror caps needed re-doing; before



    After



    Also drivers side carbon door card was coming off; so a bit of "no nails" and some brown tape to hold it until it dries should have sorted that



    And finally at the end of last year I had the rear arches sorted as they were showing signs of rust (common problem for most saxos/106s, but the carpet & tar normally hides it)





    This will be properly sprayed when we spray the whole interior & cage after my track day @ cadwell on the 4th of April.

    Thats it for now, ill be cracking on over the next few weeks checking and changing things where needed and will try and keep this thread up to date
  452. #452
    good stuff, glad to see your back and safe. get that mango mint(er)
  453. #453
    Excellent JP mate
  454. #454
    cheers guys, next up is to carry on with the bits and bobs, and going to check the alternator belt/pullies & the cambelt next weekend as long as the weathers half decent
  455. #455
    good stuff! i have to say, it's allright for some...f*cking off to Oz full time and flying back as and when for Ring trips...

    the other half, eh
  456. #456
    Welcome back to the UK mate Time to get your hands dirty again
  457. #457
    welcome home matey good stuff on getting the car back up and going now get to some shows!
  458. #458
    Out of all the performance cars on here this is my favourite!!

    Silly bits like keeping the carpet in the front make it my kind of style lol.


    Keep up the good work, hope to see this car at some point.
  459. #459
    Must be a good feeling coming back after time and getting back in it again

    Still as good as ever!
  460. #460
    Nice one Josh, you must be over the moon you can spend more money on her ha
    What do you do for a living if you dont mind me asking? to say you wont see the car for two years is along time!

    What track days have you got booked for this year? Cadwell and Ring?
  461. #461
    Quote:
    Originally Posted by Era View Post
    good stuff! i have to say, it's allright for some...f*cking off to Oz full time and flying back as and when for Ring trips...

    the other half, eh
    Haha Joe, you know the saying, work hard, play hard

    Quote:
    Originally Posted by willsy View Post
    Welcome back to the UK mate Time to get your hands dirty again
    Indeedy mate, going to get it mechanically sound (it is anyway i just want to check a few things) before cadwell, then after that ill whip the underneath all off and get sanding/painting lol

    Quote:
    Originally Posted by unreal106 View Post
    welcome home matey good stuff on getting the car back up and going now get to some shows!
    Definitely will be attending a few shows, FCS is a must with a few track slots as well. Trax is a maybe depending on when i hear about the visa, is there anything else you lot are planning to attend?

    Quote:
    Originally Posted by J222JRA View Post
    Out of all the performance cars on here this is my favourite!!

    Silly bits like keeping the carpet in the front make it my kind of style lol.


    Keep up the good work, hope to see this car at some point.
    Thanks buddy, I do try and keep it as tidy as possible, but also making it lighter/quicker each year as well. Its a fine balence. The most important thing for me is for it to be reliable, so i can jump in it when im back and drive it

    Carpet is definitely staying, although this is mainly a track car i do take it out to meets or days out if the weather is good, so keeping the carpet for the sake of 0.1 seconds is well worth it imo. And im sure you will see it at some point, i loved going around to all the meets a few years back so ill definitely be going to as many as possible while im back

    Quote:
    Originally Posted by Berg View Post
    Must be a good feeling coming back after time and getting back in it again

    Still as good as ever!
    I dont think ive driven it since October lol, in fact its basically not had the car cover off since me and Tom gave it a proper clean and PC polish in the middle of october!

    Quote:
    Originally Posted by Tufty View Post
    Nice one Josh, you must be over the moon you can spend more money on her ha
    What do you do for a living if you dont mind me asking? to say you wont see the car for two years is along time!

    What track days have you got booked for this year? Cadwell and Ring?
    My bank account is shivering at the moment but im resiting the temptation lol

    I work in sales for a company called Telstra in Oz (basically same as BT), selling phones, internet, foxtel (sky) etc. Its good money but bloody hard work, I can work over 55hours most weeks... including saturdays.

    Currently got the ring and cadwell, but have a credit with a company for my cancelled mallory track day (due to snow) at the end of last year lol, so will be doing either mallory as its literally 5mins from my house, or maybe snetterton 300 new track looks pretty good. WOuldnt mind doing brands or oulton park as well.
  462. #462
    I hope to be doing the new snetterton in may looks good and only 25 mins max from me so is my local track.
  463. #463
    I see fair enough mate, must be pretty nice to live and work over there i guess? How comes you changed your mind on the boot lid?
    What date is this cadwell track day? I wonder if its fully booked, odds are that it is!
    It really pisses me off i have no decent tracks around me that are decent enough for my cars spec. Hmmm
  464. #464
    looks alright i guess
  465. #465
    Tufty - Boot lid ill keep and do my own thing with it, just requires some work as i want to keep it oe looking so hopefully Bic can put a number plate recess into it if it doesnt sell. We will see...

    Cadwell wasnt fully booked last time i checked, think its gone up 10quid now though to £165.

    Yeah oz is good mate, just miss friends, family and the mango from over here.

    Anyway the mangos currently in lots of parts, i got digging at the weekend and the bay needs some treatment so gonna get cracking with that. Took a few brackets off and gave them a lick of paint, as well as the new larger servo (gti/vts one) & the 23mm MC will go on at the same time. Also took the alternator belt off tonight and thats nicely brittle and cracked all the way round so ill grab a new one of those tomorrow.

    Few pics just to keep it updated...











    Going to try and get the bay all cleaned up lob loads of "krust" on it during this week and then wack it all back together at the weekend
    1 user thanked this post:
  466. #466
    bring on the weekend!!
    1 user thanked this post:
  467. #467
    Svens army
  468. #468
    Managed to get the servo painted and back on this afternoon (what a bastard!),

    Also got the alternator bracket off, cleaned up the pullies (as they were a bit rusty due to it sitting for long periods) and the main pully at the bottom of the engine to check it was all good.

    Next is to put the 23mm MC on and bleed up the brakes, make sure everythings working, and then tidy up the bay and put it all back together. Should be done by Sunday
  469. #469
    Love this car
  470. #470
    Quote:
    Originally Posted by mangojace View Post
    Love this car
    ....+1 couldn't agree more!
  471. #471
    Thanks lads
  472. #472
    looking good jp, its always nice to get these type of jobs done..
  473. #473
    nice work josh will have to pop round at the weekend have a quick look at it, nice to get it all neatened up!

    get yourself a slim line fan will look much better in the bay and some nice weight saving!
  474. #474
    Already got one Tom, ill get it fitted asap

    Yeah pop over, im busy pretty much all saturday but sunday im free all day, youve got my number mate? give me a buzz
  475. #475
    Got a few more bits and bobs done over the past couple of evenings

    Alternator belt nicely cracked (all the way around) and brittle



    New one picked up today



    Took all the alternator shiz off and cleaned it up as well



    More tomorrow
  476. #476
    2 days woooo!
  477. #477
    Well The yak got gunned down by nuggent lol.

    More work on the mango tomorrow
  478. #478
    yup the YAK was a big fat lard arse today lol

    anyway was good catching up again and actually seeing your car in person for once and these bodies are rather bloody nice
  479. #479
    Loving the car pal
  480. #480
    Especially the sound of bodies on the ring video
    1 user thanked this post:
  481. #481
    Quote:
    Originally Posted by elkoi View Post
    Loving the car pal
    Thanks pal
  482. #482
    So you work in Oz for how long and then come back to England?
  483. #483
    Quote:
    Originally Posted by hard_corejoeboy View Post
    So you work in Oz for how long and then come back to England?
    Not at all at the moment as I don't have a visa lol, but normally work there about 10 months of the year and back here 2 months a year (a month over Christmas, and a month in the English summer)

    Anyway back to the car...
  484. #484
    Sounds good mate although because they drive on the left i would have the car shipped over and back all the time!
  485. #485
    I love your car! Come fit a 16v engine in my car please lmao work of art mate
  486. #486
    Hardcorejoe - lol, if I move over there permanently ill definitely got it wrapped up and shipped over there

    Jake - thanks bud!

    Couple more pics, got more done after alex and Lee popped over to drop his gripper dif over but forgot to take pics

    Larger servo and 23mm master cylinder all done and bleed up



    Drivers side tidied up, primered and painted (pics of it painted tomorrow)



    It's been 5 years since the car was originally built so some parts definitely needed going over again to preserve the chassis! More pics tomorrow...
  487. #487
    Got it all back together tonight lads, went to start, was turning but not firing. Had a wiggle around the bay, checked everything over. Still the same... Hmmm

    Then put ignition on, fuel pump wasn't priming. Checked fuse box in the bay, a fuse had gone, wacked a new fuse in, bam! Started first time, running and idling alot sweeter now as well.

    Let her warm up, checked the new slimline fan, spinning the wrong way so I'll swap the cables over tomorrow, and put the headlights, grill, procomp and strut brace all back in.

    Pics tomorrow
  488. #488
    Looking good, been getting my shell all sorted at the moment undersell it all today, get all the nice rust bit off, then all coated,

    When the next track say booked for, I am hipfully booking on for 19th or 23rd of may time
  489. #489
    Cadwell on Sunday mate
  490. #490
    Hmm interesting might pop up there
  491. #491
    Quote:
    Originally Posted by AndySAXO View Post
    Hmm interesting might pop up there
    There's quite a few of the shed guys going mate so should be a few passenger places going id imagine if you bring your lid with you
  492. #492
    PHOTOS please jp
  493. #493
    Here you go Tom







  494. #494
    Nice work mate. No doubt I'll be over for a nose around it on Sunday.
  495. #495
    Quote:
    Originally Posted by LeeumH View Post
    Nice work mate. No doubt I'll be over for a nose around it on Sunday.
    Yeah come and introduce yourself mate

    Btw that isn't rust on the slam panel it's just dirt that's stuck to the clear underseal I put on it a few years back.
  496. #496
    looking good jp
  497. #497
    when its sorted im expecting you to come and visit me
  498. #498
    looking good, any chance you tell me what you used to spray the inner wing bit in the engine bay?

    as i am welding the top mount strenghten plates which are coming from TRS so going to have to spray them so going to spray the whole side bits, just wanted to know the best way really, dnt need a very good job just something to make it look better

    and yer might take a drive up to have a watch.
  499. #499
    Quote:
    Originally Posted by AndySAXO View Post
    looking good, any chance you tell me what you used to spray the inner wing bit in the engine bay?

    as i am welding the top mount strenghten plates which are coming from TRS so going to have to spray them so going to spray the whole side bits, just wanted to know the best way really, dnt need a very good job just something to make it look better

    and yer might take a drive up to have a watch.
    If you look back through my photobucket account you'll see how we did it. Basically masked the engine off, removed suspension and everything around the top struts and sprayed it using our compressor/spray gun in the garage lol

    Danny - definitely!

    Lee - cheers mate
  500. #500
    yer i have no engine in it just a shell really but with few bit still in, not painting the bulkhead, just the side bits as we are welding few bits and top mounts,

    yer thanks hope the top mounts come soon so i can weld them on.
  501. #501
    Yeah we didn't spray the bulkhead either. Tbh I want to strip the whole chassis down in a couple of years, this work is just to tidy it up and maintain it so it's still in a reasonable state in a couple of years

    Next up is pulling everything off underneath and painting it all up...

    Quote:
    Originally Posted by AndySAXO View Post
    looking good, any chance you tell me what you used to spray the inner wing bit in the engine bay?

    as i am welding the top mount strenghten plates which are coming from TRS so going to have to spray them so going to spray the whole side bits, just wanted to know the best way really, dnt need a very good job just something to make it look better

    and yer might take a drive up to have a watch.
    Quote:
    Originally Posted by AndySAXO View Post
    yer i have no engine in it just a shell really but with few bit still in, not painting the bulkhead, just the side bits as we are welding few bits and top mounts,

    yer thanks hope the top mounts come soon so i can weld them on.
  502. #502
    very nice project!

    cheers
  503. #503
    yer i been undersealing my car for the last few days, getting it all covered now.
  504. #504
    Quote:
    Originally Posted by AndySAXO View Post
    yer i been undersealing my car for the last few days, getting it all covered now.
    Its definitely worth it pal, what products are you using?
  505. #505
    sooo much easyer using a compressor with a stone chip gun
  506. #506
    Quote:
    Originally Posted by mark1311 View Post
    sooo much easyer using a compressor with a stone chip gun
    Alright alright don't rub it in

    Mango is finished tonight, everything back on, oil and filter changed, bring on cadwell on Sunday, rock on
  507. #507
    Hmm nothing like that just a can job to be fair, just want to clean some surface rust of and spary it up abit.
  508. #508
    I smell 240bhp on the cards
  509. #509
    Quote:
    Originally Posted by Sophia_Bush View Post
    I smell 240bhp on the cards
    Civic type R mugen coming? lol
  510. #510
    Quote:
    Originally Posted by Sophia_Bush View Post
    I smell 240bhp on the cards
    If I get my new Oz visa that is, big If!
  511. #511
    Took a few pics last night after we washed it...











    Then me and dad fitted my sum strip in the dark before Olly came over. Anyway the reason I'm up at this Stupied time were about to leave for cadwell wooop wooop
  512. #512
    Good luck on the track today dude, dont push it too hard!! lol
  513. #513
    same again josh, good luck.. let us know how it went asap.
  514. #514
    Yes would of love to cone over, but it mothers day and I am taking my old dear out for a meal now, have a good time, hope the car dose you proud.
  515. #515
    haha that rear interior shot reminds me of mine
    although you're probably gonna whore it up and actually get round to spraying it paint adds weight dontchaknow

    hope cadwell goes well chap
  516. #516
    Went awesome lads, enjoyed it so much, its bloody quick round there in current spec, an extra 30-40hp and another track day and there wouldnt be much to touch it round there i reckon!

    Track is amazing, would recommend it to anyone on his with a little french hatch, ill definitely be trying to fit another session in before the summers out

    Lol...



    Ill get pics up once I have them from Jason and megan...
  517. #517


    Got my new sunstrip on as well now
  518. #518
    looking top mate! Love this car!
  519. #519
    good stuff josh, glad you had a good day. would like to do cadwell when i get back from the ring..
  520. #520
    Loving the car, buckets look awesome, what type are they?
  521. #521
    Is that a fellow standard towing eye i spot?
  522. #522
    well done mate, glad all went well
  523. #523
    Car looked to go well today mate. You had a few flames through hall bends on a couple of occasions too.

    Think the only shedders I spoke to were Dan and Ash - didn't manage to bump into you.
  524. #524
    enjoy it at cadwell yesterday then jp? I'd like to do cadwell but iv heard from loads it's just a really fast track and with me still being a beginner I'm unsure man
  525. #525
    Hope you had a good day out JP, cars looks right at home

    Have a chat with Stew (sexy_gt), he practically lives at Cadwell!
  526. #526
    Couple more pics from Megan



  527. #527
    Awesome day yesterday, really smashing round on the last session!

    Think the engine is perfect for road based track car, not too intrusive on the road and nice bark on track.
  528. #528
    car looks so good on track man!

    and I agree with Olly on that last comment
  529. #529
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Is that a fellow standard towing eye i spot?
    Hell yeah, no need for these other fancy ones tbh!

    Quote:
    Originally Posted by Tufty View Post
    well done mate, glad all went well
    Thanks buddy, went well, i was so proud of the little mango!

    Quote:
    Originally Posted by LeeumH View Post
    Car looked to go well today mate. You had a few flames through hall bends on a couple of occasions too.

    Think the only shedders I spoke to were Dan and Ash - didn't manage to bump into you.
    You werent standing with us by halls bend when it was raining were you? i was wearing a blue hoodie and a grey bench coat...

    Its always popped and banged since the proper BTB exhaust went on, its awesome haha

    Quote:
    Originally Posted by LEE_VTR1 View Post
    enjoy it at cadwell yesterday then jp? I'd like to do cadwell but iv heard from loads it's just a really fast track and with me still being a beginner I'm unsure man
    You should definitely do it mate, as per text id recommend you do a track with plenty of run off first until youve had a decent few track days then do cadwell, as theres minimal run off in certain parts of the track!

    Quote:
    Originally Posted by JoshB View Post
    Hope you had a good day out JP, cars looks right at home

    Have a chat with Stew (sexy_gt), he practically lives at Cadwell!
    Yeah i watched a few videos of his, he should try some other tracks, theres more than 1 decent track in the UK lol

    Quote:
    Originally Posted by Olly View Post
    Awesome day yesterday, really smashing round on the last session!

    Think the engine is perfect for road based track car, not too intrusive on the road and nice bark on track.
    Glad you enjoyed it Olly! Not bad for £5 and a mcdonalds haha

    I was happy with the progress over the day, like you say really had the whole track hooked up by the afternoon. Funniest comment of the day after the mammoth first 50mins session was "that was the quickest installation laps ive ever been on" haha!

    Engine should sound even better once i rip the sound deadening out from behind the dash

    Quote:
    Originally Posted by LEE_VTR1 View Post
    car looks so good on track man!

    and I agree with Olly on that last comment
    I agree with the engine comments, my need for more power is killing me now though, so may have to go crazy on it this time next year
  530. #530
    jp get on the power hike bandwagon man... you imagine how quick our little rockets will be with an extra 40-50-150hp
  531. #531
    Quote:
    Originally Posted by dannygti View Post
    good stuff josh, glad you had a good day. would like to do cadwell when i get back from the ring..
    You definitely should danny, your car with that new engine will rip everything up around there mate!

    Quote:
    Originally Posted by Krys_23 View Post
    Loving the car, buckets look awesome, what type are they?
    They are kevlar cobra suzukas mate, really nice seats tbh, im really pleased with them, no problems even when driving all the way to the ring
    1 user thanked this post:
  532. #532
    Quote:
    Originally Posted by dannygti View Post
    jp get on the power hike bandwagon man... you imagine how quick our little rockets will be with an extra 40-50-150hp
    Even with my engine i was keeping or pulling away from near enough everything there on the day, even the caterhams werent quicker than me down the straights which was suprising. Matts 200bhp 205 was near enough the quickest on the day, even kept up with the ultra lol

    I was on the power so early though with my suspension/gearbox set up. Was really pleased with the whole car chassis wise, brakes are great now with the larger servo and MC as well
  533. #533
    Quote:
    Originally Posted by jpsaxo View Post
    Even with my engine i was keeping or pulling away from near enough everything there on the day, even the caterhams werent quicker than me down the straights which was suprising. Matts 200bhp 205 was near enough the quickest on the day, even kept up with the ultra lol

    I was on the power so early though with my suspension/gearbox set up. Was really pleased with the whole car chassis wise, brakes are great now with the larger servo and MC as well
    glad the servo feels better, kinda new it would sort it out, and its another job done aint it.

    now you have done cadwell, take another look at tams vid with the s/c ax.. imagine if you had that sort of power lol... how MUCH quicker that youd be.
  534. #534
    hehehehehehe (evil laugh) i just watched it, fuck me!
  535. #535
    Quote:
    Originally Posted by jpsaxo View Post
    hehehehehehe (evil laugh) i just watched it, fuck me!
    now you have some enthusiasm get ordering those boost bits lol
  536. #536
    IF (big if) i get back out to oz and start earning good cash again im pretty sure im going to stay NA, bite the bullet and go for 200+bhp with a full sandy build, should keep me up with near enough everything on nearly all the UK tracks
  537. #537
    you dont need to be spending crazy dosh to get decent grunt out of it.

    Youve got the pistons, just go for a wilder cam and remap init.

    200BHP NA is good but wont keep up with alot if you go on some of the days I have people organising. They have GT3 RS's and CGTs and know how to use them, which is why im not booking up sillystone with them haha
  538. #538
    Quote:
    Originally Posted by jpsaxo View Post
    IF (big if) i get back out to oz and start earning good cash again im pretty sure im going to stay NA, bite the bullet and go for 200+bhp with a full sandy build, should keep me up with near enough everything on nearly all the UK tracks
    sounds good mate, hope it gets done

    if and when it happens we'll have to get some trackdays booked up together and show people what these tin cans are made of
  539. #539
    Haha, missed the sighting laps, never been round before and not trying to hold anyone up, lol.

    Engine plans are sweet.
  540. #540
    Quote:
    Originally Posted by Ryan View Post
    you dont need to be spending crazy dosh to get decent grunt out of it.

    Youve got the pistons, just go for a wilder cam and remap init.

    200BHP NA is good but wont keep up with alot if you go on some of the days I have people organising. They have GT3 RS's and CGTs and know how to use them, which is why im not booking up sillystone with them haha
    Silverstone is definitely a high power circuit, but tbh if i can get 200+bhp, that will give me 250bhp per ton, theres not that many cars knocking around with that sort of power on your normal run of the mill track day. So should be more than enough for my capabilities as a driver.

    Danny - sounds like a plan mate!

    Olly - haha, was a cracking day. Cant wait for Donnington!
  541. #541
    Quote:
    Originally Posted by jpsaxo View Post
    Silverstone is definitely a high power circuit, but tbh if i can get 200+bhp, that will give me 250bhp per ton, theres not that many cars knocking around with that sort of power on your normal run of the mill track day. So should be more than enough for my capabilities as a driver.
    BHP per tonne doesnt really matter too much when you are not doing low speed corners. A 3 tonne car with 600bhp will probably have sooo much more torque to just piss on us with ease on every circuit where the corners flow at high speed.

    Cadwells tight though, perfect for hatches.
  542. #542
    Quote:
    Originally Posted by Ryan View Post
    BHP per tonne doesnt really matter too much when you are not doing low speed corners. A 3 tonne car with 600bhp will probably have sooo much more torque to just piss on us with ease on every circuit where the corners flow at high speed.

    Cadwells tight though, perfect for hatches.
    Not necessarily as its all relevent to weight again, if my car has 150lb ft of torque for example, but only weights 825kgs, that means something that weights 2 ton will need over 350lb ft of torque to have the equivalent torque, if that makes sense. Plus especially around tight circuits our little hatches can get on the power so much earlier in the corner it wont matter anyway.

    Tbh theres only 3 or 4 high speed circuits in the UK, where as tight circuits your looking at 20-30 easily
  543. #543
    josh have you weighed your car lately then?
  544. #544
    No Tom, but with sound deadening removed behind the dash, carbon boot and bonnet on id imagine 825 should be easily achiveable
    1 user thanked this post:
  545. #545
    yeah i would have thought so too mate in all honesty so ave you got the boot and bonet on then now?
  546. #546
    No bonnet im trying to sort something as no one makes them now. Boot i have but its not road legal, needs some lighting for the number plate so i will be modifying that after easter prob and get that fitted.

    Dash will be coming out at easter for spraying the interior if the weathers good
  547. #547
    New camera to capture footage on my next track day...

  548. #548
    i have one of those, instructions were all but in english

    good quality for the price though
  549. #549
    Charge = USB
    Start video = button 1
    Stop button = button 2

    Not that hard chris lol

    Awesome quality though from the videos @ cadwell. Ill try it out at Donnington on the 23rd May
    1 user thanked this post:
  550. #550
    then you have to hold one of them to switch between video and pictures etc etc

    i blu tacced mine on the dash, above the dials stayed there too, even the wing mirror when i went for a short blip at 60/70
  551. #551
    Yeah I've been told that's the best way. Will see what happens
  552. #552
    Strippage from today....

    Started like this





    Half way through







    Finished like this for today



    And popped my new tax disk holder on as well

  553. #553
    Please tell me the carpet is being re-fitted...............
  554. #554
    It is being refitted James. Only came out to remove sound deadening, tar and paint the interior. Then going back in, just going to cut the flap off at the back so it looks tidier
  555. #555
    get some apc through a foaming lance and jet wash that mo fo carpet josh!!!!
  556. #556
    Love it mate. Im trying to catch you up with my mango build.Haha will take me time Hopefully have two mango s's on track
  557. #557
    Quote:
    Originally Posted by jpsaxo View Post
    It is being refitted James. Only came out to remove sound deadening, tar and paint the interior. Then going back in, just going to cut the flap off at the back so it looks tidier
    Very good news.....im happy again now.
  558. #558
    Quote:
    Originally Posted by unreal106 View Post
    get some apc through a foaming lance and jet wash that mo fo carpet josh!!!!
    Not round lauras anytime soon so I can borrow yours are you? Chances are carpet won't be going back in for another week or so!

    Quote:
    Originally Posted by mangojace View Post
    Love it mate. Im trying to catch you up with my mango build.Haha will take me time Hopefully have two mango s's on track
    Haha good luck with that mate, 2 mangos would be epic

    Quote:
    Originally Posted by J222JRA View Post
    Very good news.....im happy again now.
    Lol James, I thought you would know me better than that to think I might take the carpet out!
  559. #559
    Love the progress. Always been an inspiration!
  560. #560
    Quote:
    Originally Posted by MR_N View Post
    Love the progress. Always been an inspiration!
    Cheers dude, I'm getting there...

  561. #561
    see i would do this....but i would be fucked getting all those wires back in the right places...
  562. #562
    Quote:
    Originally Posted by jayyoung View Post
    see i would do this....but i would be fucked getting all those wires back in the right places...
    Take plenty of pictures before you start
  563. #563
    Really like the cage in this. Decided on the future plans engine wise?
  564. #564
    Paint it and leave it out the carpet has a good amount of weight!!!
  565. #565
    Quote:
    Originally Posted by AndySAXO View Post
    Paint it and leave it out the carpet has a good amount of weight!!!
    He has plenty of power to make up for it.

    kEEP THE CARPET. lol
  566. #566
    Carpet is definitely staying Its not like id notice the 3kg id save by leaving the carpet out anyway! May replace it with lightweight carpet some point in the future though
  567. #567
    Quote:
    Originally Posted by jsdvtr View Post
    Really like the cage in this. Decided on the future plans engine wise?
    Depends how things go with my visa and how things go work wise once im back out in oz tbh (if i get the visa). Either full rebuild with over 200+ bhp NA, or lob a new sandy head with 734 cams in onto my bottom end and aim for 190/195bhp NA
  568. #568
    Quote:
    Originally Posted by jpsaxo View Post
    Depends how things go with my visa and how things go work wise once im back out in oz tbh (if i get the visa). Either full rebuild with over 200+ bhp NA, or lob a new sandy head with 734 cams in onto my bottom end and aim for 190/195bhp NA
    Sounds good
  569. #569
    I am up there on sunday mate so i can pop it over then if you like then I will need it back the same do so maybe do it sunday morning and leave to dry?
  570. #570
    get that top lot of sound deadening out
    remember if you do need a hand refitting im always here
  571. #571
    Tom - mrs gets here from Fiji on Sunday morning so not a good day really mate, could you leave it with me until your next round lauras and pick it up then?
  572. #572
    I can bring it next Thursday evening and get it back on Sunday ?
  573. #573
    mango mango man who wants be a tanned mango man
  574. #574
    Quote:
    Originally Posted by Sophia_Bush View Post
    mango mango man who wants be a tanned mango man
    Lol, I'm not joking, I've just come inside 11:30pm, from finishing working on the car!

    Perfect Tom, gives me a perfect excuse to take my time at spraying the interior and cutting the dash etc and any other bits and bobs I can do before fitting the carpet drop me a message on weds to remind me
  575. #575
    looks sweet mate, having a bash at the sraying your self then? what spray gun have you got? also a little thing might be worth as your props doing it on the drive? add some rocket to the clear coat speeds up dry time
  576. #576
    Quote:
    Originally Posted by mark1311 View Post
    looks sweet mate, having a bash at the sraying your self then? what spray gun have you got? also a little thing might be worth as your props doing it on the drive? add some rocket to the clear coat speeds up dry time
    Okie dokie cheers for the tip mate, should dry pretty quick as it's going to be mid 20's here tomorrow

    Car is pretty much ready for spraying tomorrow...





    And all sanded down as well...

  577. #577
    well more the touch dry time, so even with it been 20c.. and tbh minimum u shud spray in is 23c and then bake it at 65c... its pretty chill as far as painting go's lol. get some pics up once its done though.... one other thing might help you, if u have an old car rad fan stick it on a battery charger and place it near the car and shud suck all the misty shit away stop u choking.
  578. #578
    Just noticed youve got the same cage as me!! i also want to have the rear 'X' bars as they dont come with the cage, where did you get the steel and does it have to be the same chromology stuff as the cage?????? cheers
  579. #579
    Quote:
    Originally Posted by miamibluebaby View Post
    Just noticed youve got the same cage as me!! i also want to have the rear 'X' bars as they dont come with the cage, where did you get the steel and does it have to be the same chromology stuff as the cage?????? cheers
    Yeah the additions are all in chromoly as well mate. The guy who did my cage (Matt Newton) got it for me

    Latest pics, taken me all day to mask off the cage, roof, doors, windows and front of the car, what a bitch!







  580. #580
    masking paper, 18inch roll 6quid or 36inch roll 12quid

    looks sweet though mate, when he did the welding for u, did he tig or mig weld it? looks mig?
    1 user thanked this post:
  581. #581
    Fack!! effort an a half there!! will look good though worth the effort now!!
  582. #582
    Quote:
    Originally Posted by mark1311 View Post
    masking paper, 18inch roll 6quid or 36inch roll 12quid

    looks sweet though mate, when he did the welding for u, did he tig or mig weld it? looks mig?
    News paper if free, as is all the tape from work lol

    Not sure on what he used, he does it for a living so he's pretty good!

    Ready for spraying tomorrow afternoon now
  583. #583
    Quote:
    Originally Posted by miamibluebaby View Post
    Fack!! effort an a half there!! will look good though worth the effort now!!
    Thanks buddy, it's taken me about 5 days and 50hours of work to get to this stage, about 15 of those were removing the bloody rear seat brackets!
  584. #584
    Quote:
    Originally Posted by jpsaxo View Post
    Thanks buddy, it's taken me about 5 days and 50hours of work to get to this stage, about 15 of those were removing the bloody rear seat brackets!
    i need to crack on and remove mine, is it just a case of drilling the spot welds??

    got some nice carbon covers once there out
  585. #585
    Quote:
    Originally Posted by miamibluebaby View Post
    i need to crack on and remove mine, is it just a case of drilling the spot welds??

    got some nice carbon covers once there out
    Yeah you can do it that way but I'm a fussy bugger, so drilled most of it then carefully grinded the rest off. Then once the brackets were off filled in the holes with a touch of weld and flatted it off, its not the neatest job I've ever done but it's certainly much better than having holes everywhere
  586. #586
    Bet that took a while to get ready for paint lol

    Might have missed it somewhere in the thread but what colour is the cage going to be?
  587. #587
    Get it painted whilst the weather is good......
  588. #588








  589. #589
    Quote:
    Originally Posted by jpsaxo View Post








    Thats a really nice job there josh, when can i book mine in?
  590. #590
    Wow, that looks great!
  591. #591
    Looks good man, shame the carpet going back in!!!
  592. #592
    looks sweet mate cage gona be black?

    p.s i wont your both
  593. #593
    wow nice one josh what colour is the cage going to be?
  594. #594
    nice mate nice engine bay
  595. #595
    We did our best for a "on-the-front-drive" jobbie lads, there's a couple of runs and a couple of bits where it's reacted but it's the best we could have done so I'm happy with it

    Mark - yeah swap you for your set up mate haha

    Tufty - no chance am I doing another one, you wouldn't believe the amount of hours of prep work that have gone into this lol

    Mark & Tom - yeah cage is going gloss black, I'm thinking once my new dash is cut I'll send it to get flocked, what do you reckon? As at cadwell I was getting some glare off the dash!
  596. #596
    Quote:
    Originally Posted by jpsaxo View Post
    We did our best for a "on-the-front-drive" jobbie lads, there's a couple of runs and a couple of bits where it's reacted but it's the best we could have done so I'm happy with it

    Mark - yeah swap you for your set up mate haha

    Tufty - no chance am I doing another one, you wouldn't believe the amount of hours of prep work that have gone into this lol

    Mark & Tom - yeah cage is going gloss black, I'm thinking once my new dash is cut I'll send it to get flocked, what do you reckon? As at cadwell I was getting some glare off the dash!
    haha, very true, preparation is mad! If you are getting glare then i really would get the dash flocked, not overly priced and will be a good addition!
  597. #597
    yer the prep works a pain in arse, insides especiali as its not straight or mooth anywhere, da's good with a form pad to push in abit more, also mini 3" da's are good also the foam backed sand papers good. looks good though mate
  598. #598
    awsom josh,so makes me wanna do mine again now lol

    grate to see another job done right

    people dont seem o realise how long it all takes - i think if we actually knew how much time and money "moddifying" would take we would not do it,but hay ive met some awsom mates and lots of fun and experience comes with it all imo

    super job
  599. #599
    top job there boss! looks ace! as said...shame the carpet is going back in....
  600. #600
    Yer dig spraying fun I just done my engine bay.. Plus to fact I can't stand waiting to it to dry!

    Is it cone to Fcs? I can't remember if you said you was or not?
  601. #601
    Looks sooooo much better in person aswell..... Mango man, mango man does whatever a mango man does lol
    Awesome bro
  602. #602
    Quote:
    Originally Posted by Tufty View Post
    haha, very true, preparation is mad! If you are getting glare then i really would get the dash flocked, not overly priced and will be a good addition!
    Yeah it was mad prep, the masking for the cage spraying has been near enough as bad lol!

    Quote:
    Originally Posted by mark1311 View Post
    yer the prep works a pain in arse, insides especiali as its not straight or mooth anywhere, da's good with a form pad to push in abit more, also mini 3" da's are good also the foam backed sand papers good. looks good though mate
    You can tell me that again, I can see why body shops charge so much now!

    Quote:
    Originally Posted by crisppug View Post
    awsom josh,so makes me wanna do mine again now lol

    grate to see another job done right

    people dont seem o realise how long it all takes - i think if we actually knew how much time and money "moddifying" would take we would not do it,but hay ive met some awsom mates and lots of fun and experience comes with it all imo

    super job
    cheers Chris, it's so true mate, but like you say... Made so many good friends through doing it, and keeps us off the streets as they say lol. Get well soon bud

    Quote:
    Originally Posted by jayyoung View Post
    top job there boss! looks ace! as said...shame the carpet is going back in....
    Cheers buddy, not a shame, just means I'll not get cold feet or wreck my new paintwork at the front

    Quote:
    Originally Posted by AndySAXO View Post
    Yer dig spraying fun I just done my engine bay.. Plus to fact I can't stand waiting to it to dry!

    Is it cone to Fcs? I can't remember if you said you was or not?
    Yeah will be coming fcs mate
  603. #603
    Impressed.....looks good, keep it up!!
  604. #604
    More masking for spraying the cage tomorrow...



  605. #605
    Sweeeeet mate cant wait to see the results
  606. #606
    looks good mate. using base and clear or 2k on the cage?
  607. #607
    Cool Colin, hopefully see you on sat

    Mark - nah gonna carefully rattle can the cage, see how it comes out, mainly because of all the tight angles etc it's basically impossible to do with the spray gun, well the equipment we have anyway
  608. #608
    looking good mate!!

    defo be ready for the weekend yea??
  609. #609
    cages are a pain in arse to spray tbh, if its a weld in i tend to jus do it all the same colour or, do cage 1st then rub down the over spray mask the cage up then spray rest, should look sweet anyways mate
  610. #610
    Sprayed the cage this morn as it's nice and sunny, looks awesome!!!!

    Lea - hopefully mate, if weathers good tomorrow and Friday then I'll easily get it done

    So plan now:-

    Remove all masking tonight
    Fit loom & carpet tomorrow morning
    Start cutting up the new dash to fit around the cage & fit that tomorrow
    Fit all little bits and bobs, harnesses, seats etc on Friday
  611. #611


  612. #612
    That looks hot! Nice work buddy. The spray tent did make me giggle, reminds me of the days you did the bay the same way.
  613. #613
    Looks sweet josh!
  614. #614
    SWEEEEEEEEEEEEET looks really good nice one josh top job did you do that bit with s spray gun also?
  615. #615
    that looks awesome now Josh top work mate!!!
  616. #616
    Do really like this car. Cage looks awesome
  617. #617
    rather nice there sir
  618. #618
    Making some great progress on the interior mate, masking and prep is such a ball ache but the results are great. Will look forward to having a nosey round it again soon
  619. #619
    Thanks for all the comments lads,

    Tom - nah cage was rattle canned, interior was sprayed using the gun, oh and the 106 was looking good tonight

    Mr_n - lol! That was a home made jobbie all those years back, this is a proper gazebo lol

    Willsy - yeah will be good to catch up mate, it's been too long! I'll let you know next time were down the pub
  620. #620
    Mango's are full of WIN Yours is just the best though
  621. #621
    Quote:
    Originally Posted by mangojace View Post
    Mango's are full of WIN Yours is just the best though
    Ah I dunno mate I'm sure there is some better mangos out there somewhere, but yes I do agree mangos are full of win
    1 user thanked this post:
  622. #622
    Few nearly complete pictures...





    And a couple of pics from Bolton Abbey meet





    Oh and a trophy

  623. #623
    Looking good!

    You need some inner rear quarter panel covers though.
    Some carbon ones will do nicely
  624. #624
    well done with the trophy! well deserved
  625. #625
    looks lovely
  626. #626
    looks really good mate, love how u just manage to have one of your other trophys just to the side.... do you eva go to these events and not win everything
  627. #627
    saw this at bolton abbey it is very nice and sounds awesome
  628. #628
    Quote:
    Originally Posted by Drago View Post
    Looking good!

    You need some inner rear quarter panel covers though.
    Some carbon ones will do nicely
    Thought about getting some of those but tbh it's just another thing that vibrates so will annoy me eventually

    Quote:
    Originally Posted by Sophia_Bush View Post
    looks lovely
    Cheers Gav

    Quote:
    Originally Posted by Nick_j_r View Post
    well done with the trophy! well deserved
    Thanks nick, means alot

    Quote:
    Originally Posted by mark1311 View Post
    looks really good mate, love how u just manage to have one of your other trophys just to the side.... do you eva go to these events and not win everything
    Haha I put it next to my other trophy mark

    Quote:
    Originally Posted by dannybluevtr View Post
    saw this at bolton abbey it is very nice and sounds awesome
    thanks buddy, which one was yours?
  629. #629
    as said the weekend josh, car looking VERY VERY neat.

    cant wait to get some trackdays in with you asap.
  630. #630
    very mich deserved trophy! love this car!
    1 user thanked this post:
  631. #631
    Quote:
    Originally Posted by dannygti View Post
    as said the weekend josh, car looking VERY VERY neat.

    cant wait to get some trackdays in with you asap.
    Thanks buddy, means ALOT coming from you

    Will be awesome taking down much "bigger" cars on some track days, my next one is at Donnington 23rd may with lea, Matt & Olly. After that I'll prob do the 3 hour open pit @ fcs & then ring. After that I'm not sure what I'll be doing but I'll let you know if and when I decide to do another day mate
  632. #632
    Just make sure the 8v stock hatch saxo's don't overtake you!
    That WOULD be embarrassing!
  633. #633
    dude i love your car, its just perfect lol
    1 user thanked this post:
  634. #634
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Just make sure the 8v stock hatch saxo's don't overtake you!
    That WOULD be embarrassing!
    Haha very true, had fun embarasing a couple of clio 200's and a brand new corsa vxr on the way home from the meet lol!

    Quote:
    Originally Posted by twist View Post
    dude i love your car, its just perfect lol
    Thanks buddy, where are you in Leicester?
  635. #635
    Reason i say that is i was embarrassed for most of the day at Brands Hatch till the last hour or so once i'd got the hang of it! Actually they were still faster than me then! I'll blame it on the fact they have a roll cage

    Them corsa vxr's are a load of wank tbh. The clio's are brilliant though but either the drivers don't want to crash them or they can't drive them as everyone i've come across has suffered

    How is your spare wheel held in btw?
  636. #636
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Reason i say that is i was embarrassed for most of the day at Brands Hatch till the last hour or so once i'd got the hang of it! Actually they were still faster than me then! I'll blame it on the fact they have a roll cage

    Them corsa vxr's are a load of wank tbh. The clio's are brilliant though but either the drivers don't want to crash them or they can't drive them as everyone i've come across has suffered

    How is your spare wheel held in btw?
    Yeah the clio 200's are good, I prefer the look of the 197's though tbh!

    It's a 3 point trs spare wheel harness mate
  637. #637
    I know what you mean. The front end on the 200 isn't as nice but the gloss diffusers look better than the 197's matte one's.

    I will own an RS clio of some variety one day. Test drove a 200 and loved it!

    Where does the strap attach to?
  638. #638
    car looked the bussiness at the meet mate cant get over the roof man love it and like danny said it sounded mean as when you came in, have you got a btb system on it? and cheers for showing me how the kms unit worked mate gives me a better idea of where it should be at when i put the engine back in
  639. #639
    Quote:
    Originally Posted by jpsaxo View Post
    Haha very true, had fun embarasing a couple of clio 200's and a brand new corsa vxr on the way home from the meet lol!



    Thanks buddy, where are you in Leicester?
    place called birstall if you've heard of it?
  640. #640
    Quote:
    Originally Posted by hard_corejoeboy View Post
    I know what you mean. The front end on the 200 isn't as nice but the gloss diffusers look better than the 197's matte one's.

    I will own an RS clio of some variety one day. Test drove a 200 and loved it!

    Where does the strap attach to?
    It attaches to two harness type buckets and I've clipped that into 2 eye bolts, pm me and I'll take a picture for you mate

    Quote:
    Originally Posted by rorz_vts View Post
    car looked the bussiness at the meet mate cant get over the roof man love it and like danny said it sounded mean as when you came in, have you got a btb system on it? and cheers for showing me how the kms unit worked mate gives me a better idea of where it should be at when i put the engine back in
    Yeah it's a BTB full system including BTB 4-1 manifold! Basically the kms (if mapped correctly) should have a target value of 14.7 for the wideband, therefore when your driving along and keep it on the same load you will see the wideband adjusting the fueling towards that 14.7 target, then after you've driven it a few hundred miles connect the kms up to the laptop, download the wideband "corrections" onto the map and so on and so on. In theory it should keep the map as close to the ideal fueling as possible.

    Quote:
    Originally Posted by twist View Post
    place called birstall if you've heard of it?
    Yeah I've heard of that mate, I'm over towards Market bosworth mate
  641. #641
    Quote:
    Originally Posted by jpsaxo View Post
    Yeah I've heard of that mate, I'm over towards Market bosworth mate
    ah right cool, i go there now and again, can't say ive spotted you yet though
  642. #642
    Quote:
    Originally Posted by twist View Post
    ah right cool, i go there now and again, can't say ive spotted you yet though
    Sorry mate only just seen this, you wont have seen it anyway as i dont drive it all the time,just to the odd track day and on a nice sat/sunday

    You going to fcs?
  643. #643
    oh and I really like this picture taken on the way to the Bolton abbey meet

  644. #644
    Quote:
    Originally Posted by jpsaxo View Post
    Sorry mate only just seen this, you wont have seen it anyway as i dont drive it all the time,just to the odd track day and on a nice sat/sunday

    You going to fcs?
    i am indeed i received my tickets the other day as can be seen in my thread lol
  645. #645
    that pic is shexai
  646. #646
    Quick update:

    Went to Donnington park for another track day on Monday

    Few pics curtesy of Alex











    Also before Donny I changed my manifold for a stainless steel piper which had a couple of cracks and dents but Lea is on the case sorting it for me - big thanks mate!

    Crack in the weld under florescent paint...



    And he got some of his work mates (who weld to aerospace spec) to sort it...





    Also cut my dash fans so they fit due to the cage running close behind them...





    That's it for now... More to come before fcs!
  647. #647
    Looking good dude, how did it go at donny? Car hold up well?
  648. #648
    Looking good dude, how did it go at donny? Car hold up well?
  649. #649
    Josh ill go through and find think i got a video on my phone too off the pit wall

    And was gunna pop the link up but guess you saw it haha
  650. #650
    And on another note it may be worth getting the vtr alternator brackets with the piper manifold so it doesnt melt it
  651. #651
    Quote:
    Originally Posted by AndySAXO View Post
    Looking good dude, how did it go at donny? Car hold up well?
    Really well mate, was quicker than the majority of stuff over the whole lap, even though some didn't intend on making it easy at letting me past lol!

    Couple of the guys in the porsches said they were watching me and that my car looked quick and really well balanced which was good to hear

    Things got a bit hairy on well worn r888's in the wet in the afternoon, all good fun though
  652. #652
    Quote:
    Originally Posted by AlexB View Post
    And on another note it may be worth getting the vtr alternator brackets with the piper manifold so it doesnt melt it
    It's the same as the BTB and that was fine buddy and yeah definitely put up that video mate, hope you enjoyed your passenger ride, I couldn't hear half the stuff you were saying whilst in the car lol
  653. #653
    super mango man
  654. #654
    Get ready to be detailed ho!
    1 user thanked this post:
  655. #655
    Quote:
    Originally Posted by unreal106 View Post
    Get ready to be detailed ho!


  656. #656
    Looking good

    Just over 4 weeks to go before another thrashing
  657. #657
    Berg my sig shows exactly haha

    And josh its quiet compared to mine
  658. #658
    you whore un cleaned car FTW!!!
  659. #659
    Quote:
    Originally Posted by Berg View Post
    Looking good

    Just over 4 weeks to go before another thrashing
    Nah mate got a 3hour open pit @ rockingham fcs in a week, then the ring

    Andy - clean car ftw!

    Alex - certainly is!
  660. #660
    Few pic's after Tom came and whored it up for fcs













    More to come over the next week as its half term so got the week off
  661. #661
    GLAD you enjoyed the detail mate car looks awesome now mate really complete can not wait for some rock our socks off now
  662. #662
    that looks fucking awesome mate
  663. #663
    Looks immense Josh best mango by far
  664. #664
    Looks mint Josh!
  665. #665
    Swwwweeettt mango and carbon yum
  666. #666
    said it once and ill say it again this cars awesome especially with a good clean
  667. #667
    That interior shot does rock!!!

    Enjoying the week off?
  668. #668
    That does look proper tidy Josh I will say - veeeeeeery nice! My only criticism would be that you should buy some proper roll cage padding and fix it on using cable ties as it looks a lot neater thatn tape, otherwise perfect!
  669. #669
    As above interior looks ace, defo my favourite bit.
  670. #670
    Thanks for all the comments lads!

    Lewis - it is proper cage padding, just the slim version as the A pillars, the bar that goes across the top of the window screen and the bar that goes across the roof on the B pillar loop are all very close to the bodywork so the thicker stuff wouldn't fit. Also I disagree about zip ties looking better, but everyone has there own opinions and that's cool mate I'm always happy to hear other peoples opinions on how to improve it

    Yeah Olly weeks off are always good, especially before fcs. Couple more pics...

    My BTB manifold had seen better days so I replaced it with a stainless 4-1 piper, Lea kindly welded a crack on it (pics on last page), dad then wrapped it for me and sprayed it with black high temp paint as that worked well on sealing the BTB





    Also painted my cam covers in 2 pack mango

  671. #671
    agree with you josh, tape looks better than cable ties... you dont have that bulky thing on there then..and you dont have to wrap it too tight.

    looking spanky anyway
  672. #672
    Quote:
    Originally Posted by dannygti View Post
    agree with you josh, tape looks better than cable ties... you dont have that bulky thing on there then..and you dont have to wrap it too tight.

    looking spanky anyway
    Yeah, I don't know why, I just think cable ties look abit temporary that's all!

    It's near enough back together for its appearance on the PFC stand @ fcs



  673. #673
    This is absolutely awesome mate
  674. #674
    Well the cars all ready for fcs

    Although after a quick run out I think the clutch is going.... I'll still do the 3 hour session although I wouldn't be suprised if it breaks while out on track and just get it towed home lol
  675. #675
    Brave man! Just like I would do!
  676. #676
    Quote:
    Originally Posted by kevin_172 View Post
    Brave man! Just like I would do!
    Of course mate
  677. #677
    Quote:
    Originally Posted by jpsaxo View Post
    Yeah, I don't know why, I just think cable ties look abit temporary that's all!

    It's near enough back together for its appearance on the PFC stand @ fcs



    [/IMG]
    sweet you use gas mark 2 or 3 to bake them at? personali use slow cook
  678. #678
    Must be the time of year! Alexb's, yours and now mine's on its way...

    Damn valeo's are krap!
  679. #679
    It died this morning hence not being @ fcs, was really looking forward to it as well, convoy & being on the PFC stand would have been good, at least I still got to abuse sam's xsi on track for a few hours, was funny killing a few clio cups and keeping up with a couple of megane R26's in a 1.4 lol

    Quote:
    Originally Posted by hard_corejoeboy View Post
    Must be the time of year! Alexb's, yours and now mine's on its way...

    Damn valeo's are krap!
    I know mate it's annoying, to be far mine has done over 10 track days & 4 ring trips and lasted 5 years so i can't really complain
  680. #680
    Seeing as my car didn't make it today I guess I can put these pics up...

    Mmmmm carbon





  681. #681
    thats ridiculous.....ly awesome! fucking sweet that mate! Have you got a target weight in mind?
    1 user thanked this post:
  682. #682
    Quote:
    Originally Posted by jayyoung View Post
    thats ridiculous.....ly awesome! fucking sweet that mate! Have you got a target weight in mind?
    Anything under 800kg would be nice, as with 200bhp that would give me 250bhp per ton

    Need to get a bonnet done somewhere next
  683. #683
    I think with all that carbon you may have to wrap the bumpstrips as the black looks a lil out of place now.
  684. #684
    Quote:
    Originally Posted by jpsaxo View Post
    Anything under 800kg would be nice, as with 200bhp that would give me 250bhp per ton

    Need to get a bonnet done somewhere next
    That would be nice!!!!!!!

    When you say get it done somewhere, does that mean you didn't just buy the boot? Did you get a mould n stuff done of it?!
  685. #685
    I was gutted you didn't make it today, really looking forward to seeing it!!! What colour and shape xsi were you driving round the track?
  686. #686
    Quote:
    Originally Posted by Simon0014 View Post
    I was gutted you didn't make it today, really looking forward to seeing it!!! What colour and shape xsi were you driving round the track?
    It was the s1 blue one with the black roof with black wheels, I only drove it in the morning (until the open pit finished @ 1:15) and according to form it was on 3 wheels through the first chicane every time haha!

    I was gutted as well mate, whats even more annoying is its the first time ive been in the UK in june for 3 years, and it could be 2013 until im next in the UK for fcs

    Jay - haha, nah I got the boot from bic @ streamline carbon, but no where makes the mark 1 saxo bonnet in CF so need to find somewhere or sort a group buy to make it worthwile to make the mould!

    Joe - I know what you mean mate lol
  687. #687
    and drive it you did josh fuck me that car felt so planted and quick! that R26 wasnt getting away!
  688. #688
    Quote:
    Originally Posted by jpsaxo View Post
    It was the s1 blue one with the black roof with black wheels, I only drove it in the morning (until the open pit finished @ 1:15) and according to form it was on 3 wheels through the first chicane every time haha!

    I was gutted as well mate, whats even more annoying is its the first time ive been in the UK in june for 3 years, and it could be 2013 until im next in the UK for fcs

    Jay - haha, nah I got the boot from bic @ streamline carbon, but no where makes the mark 1 saxo bonnet in CF so need to find somewhere or sort a group buy to make it worthwile to make the mould!

    Joe - I know what you mean mate lol
    yeah i did see you then, i was thinking damn that guy is giving it his all in the 106 haha. Would have been sweet to see the mango go round!!!

    Ahh man thats shit about the location thing. Hopefully you will be here next year and i'll have mine on the road by then At least try and blag the week off to come back haha
  689. #689
    Quote:
    Originally Posted by Simon0014 View Post
    yeah i did see you then, i was thinking damn that guy is giving it his all in the 106 haha. Would have been sweet to see the mango go round!!!

    Ahh man thats shit about the location thing. Hopefully you will be here next year and i'll have mine on the road by then At least try and blag the week off to come back haha
    haha i might have to, really enjoyed myself today tbh!

    Yeah mango would have gone well around there considering it has another 60bhp and a better suspension set up compared to my brother xsi, it still goes pretty well for a 1.4 though doesnt it

    Tom - Damn right, we were just clinging to it for a while then we started catching it i couldnt believe it haha
  690. #690
    josh i felt for you today i realy did,its crap when they break man

    on the other hand was amazed how the xsi 1.4 went round.....yes the 20 min i went out we passed like 2 clios and almost kept up with another.

    your driving is in pressive i need lessons kidda

    tom-cheers for my laps also i realy enjoyed it,shame about the bearing but like you say at least you could get home.

    cheers lads was a awsom day THANKYOU
  691. #691
    Quote:
    Originally Posted by crisppug View Post
    josh i felt for you today i realy did,its crap when they break man

    on the other hand was amazed how the xsi 1.4 went round.....yes the 20 min i went out we passed like 2 clios and almost kept up with another.

    your driving is in pressive i need lessons kidda

    tom-cheers for my laps also i realy enjoyed it,shame about the bearing but like you say at least you could get home.

    cheers lads was a awsom day THANKYOU
    Yeah it's annoying when they break down but at least it didn't happen in Germany mate. And I still got to rape sam's xsi round track for a few hours so I enjoyed it, and glad you enjoyed the passenger ride mate
  692. #692
    You guys are so lucky you and alexb. Somehow you've all managed to get your cars to the sort of level and power i've always wanted and its very annoying!

    I will own a saxo/106 variant that will pants down rape the big boys in the next 5 years!

    By that time you should all have your cars to about 1000bhp lol
  693. #693
    my car proved yesterday at FCS you dont need a powerful car to keep up and even pass the big boys..... anyone who passengered with me or josh will tell you driver abiltity is half the battle won.......

    i think a cammed VTS with good brakes and suspension with a good driver would be as quick if not quicker than anything i saw out there all day..... except for colin and deans turbo saxo's they were insane!!!
  694. #694
    sam now we are talking your car felt so strong yesterday!
  695. #695
    I vouch for sams comment (one above mine) everyone slates the 8v lumps but I didn't see many 16v's pull away yesterday unless bodied or cammed!

    driver ability is half the battle won for sure. if you can drive and have a bigger power car then fair play tbh!
  696. #696
    Hence my possible future play with a stock hatch spec saxo/106.

  697. #697
    pretty much what I based my suspension setup on haha! fucking flies
  698. #698
    What suspension as a general rule do they run? I know the regs but don't know the rough specs of their cars. PM me if you can mate as jp may get an ass on lol
  699. #699
    Chat away lads its cool....

    Agree with Sam, even though bigger powered stuff pulled away down the straights i pulled most of that back in the infield anyway

    And yeah, no point in having shit loads of power, if you cant make the most of it then your much better spending your money on driver tuition than on more and more shizzle for the car
    1 user thanked this post:
  700. #700
    its really frustraiting when you see an awesome car driven by a tit... you see a lot of it on trackdays (especially car shows). as sams car shows.
    even josh said at his last trackday hardly anything passed him.. imagine how quick these cars can be with a good driver and an awesome car lol.. hopefully josh can prove this even more so soon
  701. #701
    jp you slut! im thinking of swapping cars.. letting you work on the clio and when your done swaping back! FOC OFC! looks awsome as always and all that CF!! mmmmmm
  702. #702
    Quote:
    Originally Posted by dannygti View Post
    its really frustraiting when you see an awesome car driven by a tit... you see a lot of it on trackdays (especially car shows). as sams car shows.
    even josh said at his last trackday hardly anything passed him.. imagine how quick these cars can be with a good driver and an awesome car lol.. hopefully josh can prove this even more so soon
    Yup I totally agree with you Danny - great post mate! Hopefully I can prove it even more in the future just need some more power next

    kev - good to see you around bud and thanks for the nice comment...

    Quick update, would seem I started to destroy 3rd gear at cadwell which then got progressively worse at donny.... Ah well... It should be all good for a rebuild as Tom (unreal) is kindly donating a 3rd gear and I'll replace the non-sealed bearings as the amount of metal running around inside the box was crazy - no wonder it was slow engaging gears!



    Gearbox casing (luckily no damage to the diff)



    And 3rd gear you can see has been completely stripped(inner ring, closest to the camera is supposed to have gears like the outer, larger one)...

  703. #703
    Wowww thats some damage to the teeth on 3rd......quite an achievement that lol.

    Good to meet you on sunday Josh.
  704. #704
    Really wanted to see your car at Fcs, but have to wait til Germany now

    Shame about tom's car he would of shown a few lads up around there.
  705. #705
    Quote:
    Originally Posted by J222JRA View Post
    Wowww thats some damage to the teeth on 3rd......quite an achievement that lol.

    Good to meet you on sunday Josh.
    You know me, all or nothing haha. Good to meet you as well James, even if it was only brief lol

    Andy - you've already seen it when you collected your box while I was in Oz? Anyway was a shame, good to meet you in person anyway, ring is gonna be awesome
  706. #706
    Na it was always covered up mate lol
  707. #707
    Quote:
    Originally Posted by AndySAXO View Post
    Na it was always covered up mate lol
    Ah fair enough, you should have asked dad I'm sure he would have showed you mate

    More broken bits lol





  708. #708
    Quote:
    Originally Posted by jpsaxo View Post
    Ah fair enough, you should have asked dad I'm sure he would have showed you mate

    More broken bits lol





    I hated stripping the MA gearbox down, all be it i had help doing it, but it was a right pain! Cannot believe the mess inside that box though. chocolate boxes!
  709. #709
    Bit of bad news on the box Josh, but I guess its to be expected. How many miles has it covered since it was last put together?

    Progress is great as always. Are you still planing things for the engine? I remember hearing a few rumours..
  710. #710
    Love the attention to detail, definitely one of the best cars on this site. Need to have a proper look at it next time our paths cross.

    Box doesn't look too healthy, especially considering you had the crown wheel and pinion swapped fairly recently too? Damn things must be made of cheese.
  711. #711
    Quote:
    Originally Posted by Tufty View Post
    I hated stripping the MA gearbox down, all be it i had help doing it, but it was a right pain! Cannot believe the mess inside that box though. chocolate boxes!
    Yeah it's annoying but ah well, it prob broke due to me giving it a hammering round track so far this year lol

    Quote:
    Originally Posted by rushy_23 View Post
    Bit of bad news on the box Josh, but I guess its to be expected. How many miles has it covered since it was last put together?

    Progress is great as always. Are you still planing things for the engine? I remember hearing a few rumours..
    Only thing that was changed last time the box was open was the FD Rushy, box has covered about 30k in it's entire lifetime, And done about 8k since it's complete rebuild, when I say complete it even had a brand new gearset fitted and has extra strengthened parts on it as standard. In all the boxes we've referbed we've never seen a box like mine with all the extras lol

    Quote:
    Originally Posted by LeeumH View Post
    Love the attention to detail, definitely one of the best cars on this site. Need to have a proper look at it next time our paths cross.

    Box doesn't look too healthy, especially considering you had the crown wheel and pinion swapped fairly recently too? Damn things must be made of cheese.
    As I said to Rushy (above) the only thing that was changed last time the box was apart from the FD, so all the other parts of the box have done 4 ring trips and approx 15+ track days so I'm suprised it's lasted this long tbh.

    The great thing is the synceos and all the parts that "normally" wear are in great condition, but obviously at cadwell or Donnington I've rammed it in 3rd, broke or cracked a tooth and then it just gets worse and worse from then onwards, that tooths broke up making the oil dirty not allowing the syncros to do there job properly meaning it's slow into gear which then made me crunch it a few more times trying to get it in gear before a corner which has broken a few more teeth off 3rd making the box even slower into gear etc etc

    Thanks for the comments btw lads
  712. #712
    Epic dude, didn't klnow you'd gone for a carbon roof and lid! sweeeeeeeeet.

    PS: Standard rear lights are your friend!
  713. #713
    Fair play JP, you do get your fair share out of them in that beast!
  714. #714
    Quote:
    Originally Posted by Lewisimo View Post
    Epic dude, didn't klnow you'd gone for a carbon roof and lid! sweeeeeeeeet.

    PS: Standard rear lights are your friend!
    Lewis - you weren't looking very hard were you mate, I've had the roof over a year now lol

    Totally agree with you on the rear lights as well mate, but mark 1 or mark 2?

    Quote:
    Originally Posted by Tufty View Post
    Fair play JP, you do get your fair share out of them in that beast!
    Well with any luck I'll be back in Oz from September so I thought I'd make the most of my time in the uk by abusing some tracks
  715. #715
    jp has some trick gears yo! you won't break 3rd again!
  716. #716
    Quote:
    Originally Posted by unreal106 View Post
    jp has some trick gears yo! you won't break 3rd again!
    Haha damn right Tom (cheers again mate!), I'll sure try and break it though
  717. #717
    good stuff mate i will have a go at mine! trackday here we come! can't wait for the tb'd car the turbo car and mine to all be raping round track
  718. #718
    Quote:
    Originally Posted by unreal106 View Post
    good stuff mate i will have a go at mine! trackday here we come! can't wait for the tb'd car the turbo car and mine to all be raping round track
    Lol it sure will be fun, I'll watch you 2 come flying past down the straights lol
  719. #719
    All ready to go back together now...



    And valeo fiction plate, much much better than the LuK one I had on it before

  720. #720
    Looks like the box served its purpose. And now rebuilt and re-ready to go.

    Mk2 rears mate, will look more fresh.
  721. #721
    Cheers rush, I'll get on the case and see if I can get some before the ring next weekend!

    Quick pic... I'll get more detailed ones tonight...

  722. #722
    Streamline boot? Nice.
  723. #723
    Looking good josh.

    It better be seeing some awesome lap times in germany with all that carbon you've added!
  724. #724
    Quote:
    Originally Posted by rushy_23 View Post
    Streamline boot? Nice.
    Yup yup, saves 17kg's all in over the standard boot with glass, so quite a good weight saving there. Just need a bonnet now... But no one makes them!

    Quote:
    Originally Posted by Ashleyp View Post
    Looking good josh.

    It better be seeing some awesome lap times in germany with all that carbon you've added!
    I'd hope so, I've managed to get a few track days in before the ring trip this year so sub 9mins should be possible again this year
  725. #725
    josh have you spoke to ccf about a bonnet? i would think that they would be able to do it a mk1 bonnet skin isnt that complex and they could bond a carbon skin to a fibreglass frame and you have your bonnet then. just an idea man

    still tinted like a boss!
  726. #726
    sick sick sick car, love it!
  727. #727
    tanned mango man whats the news on real madrid? remind me must come up for pork pies and football again
  728. #728
    tints are for rude boys and pimps- just like josh!
  729. #729
    josh did you hear! my car made it to the ring, did 4 laps AND made it back again!

    car is looking frickin awsome man you will like my updates next year i think
  730. #730
    Looking good mate, please put standard rear lights on though
  731. #731
    Josh this car keeps getting better and better. Way back when you had the feature you were running gti leathers. What was the reason to go down the buckets/cage route then? Just to do more track days etc?
  732. #732
    Looks mint Josh!!. Time to get rid of the glass???, you could still have your tints
  733. #733
    cabon bootlid looks sweeeeeeeeet, shame its so hard to get a MK1 bonnet to match, would really finish it off
  734. #734
    Beginning bit of my username applies to this car!

    Awesome!
  735. #735
    I have left it in the capable hands of Josh to secure some orders and we will then get mk1 bonnets out into production, full pre preg carbon inside and out, around 3.5kg in weight

    Looking good Josh
  736. #736
    Quote:
    Originally Posted by webby View Post
    josh have you spoke to ccf about a bonnet? i would think that they would be able to do it a mk1 bonnet skin isnt that complex and they could bond a carbon skin to a fibreglass frame and you have your bonnet then. just an idea man

    still tinted like a boss!
    I have alread asked them about it, they can only do a badboy one which is gay tbh,

    Quote:
    Originally Posted by jayyoung View Post
    sick sick sick car, love it!
    Cheers mate

    Quote:
    Originally Posted by Sophia_Bush View Post
    tanned mango man whats the news on real madrid? remind me must come up for pork pies and football again
    Not tanned much now mate haha! General sale early July for real Madrid, I'll get you a ticket if you want? Pork pies haha!!!

    Quote:
    Originally Posted by unreal106 View Post
    tints are for rude boys and pimps- just like josh!
    Hahaha damn right mate, tints are pimp and stealthiness

    Quote:
    Originally Posted by kevin_172 View Post
    josh did you hear! my car made it to the ring, did 4 laps AND made it back again!

    car is looking frickin awsome man you will like my updates next year i think
    It made it? Bloody hell kev! What will the updates??

    Quote:
    Originally Posted by jonesyFX View Post
    Looking good mate, please put standard rear lights on though
    That's the plan mate, Mark 1 or Mark 2 though is the question??

    Quote:
    Originally Posted by MR_N View Post
    Josh this car keeps getting better and better. Way back when you had the feature you were running gti leathers. What was the reason to go down the buckets/cage route then? Just to do more track days etc?
    Thanks mate, if you read the old PFC feature I said that I wanted to go down the track route back then because I enjoyed track days so much, so I guess Ive pretty much achieved that now

    Quote:
    Originally Posted by xsi16v View Post
    Looks mint Josh!!. Time to get rid of the glass???, you could still have your tints
    It's tinted poly carb in the boot already mate

    Quote:
    Originally Posted by twist View Post
    cabon bootlid looks sweeeeeeeeet, shame its so hard to get a MK1 bonnet to match, would really finish it off
    I know tell me about it, if you read bic's post below we only need 5 orders to make it happen so hopefully have one soon

    Quote:
    Originally Posted by hard_corejoeboy View Post
    Beginning bit of my username applies to this car!

    Awesome!
    Haha, damn right

    Quote:
    Originally Posted by Bicston View Post
    I have left it in the capable hands of Josh to secure some orders and we will then get mk1 bonnets out into production, full pre preg carbon inside and out, around 3.5kg in weight

    Looking good Josh
    Hopefully we will be able to make it happen Bic, a unique opportunity for Mark 1 Saxo owners to get a great quality bonnet!
  737. #737
    Slightly pale mango man let me know on price date, time etc and I'll come up
  738. #738
    30th July @ the walkers mate, tickets are £28 I think. Will be the second time in a year I've seen real play, last time was against LA galaxy in LA lol!
  739. #739
    did you get it weighed today mate?
  740. #740
    Quote:
    Originally Posted by dannygti View Post
    did you get it weighed today mate?
    Yeah I did mate, if people haven't seen the other thread my car currently weighs 821kg's with half a tank of fuel





    Also I have now near enough finished my ring trip prep...

    Clio rear number plate light



    Hole marked out to be cut



    And cut with wire routed in



    And fitted



  741. #741
    snazy josh very snazy looks spot on there!
  742. #742
    Quote:
    Originally Posted by unreal106 View Post
    snazy josh very snazy looks spot on there!
    Yeah im glad you think so, as shayal put it "that looks smart there"
  743. #743
    Looks factory fitted!
  744. #744
    bet she still told you to put the "trash" out!
  745. #745
    Quote:
    Originally Posted by LeeumH View Post
    Looks factory fitted!
    I agree, looks nice and standard there

    Tom - yeah haha! Well I got my passport back today so I'm all ready to go to the ring now
  746. #746
    Last pics before the ring trip...

    Stealth cam



    And mark 2 rear lights going on... (left is mark 2, right is smoked mark 1's)



    Were currently in ashford, about half an hour away from Dover. 8am ferry in the morning and we should be lapping on the ring by 4pm
  747. #747
    The MK2's suit the carbon a lot better than the smoked MK1's imo! Rear end looks mean man, love it!
  748. #748
    Josh i meant polycarb rears and door windows

    i also prefer the mk2's
  749. #749
    Just cruising!

  750. #750
    The beast!!! Lol
  751. #751
    and for you josh too

  752. #752
    Is the car back safely in the UK now Josh???
  753. #753
    Love those pictures lads, I'll upload the others that I've found in a proper update tonight

    James - no not back yet, takes 2/3 weeks to get it back

    In the mean time here's an 8:55 BTG lap from the mango... It's fair to say I was giving it the full beans all weekend!

  754. #754
    Quote:
    Originally Posted by jpsaxo View Post
    Love those pictures lads, I'll upload the others that I've found in a proper update tonight

    James - no not back yet, takes 2/3 weeks to get it back

    In the mean time here's an 8:55 BTG lap from the mango... It's fair to say I was giving it the full beans all weekend!

    YouTube - ‪Saxo Nurburgring 2011 8:55 BTG‬‏
    Awesome man! what a lap, would be nice to have a clear track for a few laps! Be pushing the 8 minutes without those interruptions surely!
    What`s the deal with the car anyway? Where is it now? and how do you get it home?
    Jason
  755. #755
    8:55! Fook josh thats good going!
  756. #756
    Quote:
    Originally Posted by Tufty View Post
    Awesome man! what a lap, would be nice to have a clear track for a few laps! Be pushing the 8 minutes without those interruptions surely!
    What`s the deal with the car anyway? Where is it now? and how do you get it home?
    Jason
    I reckon i could take another 10-15seconds maximum out of that time if i had a few clear laps in a row getting into a good rhythm. Apart from that though, with that power i dont think theres much more to come off the time. Next year ill aim for 8:30

    Quote:
    Originally Posted by MR_N View Post
    8:55! Fook josh thats good going!
    Yeah i think its fair to say, and everyone that came out with me will agree, that i was pushing the car very hard.... i always knew sub 9mins was achievable with that power so im really happy ive been able to do it, even with a bit of traffic. Ive got a couple of other videos with loads of traffic and some cheeky "round the outside of the corner" overtaking going on lol

    Heres the ring pictures i've found of my car so far...













    And my favourite

  757. #757
    yer all about next year mate
    2 users thanked this post: ,
  758. #758
    Quote:
    Originally Posted by AndySAXO View Post
    yer all about next year mate
    Damn right, as soon as summer is out the way and the other lads are back from there trip in early september ill start sorting the next trip, hopefully july again, but obviously the opening times dictate when the best weekend is to go

    Was impressed with your car as well mate, nice and tidy
  759. #759
    Hmm nurburg for me next year too ? Mango takes over nurburg Nice lines dude good driving!
  760. #760
    Quote:
    Originally Posted by jpsaxo View Post
    Damn right, as soon as summer is out the way and the other lads are back from there trip in early september ill start sorting the next trip, hopefully july again, but obviously the opening times dictate when the best weekend is to go

    Was impressed with your car as well mate, nice and tidy
    I'll be there next year, I'll make a 1.1 handle yet haha!
  761. #761
    Quote:
    Originally Posted by mangojace View Post
    Hmm nurburg for me next year too ? Mango takes over nurburg Nice lines dude good driving!
    Yes yes yes, 2 mango's is win dude

    Quote:
    Originally Posted by PJN View Post
    I'll be there next year, I'll make a 1.1 handle yet haha!
    haha go for it mate
  762. #762
    it's fair to say josh is mental he's a right crazy bastard!!

    I video'd a passenger lap but I'm not strong enough to hold my phone in sight Lols theres to many g's moving around and you can't see alot.

    that was a 9:21 with traffic and a slide behind a ring taxi I trimmed it on the iPhone.
  763. #763
    liking the cheeky overtake near the end

    never realised carousel was that much of angle!
  764. #764
    yer josh give me dates and info defo in
  765. #765
    also few inprovements
  766. #766
    Loved it when you took me out and you said "ill take it a bit easy as its my first lap" LOL

    I have to book a passenger seat for an 8:30 next year
  767. #767
    Quote:
    Originally Posted by LEE_VTR1 View Post
    it's fair to say josh is mental he's a right crazy bastard!!

    I video'd a passenger lap but I'm not strong enough to hold my phone in sight Lols theres to many g's moving around and you can't see alot.

    that was a 9:21 with traffic and a slide behind a ring taxi I trimmed it on the iPhone.
    hahaha, it is pretty mental round there trying to get under 9mins in a saxo mate. Lmao @ the mental crazy bastard comment,

    Chasing the ring taxi was great, must have been awesome watching us both get it sideways about a car's length apart lol

    Quote:
    Originally Posted by Chr15 View Post
    liking the cheeky overtake near the end

    never realised carousel was that much of angle!
    Well he over took me near the start so it would be rude not to catch the Porsche up through the tighter sections towards the end and overtake him

    Quote:
    Originally Posted by AndySAXO View Post
    yer josh give me dates and info defo in
    Quote:
    Originally Posted by AndySAXO View Post
    also few inprovements
    Good good, thats what i like to hear mate. Shall let you know the rough plans late september time buddy!
  768. #768
    Quote:
    Originally Posted by Berg View Post
    Loved it when you took me out and you said "ill take it a bit easy as its my first lap" LOL

    I have to book a passenger seat for an 8:30 next year
    I always say that but after the first corner i just cant help myself haha. Your booked in for an 8:30 lap next year mate, loved the ride back in the bergmobile
  769. #769
    Looks like you know the track well now. Bastard! I should be going this year!

    You should easy get a low 8's as standard saxo done it in 8:52
  770. #770
    Quote:
    Originally Posted by jpsaxo View Post
    I always say that but after the first corner i just cant help myself haha. Your booked in for an 8:30 lap next year mate, loved the ride back in the bergmobile
    Ha i was thinking, this aint taking it easy surely lol

    Sounds good, cant wait!

    You kinda forget about all the bangs and rattles in mine when you hit the right pedal lol was good i enjoyed it
  771. #771
    Quote:
    Originally Posted by Berg View Post
    Ha i was thinking, this aint taking it easy surely lol

    Sounds good, cant wait!

    You kinda forget about all the bangs and rattles in mine when you hit the right pedal lol was good i enjoyed it
    Haha true, stick at it mate, fix all its weaknesses for next year and rock the ring!!! And yes 150mph and still accelerating was awesome haha

    Quote:
    Originally Posted by hard_corejoeboy View Post
    Looks like you know the track well now. Bastard! I should be going this year!

    You should easy get a low 8's as standard saxo done it in 8:52
    Pfff id love to know how "standard" this was! I might be able to knock 10 seconds off my current time with a clear track but not much more, so no way low 8's with current set up mate.
  772. #772
    True dat. Not a lot of time to come off!
  773. #773
    I keep forgetting. What power is this running?
  774. #774
    160-170bhp roughly....
  775. #775
    got to love it, lil old mango stickin some of the big boys good time to!
  776. #776
    Quote:
    Originally Posted by miamibluebaby View Post
    got to love it, lil old mango stickin some of the big boys good time to!
    haha damn right, got to be done
  777. #777
    damn good time was had it seems josh think i need to come out with you guys next year! much itb bwapige!!!! very nice time also
  778. #778
    I plan to get out there next year about July time.
    We will have to colaberate Josh so we're there the same time.
    I know there will be already 4 cars in out group.

    And kev how's it going dude? not spoke on a while.
  779. #779
    Been on here a bit lately mate :-) going well tho thanks! Should take a look at my progress thread!
  780. #780
    You need a contents page so the busy/lazy people like me can skip to what they want
  781. #781
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Looks like you know the track well now. Bastard! I should be going this year!

    You should easy get a low 8's as standard saxo done it in 8:52
    Standard saxo?
  782. #782
    Quote:
    Originally Posted by mangojace View Post
    Standard saxo?
    Pretty sure this is the one he means -
    Completely standard iirc
  783. #783
    Heres another video lads


    Kev - yeah definitely come with us next year pal
  784. #784
    Quote:
    Originally Posted by mangojace View Post
    Standard saxo?
    Think thats the one though im sure i've seen an 8:52 as well on tube.
    Think i should take my 1.4 next year and see if i can do a sub 10
  785. #785
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Think thats the one though im sure i've seen an 8:52 as well on tube.
    Think i should take my 1.4 next year and see if i can do a sub 10
    Sub 10 means 82mph or above on average iirc
  786. #786
    I thought sub 10 was 60? Or was it 80?
    More than happy to give it a go lol R888's in 13's are quite cheap :d
  787. #787
    its over 80 for sub 10min...


    i think the times you are doing here josh it will be difficult to knock big chunks off but if you had a lot more power you will be much quicker..

    its purely a guess but i reckon if all goes well i could be doing it in a lot less than 8:45.. with the new power.
  788. #788
    Quote:
    Originally Posted by dannygti View Post
    its over 80 for sub 10min...


    i think the times you are doing here josh it will be difficult to knock big chunks off but if you had a lot more power you will be much quicker..

    its purely a guess but i reckon if all goes well i could be doing it in a lot less than 8:45.. with the new power.
    Aslong as your pushing it round the corners similar to me (assuming you are) then id be aiming for 8:30 or lower Danny, I reckon your more than capable of that

    First straight going under the bridge you will gain 5seconds, long fast part leading up to schwedenkreuz you will gain at least 10seconds, back straight up the hill you will gain at least 10 seconds if not more, theres 25seconds, take that off my 8:55 and theres 8:30 already.... + better acceleration out of every corner will all add up, like up the hill just after Adenau bridge, and also out of Adenau force etc etc. I reckon once you've learnt the power/car with the new engine you will easily be in low 8's mate, not bad for a 106 hey
  789. #789
    Quote:
    Originally Posted by jpsaxo View Post
    Aslong as your pushing it round the corners similar to me (assuming you are) then id be aiming for 8:30 or lower Danny, I reckon your more than capable of that

    First straight going under the bridge you will gain 5seconds, long fast part leading up to schwedenkreuz you will gain at least 10seconds, back straight up the hill you will gain at least 10 seconds if not more, theres 25seconds, take that off my 8:55 and theres 8:30 already.... + better acceleration out of every corner will all add up, like up the hill just after Adenau bridge, and also out of Adenau force etc etc. I reckon once you've learnt the power/car with the new engine you will easily be in low 8's mate, not bad for a 106 hey
    tbh josh i was thinking more along those lines too.. jus didnt want to say it lol

    like you say, get used to the car and it will be doing low 8's. i think with a bit of aero, new suspension and a few other things it could break 8mins... theres a few vag powered golf's that have done this so dont see why i couldnt.
  790. #790
    hehehee, I know what you mean mate. Id like to see but i reckon with 200bhp NA under 8:30 is possible, so in yours its definitely possible to go under 8:30 lol
  791. #791
    Quote:
    Originally Posted by jpsaxo View Post
    hehehee, I know what you mean mate. Id like to see but i reckon with 200bhp NA under 8:30 is possible, so in yours its definitely possible to go under 8:30 lol
    i think its poss...
    to get to around a 9min lap you dont need that much power, jus good track knowledge an a car that handles.. but to dip below 9 then power is everthing.

    ill have a good idea of what mine is capable of soon.. just hope you can make it mate
  792. #792
    Quote:
    Originally Posted by dannygti View Post
    i think its poss...
    to get to around a 9min lap you dont need that much power, jus good track knowledge an a car that handles.. but to dip below 9 then power is everthing.

    ill have a good idea of what mine is capable of soon.. just hope you can make it mate
    If i do come then will be as a passenger if anyone has a passenger space available?

    I actualy really enjoyed the trip after my car had gone to the garage not having to worry about the car if you know what i mean, just have a laugh like
  793. #793
    Quote:
    Originally Posted by jpsaxo View Post
    If i do come then will be as a passenger if anyone has a passenger space available?

    I actualy really enjoyed the trip after my car had gone to the garage not having to worry about the car if you know what i mean, just have a laugh like
    thats a good idea mate, will be good to have you along. im not sure if lea has a passenger yet?

    its it stress free as a passenger tbh and you still enjoy the trip just as much.
    if you do come then ill make sure you come out for a few in mine.
  794. #794
    i do have passenger seat free feels free to jump in mine if you do come in september mate i dont mind.

    btw a few photos from the ring trip







    theres more somewhere ill find them out later
  795. #795
    Thats a really good lap. How many you done now?
  796. #796
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Thats a really good lap. How many you done now?
    I think about 75 laps so far mate....

    Cheers for those lea, loving the carbon shots lol
  797. #797
    no problem mate . you thinking about going the ring in september still?
  798. #798
    Quote:
    Originally Posted by LEE_VTR1 View Post
    no problem mate . you thinking about going the ring in september still?
    Possibly mate, will be a last min decision depending on money, if you or anyone still has a passenger space, and if I can get the time off work as that's the second week back lol
  799. #799
    well as I'm as I know I'm still Jason Durelo'ing it
  800. #800
    That carbon looks awesome!!

    The boot and roof alone are worth more than most people's cars on here!
  801. #801
    That carbon looks awesome!!

    The boot and roof alone are worth more than most people's cars on here!
  802. #802
    Everytime i log into saxp i have to look at this thread lol!Love the carbon
  803. #803
    Quote:
    Originally Posted by jpsaxo View Post
    I think about 75 laps so far mate....
    now that explains a lot was thinking you were pretty good!
  804. #804
    Quote:
    Originally Posted by LEE_VTR1 View Post
    well as I'm as I know I'm still Jason Durelo'ing it
    Lol mate, Jason durelo'ing is boring as hell so ill try and work as much as i can over the summer mate

    Quote:
    Originally Posted by raunchz View Post
    That carbon looks awesome!!

    The boot and roof alone are worth more than most people's cars on here!
    Haha, thats true that is lol

    Quote:
    Originally Posted by mangojace View Post
    Everytime i log into saxp i have to look at this thread lol!Love the carbon
    Nice one mate, I try and make decent updates instead of "ive cleaned it today" lol

    Quote:
    Originally Posted by jayyoung View Post
    now that explains a lot was thinking you were pretty good!
    Thats over 5 trips, so first couple of trips i did about 10 laps, last few trips ive crammed as many laps in as possible when the track is dry (ish) so around 15-20 laps per trip normally.
  805. #805
    Not looked at this car in so long and i have to say its still one of the best all round cars on sax-p. Love it..
    Also loving the ring vids.

    Neil
  806. #806
    Quote:
    Originally Posted by Dboyvts View Post
    Not looked at this car in so long and i have to say its still one of the best all round cars on sax-p. Love it..
    Also loving the ring vids.

    Neil
    Hi Neil, glad your still knocking around, cheers for the nice comments Is the white saxo / engine still around somewhere?
  807. #807
    the car is still in Scotland, its a lad on here that has it, The engine, i sold in many bits i dont have a clue where it is lol.

    Still here dont post that much but when i do its some times in my project thread but only when i can be bothered lol.
  808. #808
    awsom times josh i cant wait for my 3rd trip

    dont think many know that it is like 20 euro a lap lol and below 9 min is a FAST lap,clarkson couldent break 10 min!

    id be happy with 10 min to be fair.

    love it josh
  809. #809
    Feck....i have to buy a carbon fibre spoiler now.....thanks Josh lol.
  810. #810
    It 24 euros a lap! Lol

    And it id fast!! I been in it for a lap or two second didn't end so good but he was going faster that time!!!
  811. #811
    For a bang on 10 min lap it's 74 mph average btg that is. It is is 19.1km.
    So for an 8.30 btg you would need to average 83.25 mph.
  812. #812
    josh car looks amazing colour looks so good when clean i mean it must be my epic machine polishing!!!!!!!!!!!!!!
  813. #813
    Quote:
    Originally Posted by crisppug View Post
    awsom times josh i cant wait for my 3rd trip

    dont think many know that it is like 20 euro a lap lol and below 9 min is a FAST lap,clarkson couldent break 10 min!

    id be happy with 10 min to be fair.

    love it josh
    Thanks for the nice words Chris, you'll love the trip mate, which weekend are you going? It's true that the video doesn't emphasise how quick I'm going in certain places, it's 130mph+ in 2 places, and 125+ in another 2 places!

    Quote:
    Originally Posted by J222JRA View Post
    Feck....i have to buy a carbon fibre spoiler now.....thanks Josh lol.
    Lol James, and the carbon fibre boot, which would go well with a carbon fibre roof as well lol

    Quote:
    Originally Posted by AndySAXO View Post
    It 24 euros a lap! Lol

    And it id fast!! I been in it for a lap or two second didn't end so good but he was going faster that time!!!
    Yeah the first lap you came out with me was just a warm up for Sunday's marathon of lapping Andy, unfortunately a driveshaft seal couldn't live with the pace, clearly lol

    And yeah €24 a lap is bloody expensive, but tbh I absolutely love the place so don't really care about the cost

    Quote:
    Originally Posted by webby View Post
    For a bang on 10 min lap it's 74 mph average btg that is. It is is 19.1km.
    So for an 8.30 btg you would need to average 83.25 mph.
    Ah cheers for clearing that up, it's always nice to know

    Quote:
    Originally Posted by unreal106 View Post
    josh car looks amazing colour looks so good when clean i mean it must be my epic machine polishing!!!!!!!!!!!!!!
    Definitely must be your whoring skillllzzzz tommy boy!

    Couple of other pics one of the shed lads took of my car...





  814. #814
    i agree with jp!Videos make cars look so slow
  815. #815
    To be fair I have the werid ride round in this car too
  816. #816
    Quick update:

    Im going to fetch it from the ring this weekend, Greenflag/Directline are cunts (an official complaint has been made) and Nickhead/Matt are legends for letting me borrow there van & trailer, bring on the weekend
  817. #817
    what happend mate?
  818. #818
    nice one mate!!!!! directline are total ace cakes!!

    so whats the plan mr preston?
  819. #819
    what did they say to you josh? give us a text dude.... tell them that the roof worth more than there year wage!!!
    1 user thanked this post:
  820. #820
    im assuming you dont have cover for the ring so they dont/wont tow you?

    at least you get another cheeky trip
  821. #821
    Quote:
    Originally Posted by jpsaxo View Post
    Quick update:

    Im going to fetch it from the ring this weekend, Greenflag/Directline are cunts (an official complaint has been made) and Nickhead/Matt are legends for letting me borrow there van & trailer, bring on the weekend
    Just out of curiousity, where has it been kept for the last few weeks? Be good to finally get it home, must feel like you've lost your baby
  822. #822
    Quote:
    Originally Posted by Chr15 View Post
    im assuming you dont have cover for the ring so they dont/wont tow you?

    at least you get another cheeky trip
    They wont bring it back because the cars "market value" is not above £950 according to them.... LMAO!!

    Quote:
    Originally Posted by AndySAXO View Post
    what did they say to you josh? give us a text dude.... tell them that the roof worth more than there year wage!!!
    haha, i should tell them that the stupied monkeys

    Quote:
    Originally Posted by unreal106 View Post
    nice one mate!!!!! directline are total ace cakes!!

    so whats the plan mr preston?
    Go on Sat morning, back Sun night (if i can get it from the garage at the weekend) if not sleep in the car sunday night and pick it up 8am Monday morning and drive home then

    Quote:
    Originally Posted by mangojace View Post
    what happend mate?
    Driveshaft seal went while on the ring mate, nothing too bad, just cost me a shit load to get it off the ring and now gonna cost loads to get there and bring it back!


    Quote:
    Originally Posted by PJN View Post
    Just out of curiousity, where has it been kept for the last few weeks? Be good to finally get it home, must feel like you've lost your baby
    Its been at a garage in Adenau, which is a few miles from nurburg. Yeah it feels weird not to have it home, especially as im now off work for the school summer holidays and ive been bored as hell this week without something to tinker with!
  823. #823
    What fucking retards!threaten to take them to court yo
  824. #824
    They would have bought it back if it had been a man colour
  825. #825
    Lol Nick!

    Mangojace - I've told them I will. I've written a letter of complaint and will see how they respond to that and go from there
  826. #826
    My dad was with green flag on his work van,they didnt even bother answering the phone lol!Shit company
  827. #827
    Quick update

    Been and got the mango from the ring...





    ... After watching...



    .... Who drives for...



    ...Win the f1 GP at the



  828. #828
    Nice van pikey!!!
  829. #829
    P.S i like that trailor, what make and size is it!?
  830. #830
    Quote:
    Originally Posted by nickhead View Post
    P.S i like that trailor, what make and size is it!?
    i heard he stole it and not going to give it back to the place he got it from
  831. #831
    Quote:
    Originally Posted by nickhead View Post
    Nice van pikey!!!
    Haha,it's a beast mate lol

    Quote:
    Originally Posted by nickhead View Post
    P.S i like that trailor, what make and size is it!?
    Alright stalker Yeah it's a good one, not sure what make and model it is but I'll ask Matt when he's back from holiday and drop you a text, fits well, literally have 1cm each side of the wheels lol

    Must say... A huge thanks for Nick for the van and Matt for the trailer!
  832. #832
    Some might say you planned it all along!
  833. #833
    Quote:
    Originally Posted by Olly View Post
    Some might say you planned it all along!
    Was thinking the same
  834. #834
    Yer I bet he did too.... Cheevky bastard!!! Hope it was a good weekend dude.
  835. #835
    Quote:
    Originally Posted by Olly View Post
    Some might say you planned it all along!
    Quote:
    Originally Posted by Simon View Post
    Was thinking the same
    Haha, we were planning on going to the f1 all along, so made sense to pick the car up at the same time tbh lads

    Quote:
    Originally Posted by AndySAXO View Post
    Yer I bet he did too.... Cheevky bastard!!! Hope it was a good weekend dude.
    Yeah was quality weekend Andy.

    Quick update; car is now SORN as I'm not planning on using it for the rest of the summer and saving up for future bits and bobs + with any luck I'll get my Oz visa in 6 weeks time and be off back over there
  836. #836
    well let's get it ready for next year ring trip?
  837. #837
    Quote:
    Originally Posted by AndySAXO View Post
    well let's get it ready for next year ring trip?
    Damn right Andy I want to start a thread for next years trip but I think it's a bit early to be thinking about next years trip already haha
  838. #838
    Quote:
    Originally Posted by jpsaxo View Post
    Damn right Andy I want to start a thread for next years trip but I think it's a bit early to be thinking about next years trip already haha
    Course not, earlier the better man
  839. #839
    Lol.... fair enough mate.... ill pop a thread up after the other lads have been early september

    Here's the last of my videos from the ring this year....

    9:01 BTG

  840. #840
    Awesome lap! Is that an R26 R you pass at around 2 minutes?
  841. #841
    ring seem really quiet in that vid mate
  842. #842
    Quote:
    Originally Posted by garner90 View Post
    Awesome lap! Is that an R26 R you pass at around 2 minutes?
    Yeah r26r that was mate...
  843. #843
    nice tidy lap mate
  844. #844
    Quote:
    Originally Posted by garner90 View Post
    Awesome lap! Is that an R26 R you pass at around 2 minutes?
    can tell by the wheels mate
  845. #845
    Quote:
    Originally Posted by jpsaxo View Post
    Yeah r26r that was mate...
    Impressive
  846. #846
    Quote:
    Originally Posted by dannygti View Post
    i heard he stole it and not going to give it back to the place he got it from
    Could have done a lap in it whilst he was there
  847. #847
    Quote:
    Originally Posted by mark1311 View Post
    ring seem really quiet in that vid mate
    Yep was a quiet lap until the last 1/3 of the lap. That was on Saturday when I was just getting my eye into it as well tbh Mark.

    Quote:
    Originally Posted by mangojace View Post
    can tell by the wheels mate
    Yup you can indeed

    Quote:
    Originally Posted by garner90 View Post
    Impressive
    Thanks bud, need to get saving now for next year and see if I can afford some extra power

    Quote:
    Originally Posted by willsy View Post
    Could have done a lap in it whilst he was there
    Haha Nick asked me what time the transit did lol, unfortunately the track was closed over the whole weekend
  848. #848
    looking good mate i cant wait to take my car one year with you, its going to be a good while as you no though!
  849. #849
    i love this car!! the first 2 photos on the thread i love them. i also love how you keeped the thread going pretty much 3 years isi? well done mate i really do love your car!
  850. #850
    Thanks for the comments again lads. Quick update to this thread...

    Car had another mag feature earlier this year...











    And the final picture I took of it with the old engine in...



    Over the winter the car is under going some pretty big changes of which Sandy Brown will update for you all in due course
  851. #851
    Time to wake this thread for 2012....

    So I sold my previous engine to 'Nickhead', and fitted that to his car...





    And fitted his satshifter...



    My engine bay currently is empty...





    And the car is soon to make the journey north to Marks for some sprucing up and fresh paint

    When it's back I'll be fitting the new engine along with bits like;







  852. #852
    Quote:
    Originally Posted by jpsaxo View Post
    When it's back I'll be fitting the new engine
    Im interested
  853. #853
    I sense boost....
  854. #854
    I dont Jay
    1 user thanked this post:
  855. #855
    jay i don't i think its going to be something from the depths of colins workshop
  856. #856
    I know what the tanned pork pie man is putting in
  857. #857
    If you read my posts carefully from the last 6 months you would know
  858. #858
    Quote:
    Originally Posted by jpsaxo View Post
    If you read my posts carefully from the last 6 months you would know
    I will be back in a few hours then....
  859. #859
    like this mango alot my car currently has a hole in the bay to atm awaiting new engine to arrive on tuesday
    1 user thanked this post:
  860. #860
    Quote:
    Originally Posted by sam_16v View Post
    like this mango alot my car currently has a hole in the bay to atm awaiting new engine to arrive on tuesday
    Good stuff!

    Find anything Jay?! lol
  861. #861
    I know as you told me out in Germany lol

    One question though, how high is your rev limiter going to be?
  862. #862
    shall i give jay a hint josh

    *cough*sandy*cough*
  863. #863
    Lol Alex....

    Berg - High, but not as high as you might think to produce some good power
  864. #864
    8kish??
  865. #865
    8.5k is my bet
  866. #866
    Quote:
    Originally Posted by jpsaxo View Post
    Good stuff!

    Find anything Jay?! lol
    He's still reading....haha


    Its a love hate with this thread as I love your car BUT...its a constant reminder of how nice my old mango could have been Makes me miss it!
  867. #867
    Screaming Stroker?? please please do this!
  868. #868
    Quote:
    Originally Posted by miamibluebaby View Post
    Screaming Stroker?? please please do this!
    Definitely !!!!
  869. #869
    what ever is happening.. its going to be expensive to be better than a bodied vts!
  870. #870
    Not stroker... or not for this year anyway, maybe something to consider once i get bored of 200+ bhp i guess lol.

    Gav was closest on the rev limiter
  871. #871
    i wont know for few weeks yet as i need to get car out of the way ie built but may have some funds spare for a visit no promises atm tho
  872. #872
    Quote:
    Originally Posted by Nick_j_r View Post
    what ever is happening.. its going to be expensive to be better than a bodied vts!
    True... but well worth it when im chasing some crazy stuff at the ring, I think 8:30 BTG round the ring should be possible this summer
  873. #873
    Quote:
    Originally Posted by jpsaxo View Post
    True... but well worth it when im chasing some crazy stuff at the ring, I think 8:30 BTG round the ring should be possible this summer
    8:30 should be easy with the th spec now! A twingo rs on r888s and a few minor mods did it in 8:40
  874. #874
    Quote:
    Originally Posted by hard_corejoeboy View Post
    8:30 should be easy with the th spec now! A twingo rs on r888s and a few minor mods did it in 8:40
    I'm not the stig you know lol
  875. #875
    Please tell me you're B16b-ing this!
  876. #876
    Quote:
    Originally Posted by jpsaxo View Post
    I'm not the stig you know lol
    lol but practice makes perfect
  877. #877
    Quote:
    Originally Posted by saxo180 View Post
    Please tell me you're B16b-ing this!
    B16 on bodies?
  878. #878
    Quote:
    Originally Posted by garner90 View Post
    B16 on bodies?
    That would be fecking epic!!!
  879. #879
    No, staying with a low mileage jp4 engine lads... It will be a screamer
  880. #880
    Quote:
    Originally Posted by jpsaxo View Post
    No, staying with a low mileage jp4 engine lads... It will be a screamer
    Lambo V12? I just refuse to go over threads this long as i don't have time but doesn't this have the best part of 170bhp or something under its bonnet?

    What was wrong with that? You haven't even had it that spec for long had you?
  881. #881
    Quote:
    Originally Posted by jpsaxo View Post
    Good stuff!

    Find anything Jay?! lol
    Quote:
    Originally Posted by AlexB View Post
    shall i give jay a hint josh

    *cough*sandy*cough*
    Quote:
    Originally Posted by jpsaxo View Post
    No, staying with a low mileage jp4 engine lads... It will be a screamer
    I don't know

    I feel slightly retarded for not finding anything. But if sandy is getting it then it's gunna be freaking amazing!
  882. #882
    Quote:
    Originally Posted by jpsaxo View Post
    No, staying with a low mileage jp4 engine lads... It will be a screamer
    Shame, a b16 on bodies would be epic. Similar engine spec to why the s1600s had? ( I don't actually know what that was, just having a wild guess)
  883. #883
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Lambo V12? I just refuse to go over threads this long as i don't have time but doesn't this have the best part of 170bhp or something under its bonnet?

    What was wrong with that? You haven't even had it that spec for long had you?
    5 years isnt long? After having that engine for 5 years I didnt feel i could go much quicker tbh, and kept destroying the gearbox trying to go faster last year, so time for a power upgrade!

    Why settle for 200bhp per ton when you can have 280bhp per ton or there abouts
  884. #884
    Oh..i see.

    Like i said these progress blogs are way too long 280/tonne sounds
  885. #885
    Thats why I created this thread (plug plug plug)

    http://www.saxperience.com/forum/sho...d.php?t=189514

    Which re-caps everything from the cars first few miles with me up until its current state on the first 2 pages!
  886. #886
    The engine spec is pretty much finalised in my mind, but if I learn anything from my other engines along the way, that can be applied, then I will. The main thing for me is, whatever I decide to do with it, it needs to be reliable and low risk. Josh lives along way from me, so popping over to take a look if he has any problems/concerns, won't be possible. On that basis, I won't be doing it as a "Stroker". I have another customer locally that has asked me to do one and accepts the risks, so I'm evaluating it for his engine currently. The thing is, "Stroker" engines do not give you free power. The old saying "No substitute for cubic inches" is largely true, but when you're pushing the constraints of an engine that's already pretty much maximised, you can lose alot of what you gain, let alone the cost of parts.
    I have alot of data already to draw on, from my other work on other engines, but to give you a broad idea of the numbers involved, here goes:

    Standard engine: 78.5mm bore x 82mm stroke, 1587cc
    Typical oversize: 80mm bore x 82mm stroke, 1649cc
    Stroker engine: 80mm bore x 89mm stroke, 1789cc

    If you're planning a fast road kind of engine, with hydraulic followers, the restrictions of rev limit and valve sizes are unlikely to be a problem, but for a race spec engine; it is a problem. The valve sizes I use in my race engines fit on the standard JP4 valve seat inserts, if you want to oversize the inserts (properly!), you'll be adding around £500 and the exhaust port will limit you anyway, there isn't enough material in the head to port to suit sufficiently big exhaust valves, for a free spec 1800, you'd have to make a compromise.
    Regarding rev limits, we come up against the issue of piston speed and thrust angle. Peak piston speed and rod thrust angle will provide a glass ceiling for performance; beyond a point, frictional losses and wear become excessive; curbing performance and reducing engine life.

    Probably not the best example, but perhaps the most extreme, is the Honda B18C. It's a more sophisticated engine in many ways that the TU and Honda went to a great deal of trouble to make the 8600rpm rev limit possible, including a very high spec big end bearing material. It has 87.2mm stroke and 138mm long con rods. That means, that at the rev limit, peak piston speed is 41.2m/s (24.7m/s mean) and rod thrust angle 18.4 degrees. That is very much on the limit of what you can practically do with regular high quality parts. That's about the same rev limit as i've settled on for my race TUs, as being durable and reliable, 8600rpm. A standard stroke TU5 with cup car spec rods (as most 1600s use), will give peak piston speed of 38.5m/s (23.2m/s mean) and rod thrust angle of a nice and steady 17.3 degrees. If we apply the same thinking backwards to an 89mm "Stroker" TU with 133.5mm rods (to make room for the stroke), we get a rev limit of 7840rpm and a rather worrying rod thrust angle of 19.5 degrees.
    So if we assumed both the standard stroke (80mm bore) engine and stroker (80mm bore) engines operated to the same maximum piston speed and could both make 87lbft/litre at that peak speed, they would in fact; make the same power, 230bhp. Reality is, that the TU 16v head is very tricky to optimise for that level of performance and there aren't many engines genuinely in excess of 210bhp out there, with a decent torque curve anyway. Considering the very risky rod angle too, I'm not convinced a stroker kit offers good value. The other interesting aspect, is that there is a long stroke crank in the Peugeot range, that can be used, with modification and that's the route I may be testing elsewhere.

    Getting back to the spec of Josh's engine, outline shopping list is as follows (SB=Sandy Brown, CS=Colin Satchell):

    TU5JP4 block and crank
    SB+CS steel flywheel, 7.25" race clutch
    SB custom steel h-section rods
    SB custom design pistons
    Peugeot Sport sump baffles
    SB ported and prepared head
    SB custom single piece stainless valves
    Piper double springs and retainers
    SB custom solid followers
    SB custom cam profiles
    Alloy vernier pulleys
    Steel belt rollers
    SB+CS race spec GSXR TBs inlet design
    Twin injectors
    SB custom exhaust manifold (Stainless) and system
    DTA S40 ECU and SB loom
    Built, dyno run in and mapped by SB.

    Every journey starts with a single step and here are some before pics, of the donor engine:








    Block my need a little paint! There are many aspects of the engine I won't be showing in detail I'm afraid, but here's a sneak of my pistons:

    12 users thanked this post: , , , , , , , , , , ,
  887. #887
    Can't wait to see more of this engine build
    I do want another Saxo as a play car and want to go big turbo/300bhp +.
    Something about Sandy's engine builds that would make me want to stay N/A though. Basically I want big power to drive like a N/A engine haha.

    Looking good Josh/Sandy, keep up the progress.
  888. #888
    Pistons = porn
    1 user thanked this post:
  889. #889
    What a spec! Can't wait to see this when it's finished, certainly still will be one of my favourite cars on the site!
  890. #890
    looking very good there josh, best you cant wait to get it all done now.

    regards you car coming up this way...

    i plan to get the ax sprayed outside on the 3rd and inside on the 4th ready to come back on the sunday or monday, or tht week when ever is best for you guys.

    yours wont take very long at all though, i plan to keep work free for you for the week so onli yours been worked on, matts has been more a back burning job! really cant wait to see it all done mate!!
  891. #891
    Thank you for the info Sandy Engine plans sound good Josh will be immense once complete with mark doing bay etc and sandy doing the engine, those pistons are a work of art
  892. #892
    Christ wouldnt it be cheaper to whack in a v6 lol
  893. #893
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Christ wouldnt it be cheaper to whack in a v6 lol
    I swear your comments become more pointless...




    Looks really good! Can't wait to see this come together!
    3 users thanked this post: , ,
  894. #894
    What a post Sandy, awesome stuff!

    It's been a long time saving up over the last 6months but my god it's going to be worth it, bring it on!
  895. #895
    V6 engine no more than a couple of hundred plus a good mechanic and mates rates = win!

    Or maybe saxo owners are getting richer these days :s

    seems like a lot of money into this when a second hand evo would have been cheaper. thats just my view if the guy wabts to do this theb fair play but saving for 6 months to do this to a saxo seems odd

    and saxp politics with 'thanks' is so playschool
  896. #896
    A big heavy V6 in the front of a Saxo? That's going to do wonders for the handling.

    Look forward to seeing more jp/ sandy.
  897. #897
    Quote:
    Originally Posted by hard_corejoeboy View Post
    V6 engine no more than a couple of hundred plus a good mechanic and mates rates = win!

    Or maybe saxo owners are getting richer these days :s

    seems like a lot of money into this when a second hand evo would have been cheaper. thats just my view if the guy wabts to do this theb fair play but saving for 6 months to do this to a saxo seems odd

    and saxp politics with 'thanks' is so playschool
    He's doing it because he wants to, and it'll make him happy.
    If everyone did the logical or cheaper thing and never strived to be different or go further, then the cars, and the car scene itself would be pretty boring wouldn't it.
    1 user thanked this post:
  898. #898
    Yeah i know just i spent a lot of money once upon a time and it didn't work out and thats when i had the money. Just a lot of people on here just spend more and more constantly wanting power power power and then more power and you gotta think when is it going to end?
  899. #899
    sandy brown you absolute legend!! what a post possibly the most technical well thought of post iv ever seen on this forum. clearly sandy your only breaking the ice of your knowledge with that post but wow!!

    josh this engine is going to be seriously special
    1 user thanked this post:
  900. #900
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Yeah i know just i spent a lot of money once upon a time and it didn't work out and thats when i had the money. Just a lot of people on here just spend more and more constantly wanting power power power and then more power and you gotta think when is it going to end?
    joshs car has done a fair few track days not to mentinon nurburgring x amount of times.

    as he said before he has got used to the power and can drive it to its full potential - hes making it "faster" as he has reached the limit on his old engine.

    awsom bit of info sandy,realy good progress Josh,will be amazing/interesting to see what its like once its done-ganna take some getting used to again=fun
  901. #901
    haha awesome, Im excited for you mate, and scared a little too.... )
  902. #902
    Quote:
    Originally Posted by hard_corejoeboy View Post
    V6 engine no more than a couple of hundred plus a good mechanic and mates rates = win!

    Or maybe saxo owners are getting richer these days :s

    seems like a lot of money into this when a second hand evo would have been cheaper. thats just my view if the guy wabts to do this theb fair play but saving for 6 months to do this to a saxo seems odd

    and saxp politics with 'thanks' is so playschool
    And in the mean time turn it into a 'gayliner' that doesnt go round corners?

    In my opinion its more than worth the money, otherwise I wouldnt have gone ahead with it in the first place. And when I say saving up I still managed to pull in a weeks skiing, week in Lanzarote and a long weekend in Barcelona within the last 6 months lol
    2 users thanked this post: ,
  903. #903
    wouldn't worry anything without b8s and a lower brace is just nothing to him tanned man
    4 users thanked this post: , , ,
  904. #904
    can't forget a uber diffuser
  905. #905
    sax-p politics live on i see!


    suppose pulling 1.6G round a corner is pretty pathetic

    and there's no need to show off now is there?
  906. #906
    Quote:
    Originally Posted by crisppug View Post
    joshs car has done a fair few track days not to mentinon nurburgring x amount of times.

    as he said before he has got used to the power and can drive it to its full potential - hes making it "faster" as he has reached the limit on his old engine.

    awsom bit of info sandy,realy good progress Josh,will be amazing/interesting to see what its like once its done-ganna take some getting used to again=fun
    Thats fair enough everyone has their own opinion im only saying it because i couldn't afford to do that and would look at spending the money elsewhere on say prof driving tuition.

    He hasn't reached them limit on his engine when a heavier less powered twingo can still lap 15 seconds faster with less laps under his belt too
  907. #907
    Quote:
    Originally Posted by adamskiTNR View Post
    can't forget a uber diffuser
    oh yeah that and the stick a v8 in
  908. #908
    Lol at joeboy's idiocy!

    This going to be ready for the ring this year?
  909. #909
    Gonna try, thanks for the positives
  910. #910
    Quote:
    Originally Posted by Sandy309 View Post
    Gonna try, thanks for the positives
    Sandy, what you doing up at that time lol


    Jp, really excited to see how this develops.. proper build, proper engine, proper car!! Gunna be amazing
  911. #911
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Thats fair enough everyone has their own opinion im only saying it because i couldn't afford to do that and would look at spending the money elsewhere on say prof driving tuition.

    He hasn't reached them limit on his engine when a heavier less powered twingo can still lap 15 seconds faster with less laps under his belt too
    im not just talking about the nurburgring dude as if i had 500hp i would still only manage 10 min lol.That place is something elce,like josh said im sure he wouldent be doing it if it was not worth while.as he has had the car for a fair few years im sure he knows what he is doing............yes josh holidays hear and there stop showing off LMFAO! ha ha
  912. #912
    It'll be very interesting to see the end result that's for sure.

    Will give u a txt now aswel to coordinate the travel to marks.
  913. #913
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Thats fair enough everyone has their own opinion im only saying it because i couldn't afford to do that and would look at spending the money elsewhere on say prof driving tuition.

    He hasn't reached them limit on his engine when a heavier less powered twingo can still lap 15 seconds faster with less laps under his belt too
    What lap was done in twingo?
  914. #914
    "hardcore"joeboy please die k thnx bye x
    2 users thanked this post: ,
  915. #915
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Yeah i know just i spent a lot of money once upon a time and it didn't work out and thats when i had the money. Just a lot of people on here just spend more and more constantly wanting power power power and then more power and you gotta think when is it going to end?
    No you had a stripped out 16v with a low end suspension setup and road tyres
    could be built for sub 1k see alanapones thread for details

    Joshs chassis is more than capable of more power and hes reached the limit of the 170hp he had its run circles around cars on several tracks

    I admit im a.power crazed silly engine guy and i dont regret it for a second ive had tons.of fun with it

    A v6 is a shitty engine to choose vtec in the back is probably a bit better and similar cash at the end of the day however people will do what they want with there money at the end of the day its joshs cash and his choice to spend it how he wants if you dont like how hes spending it then dont come and look

    Much like yout comment about turbos are for people who cant drive in jungles thread in track prep you spout shit on every post you make
    1 user thanked this post:
  916. #916
    Lol at some of the above comments, Jelousy springs to mind

    If it was built, used once and then broken for parts like most other projects on the internet then i could understand the comments

    The fact it actually gets used for what it was built for makes it well worth the money imo
  917. #917
    Quote:
    Originally Posted by hard_corejoeboy View Post
    V6 engine no more than a couple of hundred plus a good mechanic and mates rates = win!

    Or maybe saxo owners are getting richer these days :s

    seems like a lot of money into this when a second hand evo would have been cheaper. thats just my view if the guy wabts to do this theb fair play but saving for 6 months to do this to a saxo seems odd

    and saxp politics with 'thanks' is so playschool
    dont usually comment on other members comments for various reasons but dam you come out with some shit sometimes!!

    on a serious note, loooks like a great spec and will be very interested to see how it goes and how much your times improve by etc.........
    1 user thanked this post:
  918. #918
    Quote:
    Originally Posted by AlexB View Post
    No you had a stripped out 16v with a low end suspension setup and road tyres
    could be built for sub 1k see alanapones thread for details

    Joshs chassis is more than capable of more power and hes reached the limit of the 170hp he had its run circles around cars on several tracks

    I admit im a.power crazed silly engine guy and i dont regret it for a second ive had tons.of fun with it

    A v6 is a shitty engine to choose vtec in the back is probably a bit better and similar cash at the end of the day however people will do what they want with there money at the end of the day its joshs cash and his choice to spend it how he wants if you dont like how hes spending it then dont come and look

    Much like yout comment about turbos are for people who cant drive in jungles thread in track prep you spout shit on every post you make
    Not on topic but plenty of those witb race experience agree with me just because i dont hqve the technical/mechanical lingo to back my shit up dont makw me wrong.

    I just say why spend so much when someone lije sexy-gt with a lower spec will still piss all over you..
    Hell my 'poverty spec' suspension was good enough to see off stock hatches with the holy grail setup so...is it worth it?
    And the twingo was a 8:40btg on r888 and 139bhp
  919. #919
    But josh do as you please im not attacking just giving food for thought i know others here dont like it they would rather kiss each others asses than disagree about anthing. good luck will need to see vids when done
  920. #920
    V
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Not on topic but plenty of those witb race experience agree with me just because i dont hqve the technical/mechanical lingo to back my shit up dont makw me wrong.

    I just say why spend so much when someone lije sexy-gt with a lower spec will still piss all over you..
    Hell my 'poverty spec' suspension was good enough to see off stock hatches with the holy grail setup so...is it worth it?
    And the twingo was a 8:40btg on r888 and 139bhp
    the thing you arent accounting for with the twingo is weight they weigh fuck all if its a mark 1

    Sexy-gt has similar spec to josh and tbh it wouldnt be far off between them i bet
    you seem convinced jsh cant drive cause hes been out the country a bit recently but far from that tbh

    Andi forgot your senna reincarnated and can beat anthing anywere in any car
    do everyone a favour and just keep you opinions yo yourself if youve not noticed its very rare people agree with you and normally if the masses disagree with you your wrong

    Anyway no hard feelings
  921. #921
    Fair enough.

    Twingo was a mark 2 the rs version
  922. #922
    My god you didnt argue back!

    Has someone hacked your account?? Where is the real joeboy??
  923. #923
    for anyone doubting jp's driving iv been out with him for a lap on the ring where we caught up with a ring taxi and followed it right up its arse for more than half a lap till it let us past just before mini carousel. we even went that hard we was sideways behind it cause josh pushes that hard.

    with this new engine josh is Gunna be quicker than most the 911 regulars there by a long shot!

    driver experience clearly shines through here
  924. #924
    Once you drive a track car to its limit, every second quicker is going to cost a fortune FACT!!!.

    The difference is some people can justify spending the money and some people cant. Josh has had a good few years on his current engine, developed his driving skills and now feels its time for a change. How he wants to do that is upto him.

    (hard_corejoeboy) Everyone is entiltled to there opinion but if this is not interest to you i dont see the point in posting/following the thread
  925. #925
    I dont understand why this guy keeps going on saying 'what's the point in having more power if someone with a lower spec can drive faster....'
    Does it ever cross your mind that even someone who has no experience of track driving would like a fast powerful car because thats what makes it exciting for them?

    I'm no professional but spent years karting when I was younger and did quite well in the local scene when I lived abroad in Belgium.
    I have never got round to track driving in the UK but still like to think I can drive 'well'. But whether I am any good or not I would be very bored with a slow, underpowered car. More than half of the excitement for me is driving a quick car with all the noise etc.
    Look at Wayne, he's probably not up there with the likes of Josh in terms of driving ability but he's building a high spec car because he will enjoy it.

    So anyway, can't wait to see more progress Josh
    1 user thanked this post:
  926. #926
    Quote:
    Originally Posted by AlexB View Post
    My god you didnt argue back!

    Has someone hacked your account?? Where is the real joeboy??
    Alex the problem is you all misunderstand what im saying that or i type a load of krap lol

    never said jp didnt have wheel skills for the record like i say good luck and 911 hunting is good
  927. #927
    Quote:
    Originally Posted by hard_corejoeboy View Post
    He hasn't reached them limit on his engine when a heavier less powered twingo can still lap 15 seconds faster with less laps under his belt too
    Quote:
    Originally Posted by hard_corejoeboy View Post
    I just say why spend so much when someone lije sexy-gt with a lower spec will still piss all over you..
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Alex the problem is you all misunderstand what im saying that or i type a load of krap lol

    never said jp didnt have wheel skills for the record like i say good luck and 911 hunting is good
    Oh ok you didnt say he cant drive??
  928. #928
    I think its pretty awesome, cant wait to see what sort of figures this engine makes.

    if the mans ballin' let him ball
    1 user thanked this post:
  929. #929
    Cant see how any one could fault the guy wanting more power, its development and if hes reached the current limit of what is in the car already then the next logical step is more modifications. People could all go out and buy an Evo out of the box but where is the fun in that? Its working on your car that gives people the thrill and making it quicker, plus the fact that what started life as a 1.4 litre shopping car can keep up with machinery costing 20 times as much
  930. #930
    Quote:
    Originally Posted by AlexB View Post
    Oh ok you didnt say he cant drive??
    U love a fight dont you mr?

    Still doesnt say he cant drive its like comparing senna to damon hill lol but dqmon hill is still awesome
  931. #931
    I have seen Sandys race engines in action at Castle Combe, to have one in your own car would be very very special. Lucky you
  932. #932
    Thank you The delivery is every bit as important as the figures, what happens at 4-7k rpm is more important to real performance than peak power. The difference in lap times at Combe for my race engines versus mildly tuned race 106/Saxos (ie cams and remap etc), is around 6-7 seconds/minute. Also interesting to note that my guys regularly took Pole positions, against circa 500bhp turbo Leons, Tomcats, even the odd Evo on occasion. A well set up and driven NA Saxo/106 with a good engine can be very hard to beat with any real world road car.
    But more than anything, I like my engines to feel exciting from the moment the key's turned, if you don't have to be flat out to enjoy it, that's alot of extra value.
  933. #933
    Quote:
    Originally Posted by hard_corejoeboy View Post
    U love a fight dont you mr?

    Still doesnt say he cant drive its like comparing senna to damon hill lol but dqmon hill is still awesome
    No i just dont think knocking a guys ability when you have never met them or seen tbem drive is a bit cuntish when you cba to read the thread you have shown with posts like "not been 170hp for long" youve no idea on josh or his car and yet you argued still

    Im defending a friend your acting out across the internet with petty arguements in every thread
    You tell me who loves a fight?
  934. #934
    Quote:
    Originally Posted by Sandy309 View Post
    Thank you The delivery is every bit as important as the figures, what happens at 4-7k rpm is more important to real performance than peak power. The difference in lap times at Combe for my race engines versus mildly tuned race 106/Saxos (ie cams and remap etc), is around 6-7 seconds/minute. Also interesting to note that my guys regularly took Pole positions, against circa 500bhp turbo Leons, Tomcats, even the odd Evo on occasion. A well set up and driven NA Saxo/106 with a good engine can be very hard to beat with any real world road car.
    But more than anything, I like my engines to feel exciting from the moment the key's turned, if you don't have to be flat out to enjoy it, that's alot of extra value.
    What goes into your race engines if you dont mind me asking? Thats quite a time difference in lap times!
  935. #935
    Quote:
    Originally Posted by Gandi699 View Post
    What goes into your race engines if you dont mind me asking? Thats quite a time difference in lap times!
    Go back a few pages...

    Getting back to the spec of Josh's engine, outline shopping list is as follows (SB=Sandy Brown, CS=Colin Satchell):

    TU5JP4 block and crank
    SB+CS steel flywheel, 7.25" race clutch
    SB custom steel h-section rods
    SB custom design pistons
    Peugeot Sport sump baffles
    SB ported and prepared head
    SB custom single piece stainless valves
    Piper double springs and retainers
    SB custom solid followers
    SB custom cam profiles
    Alloy vernier pulleys
    Steel belt rollers
    SB+CS race spec GSXR TBs inlet design
    Twin injectors
    SB custom exhaust manifold (Stainless) and system
    DTA S40 ECU and SB loom
    Built, dyno run in and mapped by SB.
  936. #936
    Quote:
    Originally Posted by xsi16v View Post
    Go back a few pages...

    Getting back to the spec of Josh's engine, outline shopping list is as follows (SB=Sandy Brown, CS=Colin Satchell):

    TU5JP4 block and crank
    SB+CS steel flywheel, 7.25" race clutch
    SB custom steel h-section rods
    SB custom design pistons
    Peugeot Sport sump baffles
    SB ported and prepared head
    SB custom single piece stainless valves
    Piper double springs and retainers
    SB custom solid followers
    SB custom cam profiles
    Alloy vernier pulleys
    Steel belt rollers
    SB+CS race spec GSXR TBs inlet design
    Twin injectors
    SB custom exhaust manifold (Stainless) and system
    DTA S40 ECU and SB loom
    Built, dyno run in and mapped by SB.
    Thanks, I'm on a phone so scrolling back a million pages wasnt going to be fun
  937. #937
    Custom cam profiles. thew sign of a true covert engine builder
  938. #938
    Argh hardcoreblowjob causing more arguments again...

    Josh known about this for a while, if the current engine is 170 and you are going from '200 per tonne to around it, you claim you will be going to 280 where's the weight removal coming from, as even sandys race engines I believed were only circa 225. (using only as a loose term here lol)
  939. #939
    Quote:
    Originally Posted by Sandy309 View Post
    Thank you The delivery is every bit as important as the figures, what happens at 4-7k rpm is more important to real performance than peak power. The difference in lap times at Combe for my race engines versus mildly tuned race 106/Saxos (ie cams and remap etc), is around 6-7 seconds/minute. Also interesting to note that my guys regularly took Pole positions, against circa 500bhp turbo Leons, Tomcats, even the odd Evo on occasion. A well set up and driven NA Saxo/106 with a good engine can be very hard to beat with any real world road car.
    But more than anything, I like my engines to feel exciting from the moment the key's turned, if you don't have to be flat out to enjoy it, that's alot of extra value.
    Love that quote. Every post I see from you is making me more keen for you to build me an engine and discard turbo conversion.

    In terms of road driving is it worth going from PH4/734/7's to solid grind cams?
  940. #940
    Ryan - car currently weights 821kg's with half a tank of fuel. 170 / 0.821 =207bhp per ton

    Carbon bonnet (10kg's) + other savings will bring it down to 800kgs or less. 225 / 0.800 = 281bhp per ton
  941. #941
    Ryan - car currently weights 821kg's with half a tank of fuel. 170 / 0.821 =207bhp per ton

    Carbon bonnet (10kg's) + other savings will bring it down to 800kgs or less. 225 / 0.800 = 281bhp per ton
    1 user thanked this post:
  942. #942
    Quote:
    Originally Posted by jpsaxo View Post
    Ryan - car currently weights 821kg's with half a tank of fuel. 170 / 0.821 =207bhp per ton

    Carbon bonnet (10kg's) + other savings will bring it down to 800kgs or less. 225 / 0.800 = 281bhp per ton
    Removing the half a tank of fuel would already bring it down to close to 800 alone.

    Still would be seen as fat though next to davep
  943. #943
    Anyway....as Sandy says, the most important thing is drivability, midrange power, not talking figures down the pub
  944. #944
    Quote:
    Originally Posted by wrighty89 View Post
    Love that quote. Every post I see from you is making me more keen for you to build me an engine and discard turbo conversion.

    In terms of road driving is it worth going from PH4/734/7's to solid grind cams?
    It depends what you want to achieve, but if you can do what you want to do on hydraulics, then it's cheaper and easier. Well done solids will be pretty low maintenence, bear in mind that many modern road engines have them (most Fords now). Adjustment if required is alot of hassle if not part of a rebuild.
    1 user thanked this post:
  945. #945
    Quote:
    Originally Posted by jpsaxo View Post
    Anyway....as Sandy says, the most important thing is drivability, midrange power, not talking figures down the pub
    It's a shame most people ignore throttle bodies and the overall improvement over the curve because they don't give huge peak figures.

    Will be good when back though, the noise of the solid lifters alone make it more fun
  946. #946
    Awsom info on this thread

    i think once you have a modified engine you do realise how the power delivery/curve is very important.as there is no point having say a jump of 70hp in say 1000 rpm - as this becomes very undriveble.

    im looking forward to hearing your oppinions josh once you have got used to this engine
  947. #947
    Good stuff Josh, suprised you've not got bored of this after all the changes!

    looking forward to the end results dude
  948. #948
    sounds like you should have got a twingo jp. Sandy, why havent you advised your customers to swith to twingo's too?
  949. #949
    Cos he wouldn't make any money....duh!
  950. #950
    If it was all about the money Joe, I wouldn't be building engines! I left my last proper job earning about 3x what I earn now.

    I would agree that alot of people would benefit from tuition, or practice and standard cars for many people are a better choice than modifying; not sure about doing a scrapyard challenge V6 conversion though, I've seen some very nasty cars like that. The common thread among my customers is the passion for the cars (even some oddballs, like a Citroen Visa or V8 Metro). I think you understand that really and if you don't, you're probably not qualified to criticise.
  951. #951
    Quote:
    Originally Posted by Sandy309 View Post
    Thank you The delivery is every bit as important as the figures, what happens at 4-7k rpm is more important to real performance than peak power. The difference in lap times at Combe for my race engines versus mildly tuned race 106/Saxos (ie cams and remap etc), is around 6-7 seconds/minute. Also interesting to note that my guys regularly took Pole positions, against circa 500bhp turbo Leons, Tomcats, even the odd Evo on occasion. A well set up and driven NA Saxo/106 with a good engine can be very hard to beat with any real world road car.
    But more than anything, I like my engines to feel exciting from the moment the key's turned, if you don't have to be flat out to enjoy it, that's alot of extra value.
    I was a little vague in my post but this is what I ment, power/torque and the graph to show whats going on inbetween

    Quote:
    Originally Posted by jpsaxo View Post
    Ryan - car currently weights 821kg's with half a tank of fuel. 170 / 0.821 =207bhp per ton

    Carbon bonnet (10kg's) + other savings will bring it down to 800kgs or less. 225 / 0.800 = 281bhp per ton
    800kg's is quite an achievement, sorry if you've mentioned it before but what have you done more recently to reduce the weight so much?

    I know you have a lot of carbon now, and the interior is ripped out. Have you ditched the PAS and ABS, removed a lot of the electrical devices?

    I think when Danny weighed mine a long time ago, it was roughly 850, will be lighter in its current state now but nowhere near 800 just yet
  952. #952
    Rushy a westcoast doesnt have half the stuff you listed
    only pas iirc

    A forged balanced motor weighs less in total than oe and parts like stripped back looms ect that make the difference

    The bits you cant see add up hence i got mine with full interior down to 880ish from 960 standard with a lot of the big stuff (pas abs leccy windows glass and metal panels) still in place
    I think i could aim for 860 possibly 850 with full interior due to just stripping little items and my fg bonnet and rear polycarbs
  953. #953
    Actually forgot this is (was lol?) a Westcoast originally. Good point.

    Totally understand, as mentioned a lot of little bits were removed from mine, with your help actually after Danny did the weigh in.

    I think 850kgs is possible as you mentioned, dont S2 Rallye's weigh around that much standard?
  954. #954
    Youd be suprised at whats gone on mine now tbh and once you get inventive with a hole saw the weight just falls away lol tbh i rekon on most cars on here theres at least 5-10 kg the owners have never considered removing because its hidden away where you dont see it
  955. #955
    Hole saw is a bit too hardcore for me, so you though Alex
  956. #956
    Dont hole saw.anywere you can see

    Then you dont have to be hardcore to live with it
    bumper supports and the back of the dash are good areas to start lol
  957. #957
    Rush - fully stripped
    Sound deadening all removed (apart from top of the dash which I choose to keep in)
    Tar removed
    Loom from dash to the back stripped and unnecessary bits removed
    Carbon boot / poly carb rear window / carbon spoiler
    Carbon roof
    Carbon roof cross members
    Front door cards removed
    Carbon Kevlar seats (will save loads of weight vs standard ones)
    Seat bars welded in (alot lighter than standard subframe)
    Aluminium side mounts (lighter than steel ones)
    OMP steering wheel (lighter than standard)
    Dash lightened

    Don't forget;

    - I still have a full carpet
    - Cage ADD's another 20kgs compared to standard.
    - New exhaust system will be alot lighter than BTB system



  958. #958
    Obviously Alex lol! I wasnt thinking to attack the outside of anyones car.

    Fantastic, the carbon and poly carbs I expect to be the main weight savers.
  959. #959
    Josh are you going to retail leccy windows like I am?

    I really cant be arsed with the ball ache of polycarbing the front windows due to the limitations it brings on the road/toll booth.
  960. #960
    Just gonna leave the electric ones in for now Ryan, prob go to "windy" windows when I can be arsed to change them over.

    Rush - roof (inc cross members) saves over 20kgs
    boot inc spoiler and polycarb saved 20kgs, so there's 40kgs.

    If I went full out with the hole saw, got all the loom stripped down and did a few other bits I could get it to 775kg's I reckon. I'll save that for another year
  961. #961
    Could always remove the vt bodykit function over form and all that
  962. #962
    No joe that would just be stupid lets be honest.

    Stripping of the bay continues...

    Brake servo, oil cooiler and wiper motor etc removed





    And removed the interior and standard gear shift system so it's ready for satshifter fitting





    Then it started snowing so I put her to back to bed...



  963. #963
    Bit of progress with the head. Starting with a bare JP4 head, bit grubby at the moment and desperately needing improvement!


    First thing I do, is attach a bare manifold flange and machine it into the ports, to get it matched perfectly and make starter marks for the hand porting, which helps with the precision. This is one really handy feature of making our own inlet manifolds, it can be made with the head, to get exactly the tract shape and size I want.


    At the valve end, I start shaping and sizing upwards from the inside of the valve seat:


    One of the most important things to master with porting, is repeating what you've done accurately across all the cylinders! When you get frustrated by the differing core shift of the casting, you know you're getting it! One of my frustrations with this casting can be seen here, the slight dip in the long side left by the factory throat blending machining. They go deeper than they need to and you need to balance losing it with getting the size and shape you want. Compromises have to be made with most head castings, how you manage them matters to the engine you create.


    And having got the basic size and shape of the whole tract done using cutting tools, I tend to leave it for another day, so that I can come back with a fresh and critical eye, before commiting to the smoothing and finishing with abrasives.
    14 users thanked this post: , , , , , , , , , , , , ,
  964. #964
    Love it
  965. #965
    ive made a mess here over sandys engine porn work.



    Sounds good JP.
  966. #966
    sandy when can i send you my engine lol
    i want that kind of workmanship on my car
  967. #967
    very very nice work sandy your work ethic is fantastic
  968. #968
    now thats a proper port/polish nice one
  969. #969
    Thanks guys
  970. #970
    Love this
  971. #971
    Another piece of the jig saw arrived today... A proper 'spal' fan, not the cheap shitty eBay ones

  972. #972
    Another quick update;

    I've booked the 180min track session @ FCS Donnington 2012
  973. #973
  974. #974
    The car has now been dropped off at marks...





    And marks found the first hole already lol

  975. #975
    Successful days trailering today mate :-) we got lucky with the weather, glad the rain held off
  976. #976
    Definitely a good day Matt, now all I need to do is work out how to get it home lol.

    I'm glad it's all going to be sorted now anyway so I have a good chassis to work with from now on
  977. #977
    Quote:
    Originally Posted by jpsaxo View Post
    Just gonna leave the electric ones in for now Ryan, prob go to "windy" windows when I can be arsed to change them over.

    Rush - roof (inc cross members) saves over 20kgs
    boot inc spoiler and polycarb saved 20kgs, so there's 40kgs.

    If I went full out with the hole saw, got all the loom stripped down and did a few other bits I could get it to 775kg's I reckon. I'll save that for another year
    You need a S1

    mines lighter than your predicted figures as it stands now

    Ash
  978. #978
    Lol ash I know I know. It's going to be more than quick enough for my capabilities anyway

    Interestingly my brothers s1 106 xsi weights in at 810kgs, that's stripped with carbon buckets as well. So without my cage our cars would weight roughly the same
  979. #979
    right my first update of the thread.

    only managed to get 2/3 hours on the saxo as i have a fiesta booked in all week for new arches good old rust. must say the citreons are very clean compared to fords rust wise.

    anyways got the front end totali stripped down. started prepering the left hand wing for seam welding and rust repairs and strenthening. only have couple picture.

    front end stripped down


    first few seams.


    1st rust patch will be ground down and smoothed over befor paint.


    can just see where the rust has gone though on this pic.


    Mark
    1 user thanked this post:
  980. #980
    Looks great!
    brian james trailer for the win!
  981. #981
    Looking great already Mark
  982. #982
    fast work
  983. #983
    Looks good work mate
  984. #984
    most bay down to bare metal now,

    pretty soild bay really few patches needed, started seam welding and preping for my strenthing kit and also for sandys bodies, couple pics anyways.



    neali ready for smoothing over when ready for paint prep stage.
  985. #985
    no messing about I see! Always good to see people get jobs in and get cracking with it, hated taking the car into the garage and they wait like 2 days before they start anything!

    Good work thus far
  986. #986
    When the bays finished and that engines in this will probably be the best saxo on SaxP.

    Fucking lol at the "racing seat" Mark! Can't believe it's still going!
  987. #987
    Looking epic mark
  988. #988
    Quote:
    Originally Posted by Baz View Post
    no messing about I see! Always good to see people get jobs in and get cracking with it, hated taking the car into the garage and they wait like 2 days before they start anything!

    Good work thus far
    cheers for the posertive words so far, been abit slow really on this so far as been working on another big job this week, and still have some matts ax bits to finish off.


    Quote:
    Originally Posted by JoshB View Post
    When the bays finished and that engines in this will probably be the best saxo on SaxP.

    Fucking lol at the "racing seat" Mark! Can't believe it's still going!
    haha yer mate still got it use it all time saves my knees totali dying lol
  989. #989
    Coming along nicely!

    Exhaust ports done as far as I can before the valve seats are cut. The scariest part of the porting.

  990. #990
    Beautiful
  991. #991
    More pics from mark...

    Scuttle



  992. #992
    what spec/size valves are going in? or is that top secret?
  993. #993
    I very much doubt sandy will / can say, but you never know your luck Matt
  994. #994
    That patch size reminds me of my AX progress is coming along nicely all round then mate
  995. #995
    Quote:
    Originally Posted by willsy View Post
    That patch size reminds me of my AX progress is coming along nicely all round then mate
    I'm not sure that's even possible mate lol

    Yep very exciting times, its all coming together nicely so far... I picked up a new set of wheels on Tuesday night as well
  996. #996
    Rods have just arrived. This is my latest design, massively lighter than the lightest off the shelf "kit car" style aftermarket rods I've seen and beautifully made, with proper bolts.

  997. #997
    great pictures and attention to detail,i do love new parts

    yet another awsom build
  998. #998
    awesome!!!

    I'll look forward to hearing this barking around Cadwell this summer then

    Ash
  999. #999
    Quote:
    Originally Posted by crisppug View Post
    great pictures and attention to detail,i do love new parts

    yet another awsom build
    It's all starting to fall into place which is pleasing, still a long way to go though mind you

    Quote:
    Originally Posted by scottie_436 View Post
    awesome!!!

    I'll look forward to hearing this barking around Cadwell this summer then

    Ash
    Fingers crossed Ash, I've already got a fair bit planned tbh, Hopefully I can squeeze a track day in between fcs and the ring trip, then after the ring trip I'm heading back out to oz for a bit
  1000. #1000
    Most of the weight seems to have come off the cap sandy. almost as thin as the bearing lol
  1001. #1001
    Quote:
    Originally Posted by jpsaxo View Post
    It's all starting to fall into place which is pleasing, still a long way to go though mind you



    Fingers crossed Ash, I've already got a fair bit planned tbh, Hopefully I can squeeze a track day in between fcs and the ring trip, then after the ring trip I'm heading back out to oz for a bit
    Got afew plans for mine

    need to talk to you about a beam... and tb's
  1002. #1002
    Quote:
    Originally Posted by adamskiTNR View Post
    Most of the weight seems to have come off the cap sandy. almost as thin as the bearing lol
    Alot of rods carry surplus material over the cap. If it's properly butressed around the bolt, then it makes it stronger, but most aren't and have a neat stress raiser created by the rod bolt counterbore; like these "kit car" replica rods:



    Also the reduced piston and rod mass of my designs reduce stress. If you take the peak inertia of a Wossner "Kit Car" piston and PEC rod at 9000rpm, mine won't see that until 10,000rpm on the same stroke. And because I target high torque figures over using revs to achieve power, my engines tend to be limited about 500rpm lower than others. The resulting inertia at the rev limit is about 27% less. That's a healthy margin of safety, before you consider the manufacturing/material quality and bolts.
    3 users thanked this post: , ,
  1003. #1003
    you really are amazing Sandy

    Ive never yet read a post of yours and thought wft or eh??

    All you posts are very informative.. with just the right amount of technical info to keep the technical minded of us entertained, without totally baffling the less tech minded!!

    Keep it up
    2 users thanked this post: ,
  1004. #1004
    Quote:
    Originally Posted by scottie_436 View Post
    Got afew plans for mine

    need to talk to you about a beam... and tb's
    Talk to me then PM dude
    1 user thanked this post:
  1005. #1005
    It's amazing the amount of sharp edges and vertexes you can find on some expensive mechanical components. really is shocking coming from some companies that must run these through FEA and just say "good enough"
  1006. #1006
    Quote:
    Originally Posted by xsi16v View Post
    what spec/size valves are going in? or is that top secret?
    I won't be saying the valve sizes I'll be using, but single piece stainless. The exact sizes I use aren't available as a direct fit, so I have to re-machine valves designed for other applications. I use various sizes according to spec, it's a fallacy that bigger valves equal more power, there are so many side effects at work that valves sizes need to be developed alongside the cam profiles, CR and chamber/porting/seat work to get the delivery you want. I don't use "big valves" as most people would; moderation is the key. Anything over the standard seat insert sizes means oversizing the inserts, and I don't like changing valve seat inserts unless I have to, it adds alot of cost and risk to the process. So most of my development has been based on valves that fit on the standard inserts safely.
  1007. #1007
    That the reason i ask. I wasn't sure how much bigger (if any) you could go on the inlet side of a JP4.

    Keep the pics coming, its turning me on
  1008. #1008
    Will do

    I wouldn't go any bigger than standard inlet on a JP4 unless you really have a good reason to do so.
  1009. #1009
    New set of pro race 1.2 wheels and t1r tyres have arrived, mainly for the trips to track days, ring trips and the odd show...





    Also means I can now run my r888's for longer
  1010. #1010
    wheel whore
  1011. #1011
    Haha I know Ash, I now own 9 team dynamic pro race 1.2's, 5 with r888's on (1 wheel & r888 brand new and never used) plus 4 with t1r's on lol
  1012. #1012
    Quote:
    Originally Posted by jpsaxo View Post
    Haha I know Ash, I now own 9 team dynamic pro race 1.2's, 5 with r888's on (1 wheel & r888 brand new and never used) plus 4 with t1r's on lol
    Ment to say to you that one in the boot needs using or least un strapping, as making marks on tryes.

    Work will resume on yours once I can get myn out as the trolly jack has broken and can't get car down lol and other jacks having new seals fitted lol. All steel ect should be here tus.
  1013. #1013
    Quote:
    Originally Posted by jpsaxo View Post
    Haha I know Ash, I now own 9 team dynamic pro race 1.2's, 5 with r888's on (1 wheel & r888 brand new and never used) plus 4 with t1r's on lol
    Very excessive however I do love the 1.2s.....looking forward to the future updates/pics
  1014. #1014
    Quote:
    Originally Posted by jpsaxo View Post
    Haha I know Ash, I now own 9 team dynamic pro race 1.2's, 5 with r888's on (1 wheel & r888 brand new and never used) plus 4 with t1r's on lol
    Im about to buy my 3rd set of comp2's

    that'll be 12 comp2's

    4 with toyo cf1's
    4 with R888's
    new 4 - coming with road tyres, but will probally end up 888'd aswell



    plus i got another 4 rims with kumho ecsta v70's, oh....

    and a stack of 8 r888's waiting to go on rims

  1015. #1015
    Quote:
    Originally Posted by mark1311 View Post
    Ment to say to you that one in the boot needs using or least un strapping, as making marks on tryes.

    Work will resume on yours once I can get myn out as the trolly jack has broken and can't get car down lol and other jacks having new seals fitted lol. All steel ect should be here tus.
    Ok mate I'll sort it when I get the car back

    Cool sounds good I can't wait to get it back and start fitting things to it now!

    Quote:
    Originally Posted by Baz View Post
    Very excessive however I do love the 1.2s.....looking forward to the future updates/pics
    Haha team pro race 1.2's lol!

    Ash - now that's a proper wheel whore right there!! Want to sell any of those r888's?
  1016. #1016
    Cant fault 1.2s!!!!!!!!
  1017. #1017
    steel came this morning for the car, so we have started to fit our strenthing kit to joshs car.



  1018. #1018
    Looking great Mark
  1019. #1019
    Nice work mark!!!!

    This thread has being a pleasure to read from start to now. It's really nice to see the car is being built for the use its intended for. As well as sandy giving us a insight to how he builds the engine' with a eye for detail that is next to none.

    Keep up the good work and look forward to seeing future progress.
  1020. #1020
    just like to add for record the bits in crumple zone are just sat there all paint has been stripped off now for nice fresh welding.

    -cheers bedford.
  1021. #1021
    Quote:
    Originally Posted by Bedford126 View Post
    Nice work mark!!!!

    This thread has being a pleasure to read from start to now. It's really nice to see the car is being built for the use its intended for. As well as sandy giving us a insight to how he builds the engine' with a eye for detail that is next to none.

    Keep up the good work and look forward to seeing future progress.


    Thanks mate, it's all starting to come together now, the carbon bonnet, chassis repairs and new engine will really finish the car off nicely..... For now
  1022. #1022
    Such a good thread, always great seeing the updates.
  1023. #1023
    Quote:
    Originally Posted by jpsaxo View Post
    Thanks mate, it's all starting to come together now, the carbon bonnet, chassis repairs and new engine will really finish the car off nicely..... For now
    Such a whore with carbon bonnet, boot n roof although it'll look epic.

    The finished spec is going to be second to none!
  1024. #1024
    Can't wait for fcs..... Will be hmmmmmm interesting
    That is all
    1 user thanked this post:
  1025. #1025
    Awesome build mate
  1026. #1026
    Quote:
    Originally Posted by rich112 View Post
    Such a good thread, always great seeing the updates.
    Thanks buddy, appreciate the comment

    Quote:
    Originally Posted by jsdvtr View Post
    Such a whore with carbon bonnet, boot n roof although it'll look epic.

    The finished spec is going to be second to none!
    Haha, im trying to do this years build as best as I possibly can this time around Once I got the carbon roof I always wanted a carbon boot + bonnet to have carbon all the way down the middle of the car lol.

    The car should be down to around 800kgs this summer with any luck

    Quote:
    Originally Posted by Collavts View Post
    Awesome build mate
    Thanks mate
  1027. #1027
    While the Car is away with Mark & the Engine being built by Sandy... we are sorting the gearbox out...









    Ready to be sent off to be chrygentically strengthened
  1028. #1028
    I want this in my life too lol
  1029. #1029
    Awsom josh,some great information in your thread as ever

    realy cant wait for more progress
    1 user thanked this post:
  1030. #1030
    Looking good mate
    1 user thanked this post:
  1031. #1031
    never used a press when i did my box.... probally lot easier thou thinking about it
  1032. #1032
    Quote:
    Originally Posted by crisppug View Post
    Awsom josh,some great information in your thread as ever

    realy cant wait for more progress
    Cheers Chris, Sandy is trying to make his posts as informative as possible without giving too many of his secrets away

    Quote:
    Originally Posted by AndySAXO View Post
    I want this in my life too lol
    Yours will be plenty quick enough with the plans you've got mate!

    Quote:
    Originally Posted by fairmorn308 View Post
    Looking good mate
    Thanks mate, thinking about a Sandy engine yourself are you?!

    Quote:
    Originally Posted by scottie_436 View Post
    never used a press when i did my box.... probally lot easier thou thinking about it
    Yeah it's just alot easier doing it this way, saves potentially damaging the bearing
  1033. #1033
    I love this car lol
    1 user thanked this post:
  1034. #1034
    More pictures from mark... the chassis was in a bit of a mess from the previous owner not using the jacking points to jack the car up!





    Bad...



    Even worse



    Fixed



    Marks Strengthening kit





  1035. #1035
    mmmmm rusty metal! bit of a mess really, always scares me probbing about with screw drivers and lever bars, always come across abit of rotting lol
  1036. #1036
    Quote:
    Originally Posted by Baz View Post
    mmmmm rusty metal! bit of a mess really, always scares me probbing about with screw drivers and lever bars, always come across abit of rotting lol
    didt even need tht my finger was enough was litterali just the under seal hold it all together,

    anyways tomora i will start making the metal patches for it.
  1037. #1037
    good progress.

    realy does make me wonder how bad some of the fords on the road would be lol.

    makes me want a bare shell rebuild

    great to see its getting sorted
  1038. #1038
    Quote:
    Originally Posted by crisppug View Post
    good progress.

    realy does make me wonder how bad some of the fords on the road would be lol.

    makes me want a bare shell rebuild

    great to see its getting sorted
    Once the underside of the chassis and engine bay / wheel arches have been done it has basically been a bare shell rebuild over this year and last year, including a brand new engine/cage & carbon bonnet/roof/boot.

    Quite an overhaul tbh Chris lol
  1039. #1039
    id hate to see what mines really like underneath!
  1040. #1040
    Shame about that rust, mine is in good shape for its age tbf! its all luck i geuss and who owned the car previously! im sure it will be sorted an be better than ever!
  1041. #1041
    Quote:
    Originally Posted by miamibluebaby View Post
    Shame about that rust, mine is in good shape for its age tbf! its all luck i geuss and who owned the car previously! im sure it will be sorted an be better than ever!
    Of course

    Yeah I thought mine was in good shape until Mark removed the underseal, it just covers everything up!
  1042. #1042
    Cryogenic strengthening- I wonder who did that first on here................

    great progress mate I am up barles on Sunday want me to bring some casings up?
  1043. #1043
    If you could mate, or check them to see if they have that extra magnet before bringing them up
  1044. #1044
    Just had an email from France "Your Carbon Bonnet is now ready to leave our warehouse"



    I'll update with pictures when it arrives at Marks for Lacquering
    2 users thanked this post: ,
  1045. #1045
    excellent work yet again JP, always put 110% into the things you do, looking forward to seeing the end result ;D keep up the good work
  1046. #1046
    Oh my, alot of work there!

    A bit pre-emptive, but here's a J4 of mine I've just dyno'd, that's similar to the spec I'm building Josh's JP4 to:
    http://youtu.be/wgpjM0zZ9To
    2 users thanked this post: ,
  1047. #1047
  1048. #1048
    Quote:
    Originally Posted by Sandy309 View Post
    Oh my, alot of work there!

    A bit pre-emptive, but here's a J4 of mine I've just dyno'd, that's similar to the spec I'm building Josh's JP4 to:
    http://youtu.be/wgpjM0zZ9To
    I just laughed like a little boy listening to that haha
    1 user thanked this post:
  1049. #1049
    Quote:
    Originally Posted by jpsaxo View Post
    I just laughed like a little boy listening to that haha
    thats cos you are a little boy JP....

    with (in a nicolas cage.. gone in 60 secs voice) too match bladdy maney

  1050. #1050
    saw that on face book, enjoyed with the volume on full chat
  1051. #1051
    Quote:
    Originally Posted by scottie_436 View Post
    thats cos you are a little boy JP....

    with (in a nicolas cage.. gone in 60 secs voice) too match bladdy maney

    I'm not actually earning that much money mate, I just work bloody hard - like today - I'm working 7-3:30 at my normal job, then starting my second job 5-midnight. Then back in at 7am - 11am on sat morning, but then I do have the rest of the weekend off which is pretty rare

    Quote:
    Originally Posted by boz View Post
    saw that on face book, enjoyed with the volume on full chat
    Hehe, I did the same! Sandy's just finishing off his race engines then it's full stream ahead doing my engine
  1052. #1052
    Looking good dude

    Bet the drive seems empty without it sat there
  1053. #1053
    Quote:
    Originally Posted by AlexB View Post
    Looking good dude

    Bet the drive seems empty without it sat there
    Yeah it's weird not having it sat in the corner waiting for some attention lol
  1054. #1054
    I can imagine mate
    Like if mine wasnt sat in the unit id have the same thing
  1055. #1055
    Quote:
    Originally Posted by AlexB View Post
    I can imagine mate
    Like if mine wasnt sat in the unit id have the same thing
    this main difference between you two... if joshs anit sat there he doset go and buy another one haha .


    rust patch is all done under footwell drivers side, today will be stripping rest the sealer paint/crap from front archs and bay, trail fitting a satchshifter.
  1056. #1056
    Quote:
    Originally Posted by mark1311 View Post
    this main difference between you two... if joshs anit sat there he doset go and buy another one haha .


    rust patch is all done under footwell drivers side, today will be stripping rest the sealer paint/crap from front archs and bay, trail fitting a satchshifter.
    Lol...

    Awesome Mark, love how quickly you've cracked on with it
  1057. #1057
    WOW that engine is emmence.

    thats the vapour coming out the boddies? fuel

    looking forward to more progress
  1058. #1058
    Quote:
    Originally Posted by mark1311 View Post
    this main difference between you two... if joshs anit sat there he doset go and buy another one haha .
    Since its been sat ive bought 2 cars and what??

    and as ive said a few times i bought the vtr so i can have a cheap toy whilst i sort the pug properly plus it will make me money at the end unless i bend it at mallory or something and ive got a buyer lined up hes just trying to shift his car after ive done mallory
  1059. #1059
    Quote:
    Originally Posted by crisppug View Post
    WOW that engine is emmence.

    thats the vapour coming out the boddies? fuel

    looking forward to more progress
    Fuel stand off, you notice it alot more on the dyno than in the car and a good air filter keeps it all in.
  1060. #1060
    Quote:
    Originally Posted by Sandy309 View Post
    Fuel stand off, you notice it alot more on the dyno than in the car and a good air filter keeps it all in.
    cheers sandy,makes sence now-was unsure what was happening

    keep them pics coming
  1061. #1061
    Quote:
    Originally Posted by crisppug View Post
    cheers sandy,makes sence now-was unsure what was happening

    keep them pics coming
    He's just finishing his race engines off then it's full throttle ahead to get mine done
  1062. #1062
    Quote:
    Originally Posted by jpsaxo View Post
    I'm not actually earning that much money mate, I just work bloody hard - like today - I'm working 7-3:30 at my normal job, then starting my second job 5-midnight. Then back in at 7am - 11am on sat morning, but then I do have the rest of the weekend off which is pretty rare
    Fair enuff

    I used to beable todo that... started work on a friday morning at 5am before now... climbed into bed at 2pm saturday... got called back out at 4.30pm.. home at 8pm... then called out again 8am sunday... home 7pm

    LOL! Not anymore.. have the kids living with me so overtime has gone out the window.

    £1000 a month down

    Least the money is going to a good cause ... enjoy rest of the weekend haha
  1063. #1063
    nice work
    were the hell do you get money from Josh? that motor must me costing circa £8k? + welding ect
    1 user thanked this post:
  1064. #1064
    Quote:
    Originally Posted by mattwesty View Post
    nice work
    were the hell do you get money from Josh? that motor must me costing circa £8k? + welding ect
    I honestly don't know where it comes from lol

    Cheers Matt - you at any shows this year? It's been way too long mate!
  1065. #1065
    I love this car!! FACT!
  1066. #1066
    Found a video of a 306 D turbo starting behind me at the ring in 2011... (click on the picture to view)



    Lol
  1067. #1067
    Another Update:-

    Carbon bonnet arrived from France today, looking good, needs a bit of tidying up, areo catches fitted and lacquering before it can be fitted





    Ultra lightweight!

    2kgs!

  1068. #1068
    yeyahh,

    you soon wont legally be allowed to call it a mango jp.
  1069. #1069
    nice! which company did you get it from?
  1070. #1070
    Quote:
    Originally Posted by Olly View Post
    yeyahh,

    you soon wont legally be allowed to call it a mango jp.
    Haha, this is the last of the carbon stuff.... i think lol

    Quote:
    Originally Posted by Chr15 View Post
    nice! which company did you get it from?
    From "AC Sport" in France mate
  1071. #1071
    nice video tanned man
  1072. #1072
    Bonnet looks good Josh..

    Our carbon goodies must of been sent out the same time as my package from ac sport arrived today
  1073. #1073
    Quote:
    Originally Posted by dannygti View Post
    Bonnet looks good Josh..

    Our carbon goodies must of been sent out the same time as my package from ac sport arrived today
    ha! Thats awesome, what did you get?
  1074. #1074
    Quote:
    Originally Posted by jpsaxo View Post
    ha! Thats awesome, what did you get?
    Bought a Saxo kit car spoiler in carbon.

    The bonnet will look great when lacquered mate

    I reckon a mango twin strip like on the oldskool BMW race cars would look cool as fuck.. Nothing over the top just nice and neat.. Would really stand out against the carbon
  1075. #1075
    Quote:
    Originally Posted by dannygti View Post
    Bought a Saxo kit car spoiler in carbon.

    The bonnet will look great when lacquered mate

    I reckon a mango twin strip like on the oldskool BMW race cars would look cool as fuck.. Nothing over the top just nice and neat.. Would really stand out against the carbon
    Got a pic? I think i know what you mean... definitely would look good against the carbon.

    There is a few imperfections in the carbon but mark reckons with enough layers of lacquer it should be fine
  1076. #1076
    Not yet Josh, I'm offshore.. My mom will send me a pic through soon.

    Yer no doubt with lacquer it will look great but more importantly it's
    Light and it makes your car faster.
    1 user thanked this post:
  1077. #1077
    Quote:
    Originally Posted by dannygti View Post
    Not yet Josh, I'm offshore.. My mom will send me a pic through soon.

    Yer no doubt with lacquer it will look great but more importantly it's
    Light and it makes your car faster.
    Definitely the most important thing, i wont be happy until the car weights 800kg's or less with half a tank of fuel!
  1078. #1078
    gunna look swish with the bonnet too man
  1079. #1079
    Quote:
    Originally Posted by jpsaxo View Post
    I honestly don't know where it comes from lol

    Cheers Matt - you at any shows this year? It's been way too long mate!
    Im not too sure yet, Ian is rebuilding his Saxo atm, (full strip down,/rebuild) if that is done in time FCS could be on cards for track action
  1080. #1080
    Who's this ^^^


    Josh crap picture of spoiler is on my Facebook (mum took the pic, what did I expect)
  1081. #1081
    lol Danny

    had a look on that site, spoiler would look good on a carbon boot
    1 user thanked this post:
  1082. #1082
    Quote:
    Originally Posted by mattwesty View Post
    lol Danny

    had a look on that site, spoiler would look good on a carbon boot
    It's THE mr cleaning whore lol

    Quote:
    Originally Posted by mattwesty View Post
    Im not too sure yet, Ian is rebuilding his Saxo atm, (full strip down,/rebuild) if that is done in time FCS could be on cards for track action
    Yeah Matt Newton is doing it isn't he? Should be a proper beast, what engine is he having in it?

    Would be great to catch up with some of the old ssc/shed/bert Motorsport crew

    Quote:
    Originally Posted by dannygti View Post
    Who's this ^^^


    Josh crap picture of spoiler is on my Facebook (mum took the pic, what did I expect)
    Lol, I'll look when I get a spare minute mate
  1083. #1083
    standard engine for now, spending time on getting shell and chassis perfect, dont need big power to show people up
    2 users thanked this post: ,
  1084. #1084
    Quote:
    Originally Posted by mattwesty View Post
    standard engine for now, spending time on getting shell and chassis perfect, dont need big power to show people up
    Definitely agree with that, good suspension / chassis & some sticky tyres will make it rapid
  1085. #1085
    Quick pic of my car in Marks new unit

  1086. #1086
    looks like a skip... there yellow too, cant wait to see the finished results and actually the whole car together!
    im calling shotgun on first proper blast
  1087. #1087
    we also managed to remove the fuel tank aswell. tomora all been well will have the full day to work on the car, get the beam down and see what the damage is like there, hopfully start doing some welding aagin tomora on it. didt fancy it today after removing tank and spilling some the fuel
  1088. #1088
    Hopefully you didnt spill too much there shouldn't be too much, if anything to do underneath from the front arches backwards Mark
  1089. #1089
    think there will be some work round where fuel tank whent but will see in morning i guess! will get pics up asap. just remembered though i have meeting in morning and sparkys in again tomora to sort some lights out for me .
  1090. #1090
    Awesome mate, your the unit all sorted by the sounds of it. Keep me updated
  1091. #1091
    Its a good job i got Mark to look at the whole chassis... Its amazing what you can find .....another hole nicely hidden behind the fuel filler piping in the drivers side rear arch



  1092. #1092
    needs a "lower than your grans nips" in the back window to get any sort of cred in my books good to see you still putting 100% behind it!
  1093. #1093
    bloody hell josh! a tonne of work going into that shell, cracking stuff dude!
  1094. #1094
    Haha joe!! I'll search eBay for another one

    Ash - no half measures here
  1095. #1095
    been bit quite from my side things as been so busy with moving etc, anyways as just said quite nasty patch rust on rear arch but will be felt with this week along with the rest the underside, i have smahed my iphone so pics abit crap tbh...

    front arch pass side pics, rust removed, templates for metal patches,




    under rear area now beams off.


    got an extra set hand this week so in theory all under side will be stripped of sealer and re sealed and painted this week, then move on to finishing the engine bay off.
  1096. #1096
    Great stuff Mark How's the underside of the boot looking? I'd text but I've just changed my number so it won't be switched over until tomorrow
  1097. #1097
    Jesus that car was in shitstate! will be sooo much better when done
  1098. #1098
    /\ shut up
    4 users thanked this post: , , ,
  1099. #1099
    To be fair it was it in a pretty bad way - not that we knew at the time as the underseal covers everything up. I'd imagine if you took the underseal off all saxo's at least 50% of them would be in similar bad shape!
  1100. #1100
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Jesus that car was in shitstate! will be sooo much better when done
    suprised you havent told him to just drive it....
  1101. #1101
    Quote:
    Originally Posted by AlexB View Post
    suprised you havent told him to just drive it....
    it won't be as fast or handle as well as his old gold thing.

    -----

    Coming on properly well now JP, glad to see how much attention is being given to make it spot on! Would love to see it when it's all done and being used!
    1 user thanked this post:
  1102. #1102
    Quote:
    Originally Posted by AlexB View Post
    suprised you havent told him to just drive it....
    No i'll reserve that one just for you.
  1103. #1103
    Quote:
    Originally Posted by unreal106 View Post
    /\ shut up
    Or.....

    Looks like your own mates like clogging your thread up more than i do although i dont do it on purpose.

    Keep up the good work and maybe teach alexb to drive on atrack sometime instead of waxing his canary with his man fat actually while im at it as he doesntcare about what people think about him and what he does in life then i wont expect any comebacks to this

  1104. #1104
    Quote:
    Originally Posted by jayyoung View Post
    Coming on properly well now JP, glad to see how much attention is being given to make it spot on! Would love to see it when it's all done and being used!
    Cheers buddy with massive help from Sandy & Mark we are trying to do it as best as possible this year
  1105. #1105
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Keep up the good work and maybe teach alexb to drive on atrack sometime instead of waxing his canary with his man fat actually while im at it as he doesntcare about what people think about him and what he does in life then i wont expect any comebacks to this

    did you just acuse me of being fat?
    just so your aware i have s trackday on saturday too

    i dont care but when people dig i will respond
    i think your an utter twat and a lot of the forum agree
    they would also agree that in an utter twat aswell but they dont keep cropping up witg stupid comments like you do
    yes i started this one with my reply
    but tbh what josh is doing now is what ill be doing next month and you might understand that after seeing his

    sorry to clog and spam your thread josh this guy just doesbmy fucking head in
  1106. #1106
    What it is alex is that you guys misunderstand everything i say and man fat is spunk btw lol

    good on ya for the trackday
  1107. #1107
    never heard that expression before id of just said spunk its easier

    its not us misuderstanding its how you word things
    everything you post is cuntish or just stupid much like "oh what a mess" its like you only post the bad side of things never say on the end "glad your sorting it properly will be mint when done" ect
    plus a lot of the time you bang on about how shit saxos are and bum renaults... its a citroen forum
  1108. #1108
    I said its in shitstate and will look so much better when done?

    Lets be honest though renaults are better especially twingo rs i hear they are the dogs dangleys!

    Seriously though i just cant wait to see the car done and the inevitably awesome track vids after!
    1 user thanked this post:
  1109. #1109
    bout the only time you have though fella
    normally your a knob your reply to tom kinda shows the fact you are

    im not saying im any better either i know a lot on here hate me but i at least dont crop up with stupid opinions

    anyway ill leave joshs thread and get back to work
    last few days here so sax-p is a distraction so it goes faster
  1110. #1110
  1111. #1111
    i will upload some better quailty pics later.
  1112. #1112
    More progress on the underside of the chassis





  1113. #1113
    Saw this on Marks Facebook, looks very good JP
  1114. #1114
    How much does something like this set you back with mark?
  1115. #1115
    Quote:
    Originally Posted by MR_N View Post
    Saw this on Marks Facebook, looks very good JP
    Yeah I'm very impressed with the work so far, top notch!

    Joe - depends exactly what needs doing - too many variables to say a set price
  1116. #1116
    Been up to Marks this afternoon; I'll let the pics do the talking...

    Engine bay mainly done just a few bits to tidy up







    Underneath all Stripped & stonechipped ready for paint



    1 user thanked this post:
  1117. #1117
    Looking good josh!. I cant wait to see that engine in there
    1 user thanked this post:
  1118. #1118
    Quote:
    Originally Posted by xsi16v View Post
    Looking good josh!. I cant wait to see that engine in there
    and me Matt, Soooooooooooooo excited You sorted out a new supercharger belt / bracketory for yours yet?
  1119. #1119
    looks really clean!! looking forward to seeing some paint! and also looking forward to seeing it at fcs!!
    1 user thanked this post:
  1120. #1120
    Quote:
    Originally Posted by jpsaxo View Post
    and me Matt, Soooooooooooooo excited You sorted out a new supercharger belt / bracketory for yours yet?
    should be all sorted fingers crossed, hopefully ready for some trackdays soon so i can try it out.

    Pulling the garage down this week so the car is getting tucked up in my grans garage for a bit
  1121. #1121
    Marks work is second to none on here. Must put in a shit load of hours and everything seems to be done right and not "RIGHT NOW". Nothing but respect for you mate.

    Car is coming along great I find myself on your thread most day's looking for a update from sandy most days.
  1122. #1122
    Quote:
    Originally Posted by xsi16v View Post
    should be all sorted fingers crossed, hopefully ready for some trackdays soon so i can try it out.

    Pulling the garage down this week so the car is getting tucked up in my grans garage for a bit
    Pulling the garage down? Wtf mate haha. I'll let you know which track day I'm doing at the end of May, will be a last minute thing though

    Quote:
    Originally Posted by Bedford126 View Post
    Marks work is second to none on here. Must put in a shit load of hours and everything seems to be done right and not "RIGHT NOW". Nothing but respect for you mate.

    Car is coming along great I find myself on your thread most day's looking for a update from sandy most days.
    Awesome mate, hope you enjoy the read? It's been a long road over winter but now the good weather is coming and the chassis is nearly done there's light beginning to appear at the end of the tunnel
  1123. #1123
    Quote:
    Originally Posted by jpsaxo View Post
    Pulling the garage down? Wtf mate haha. I'll let you know which track day I'm doing at the end of May, will be a last minute thing though
    Having a 4 car garage built. Hopefully be able to offer more services with a bigger workshop. Also ramp, rollover spit etc for the bigger jobs.


    Yeah let me know if you book anything mate.
  1124. #1124
    The is looking really good!
    Rust repair is a thankless task, but you should have a good solid shell once it's done!
    Have you got much more to do once the repairs are done? Or will it just be putting it together?
    When are you hoping to have it back on the road?
  1125. #1125
    looks good not so tanned anymore pasty pale man
  1126. #1126
    looks great josh nice work so far can not wait to see this on some british tracks again!
  1127. #1127
    Quote:
    Originally Posted by xsi16v View Post
    Having a 4 car garage built. Hopefully be able to offer more services with a bigger workshop. Also ramp, rollover spit etc for the bigger jobs.


    Yeah let me know if you book anything mate.
    That's awesome, is it going in the same place as the old double garage?

    Quote:
    Originally Posted by Beaniemoo View Post
    The is looking really good!
    Rust repair is a thankless task, but you should have a good solid shell once it's done!
    Have you got much more to do once the repairs are done? Or will it just be putting it together?
    When are you hoping to have it back on the road?
    Thanks mate, yours is coming along nicely as well

    It is a task alot of people overlook but definitely worth doing!

    Once the repairs are finished Im picking the car up next Sunday (8th April) hopefully, then I've got to put everything back on, like front suspension, rear beam, brake lines, steering stuff, master cylinder, satshifter, all the interior back in etc etc.

    I've got about 3 weeks to do all of that which takes me until the end of April which is when the new engine arrives, aiming to have it all done and on track mid-end of May

    Quote:
    Originally Posted by Sophia_Bush View Post
    looks good not so tanned anymore pasty pale man
    Haha, tanned man again by the end of this year when I'm
    Back in Oz mate lol

    Quote:
    Originally Posted by unreal106 View Post
    looks great josh nice work so far can not wait to see this on some british tracks again!
    And me Tom, hopefully it will suprise a fair amount of people
  1128. #1128
    looking good JP, is car staying same colour when it gets painted?
  1129. #1129
    Quote:
    Originally Posted by mattwesty View Post
    looking good JP, is car staying same colour when it gets painted?
    Yeah staying Mango the engine bay & black underneath + arches
  1130. #1130
    Last bit of welding (ecu engine mount plates) now done...



    Time to smoothening everything off for 1 last time & then primer + paint
    1 user thanked this post:
  1131. #1131
    looking realy realy good josh,very inspirational.once its all together id imagine it will be very solid

    mango beast
    1 user thanked this post:
  1132. #1132
    Quote:
    Originally Posted by crisppug View Post
    looking realy realy good josh,very inspirational.once its all together id imagine it will be very solid

    mango beast
    Cheers Chris, I think more than anything it's nice to know I'm now working with a 100% solid chassis
  1133. #1133
    looking good! do you have a target complete date yet or just seeing how it goes?
    I can't wait to see it done... makes me proud to be a fellow mango haha
  1134. #1134
    Quote:
    Originally Posted by Liamjrhodes View Post
    looking good! do you have a target complete date yet or just seeing how it goes?
    I can't wait to see it done... makes me proud to be a fellow mango haha
    Thanks mate, target date is FCS, but I'd like to squeeze a track day in before fcs around the end of May/early June if possible.

    The engine bay is now nearly finished, I think you'll agree Marks done an epic job

    Scuttle extended while retaining the standard wiper motor



    Holes filled in & smoothed over on the engine bay chassis legs..





  1135. #1135
    What engine mounts u going for jp??

    Hope the vibration don't shake all that filler loose

  1136. #1136
    Quote:
    Originally Posted by scottie_436 View Post
    What engine mounts u going for jp??

    Hope the vibration don't shake all that filler loose

    he's using pug sport mounts. look same as oem ones but stiffer and need this plates welded in.

    re you filler comment, all the holes are welded up, ground down and then a skim of filler is applied, no more then 0.5mm of filler anywhere if u look back a few pages you will see my metal working skilles.

    also when i have a client come to me, they explain what the cars been built for and its specs, i would not use glaze (not bodie filler) if its going to crack ones the cleints spent there hard earned cash 2 weeks later. josh uses the car for track and runs 250+ spring so i would neva use filler for this reason but such a think layer of glaze will never crack... no offence but body work is a highly skilled job to do RIGHT, and it annoys me when people think its very easy job to get it spot on and make smart arse comments.


    anyways engine bay had now been etch primed any impercection be sanded out and will be primed in the morning, thurs will bring underside painted.

  1137. #1137
    Mark, always admire your work!

    Jp this is going to be a work of art on track!
  1138. #1138
    bring on the next few months re-assembly time soon canttt wait
  1139. #1139
    awaits josh txting/ ringing tell me hes scatches paint fiting somet
  1140. #1140
    Just to Answer Ash's question - they are group N pugsport mounts with a group A solid lower mount

    I've run them for over 3 years now and think they are just about right, solid enough to reduce engine movement, without rattling my teeth out lol

    Mark - I'm over the moon with how that has come out mate, absalutely brilliant mate
  1141. #1141
    Just to Answer Ash's question - they are group N pugsport mounts with a group A solid lower mount

    I've run them for over 3 years now and think they are just about right, solid enough to reduce engine movement, without rattling my teeth out lol

    Mark - I'm over the moon with how that has come out mate, absalutely brilliant mate
  1142. #1142
    Whoa

    Mark chill dude.... Wasn't a dig at your workmanship... Just a laugh with josh. Sorry if offence caused

    Finished article looks banging btw
  1143. #1143
    I don't think he took it as a dig Ash, was just going over exactly what he had done to get such a great end result

    Ash - you at fcs mate?
  1144. #1144
    The work marks done and the effort he's put in is amazing!
    Great stuff! Can't wait for you too get the car back and get it built back up ready to hit the tracks again, be great too see you flying round donnington, hopefully that's still the plan? And timeline is looking good? Engine still coming along nicely?
  1145. #1145
    this car is and will continue to be a credit to you josh

    fair play to mark and the effort and workmanship put in, will be mint when done!!
  1146. #1146
    Spotted this today


    5:19
  1147. #1147
    Haha awesome, I'd just overtaken the blue scooby there
  1148. #1148
    Love it
  1149. #1149
    The ring has never really appealed to me. After seeing all the supercars i could take the piss out of i think ive just changed my mind!!

    When are we going?
  1150. #1150
    You coming Matt? Get on it mate!!! Check the west mids section for all the details mate

    p.s Matt - they would take the piss out of you until you've done 50 odd laps and learnt the track
    1 user thanked this post:
  1151. #1151
    Sneak peek...

  1152. #1152
    good news, undersides all painted to now,
    bad news totali killed my phones so no pictures. less can get it working lol
  1153. #1153
    Just Read thro the hole Thread Its amazing mate, my vts will be coming off the road shortly to have the engine bay done just like yours going to look pukka once its done
  1154. #1154
    Coming on nicely mate.
  1155. #1155
    and back from the booth




    1 user thanked this post:
  1156. #1156
    Mint!!!!
  1157. #1157
    Quote:
    Originally Posted by Mathias View Post
    Mint!!!!
    nooo... its mango not mint haha
  1158. #1158
    Another stunning job mark!


    Can't believe how good the bays/underside look when properly painted! If only they left the factory looking this good!


    James
  1159. #1159
    Looking good matey!
    Got to be the nicest part of any project, the fresh paint bit!
  1160. #1160
    Bet it feels rapid! very nice
  1161. #1161
    Looks a spot on job mark,

    Look better once the engine in there!! Blasting round the ring!
    1 user thanked this post:
  1162. #1162
    Wow! I shall be making a note of you Mark
    1 user thanked this post:
  1163. #1163
    Looks awesome mate, very very good work again from Mark :-)
  1164. #1164
    Quote:
    Originally Posted by Jim-Bob View Post
    Another stunning job mark!


    Can't believe how good the bays/underside look when properly painted! If only they left the factory looking this good!


    James
    cheers mate, yer dose look sooo much better once all painted, yer if only they did be nice lol.

    Quote:
    Originally Posted by Beaniemoo View Post
    Looking good matey!
    Got to be the nicest part of any project, the fresh paint bit!
    cheers mate, yer totali agree, cant beat the feeling of looking at pics of when stuff comes covered in rust anf full of holes o see it in paint and done,

    take matts ax for example, when he brought tht it was a seriours shead full holes and rust as he knows, now he had a shell that look better then when it was new, and i can look at pics sit back n think i did all tht great feeling!

    now get back to your work and paint yours.

    Quote:
    Originally Posted by AndySAXO View Post
    Looks a spot on job mark,

    Look better once the engine in there!! Blasting round the ring!
    cheers mate, yous is next in firing line of my spray gun.

    Quote:
    Originally Posted by willsy View Post
    Looks awesome mate, very very good work again from Mark :-)
    cheers dude, little quicker turn around then yours eh? get some fresh pics up!
  1165. #1165
    Nice one mark, josh engine bay looks so nice, so glad I took my car to you now

    Get your iPhone sorted? Or totally broken?
  1166. #1166
    Looks awesome dude! Are you going to do the arches and underside mango too?
  1167. #1167
    Quote:
    Originally Posted by Lewisimo View Post
    Looks awesome dude! Are you going to do the arches and underside mango too?
    Lewis...

  1168. #1168
    Quote:
    Originally Posted by AndySAXO View Post
    Nice one mark, josh engine bay looks so nice, so glad I took my car to you now

    Get your iPhone sorted? Or totally broken?
    cheers mate, nope totali broken now lol so am in shit phine wise atm lol
  1169. #1169
    I love this thread! Coming on nice just can wait to see this fruity lump in and some video's up!

    Quote:
    Originally Posted by mark1311 View Post
    Quick question Mark, how do you treat inside the boxed in sections?

    Can anything be sprayed in the holes to treat any rust and prevent it?
  1170. #1170
    WOW now thats a propper job! awsom,looks so fresh and clean - and no rust
  1171. #1171
    Thanks lads, appreciate all the comments. Marks certainly done an epic job

    I'll get a load of pictures when I pick the car up on Sunday

    Chris - yes mate rust free is great, means I know I have a great chassis to work with from now onwards
  1172. #1172
    engine in yet josh come onn get a move on...
  1173. #1173
    Lol mark, we start today I will be back at 6 to fit satchshift and seats and harnesses then just maybe start on loom and dash
  1174. #1174
    Quote:
    Originally Posted by mark1311 View Post
    engine in yet josh come onn get a move on...
    We were halfway through doing it, then we realised we hadnt got the bonnet to keep it covered up lol
  1175. #1175
    Quote:
    Originally Posted by jpsaxo View Post
    We were halfway through doing it, then we realised we hadnt got the bonnet to keep it covered up lol
    Didnt know you had it? How long was sandys turn around time?
  1176. #1176
    looks fantastic josh from face book and as we said layer it up yo
    1 user thanked this post:
  1177. #1177
    Quote:
    Originally Posted by jsdvtr View Post
    Didnt know you had it? How long was sandys turn around time?
    Haven't got it yet I was taking the piss out of Mark lol. Get it in 2-3 weeks

    Picked up the car today...

    Mark and Olly chatting



    Olly kindly leant his services in return for Jäger



    Quote:
    Originally Posted by unreal106 View Post
    looks fantastic josh from face book and as we said layer it up yo
    Sams done first layer of wax tonight



    While I spent a good 3-4hours giving the cockpit a good clean and made it look somewhat like a car again





    So we are now at the stage of getting ready to start on the main work to commence from tomorrow night

    P.s if anyone has 1 standard fuel line that runs from the fuel filter through the cockpit to the bulkhead please Pm me
  1178. #1178
    Quote:
    Originally Posted by jpsaxo View Post

    already an animal in the engine bay

    will need another layer me thinks (minimum)
    2 users thanked this post: ,
  1179. #1179
    A Sam powered VTS will be quicker than a Sandy engine
  1180. #1180
    Quote:
    Originally Posted by piggy123 View Post
    already an animal in the engine bay

    will need another layer me thinks (minimum)


    animal for sure.

    Mule to be exact
    1 user thanked this post:
  1181. #1181
    Looking mint jp, can't wait to see it.

    When the mango is fresh and clean it looks soo good.

    Still can't help think the car would look so much better withought the tints
  1182. #1182
    1mulepower = 200+ bhp
    unfortunately i cant see that being true lol

    back to the thread..... pictures just dont do marks work any justice, gorgeous
    1 user thanked this post:
  1183. #1183
    Quote:
    Originally Posted by Olly View Post
    animal for sure.

    Mule to be exact
    ROLFMAYO

    Quote:
    Originally Posted by dannygti View Post
    Looking mint jp, can't wait to see it.

    When the mango is fresh and clean it looks soo good.

    Still can't help think the car would look so much better withought the tints
    Cheers Mr Gti-T, Tints make the 16year olds wet remember lol. Nah in all honesty I like them because a) It hides the cage etc from outside (giving the more standard look) & b) it adds to the mango / black contrast imo
  1184. #1184
    looks good my pale pork pie loving friend
  1185. #1185
    Standard look? Oh please!
  1186. #1186
    You got to do what makes you happy.
    Personally I think it's a shame hiding that sexy interiror. The cage is black so wouldn't stand out 'that' much anyway??
    If you wanna make the 16yo wet just get a meg r26.r development car
  1187. #1187
    Quote:
    Originally Posted by Sophia_Bush View Post
    looks good my pale pork pie loving friend
    Lol Gav! Theres always next year for lcfc!

    Quote:
    Originally Posted by Chr15 View Post
    Standard look? Oh please!
    Its carbon wrap... honest lol
  1188. #1188
    Quote:
    Originally Posted by dannygti View Post
    You got to do what makes you happy.
    Personally I think it's a shame hiding that sexy interiror. The cage is black so wouldn't stand out 'that' much anyway??
    If you wanna make the 16yo wet just get a meg r26.r development car
    True... I've always liked them and particularly now with the cage. If people get up close you can still look through but to the untrained eye they wouldn't know any different.

    Haha your r26r was a beast, to this day i still don't know why you got rid of it lol
  1189. #1189
    Dannys R26.R was the shit Josh! absolute beast of a car! yeah next year unless 3 wins and results go our way
  1190. #1190
    Yeah, standard look......everything seems normal......BANG! CARBON/CARBON/CARBON
  1191. #1191
    Also I forgot to upload This showing how marks extended the scuttle

  1192. #1192
    Looks great josh

    Gotta agree with the lads though, those tints are heinous and detract from the car if you ask me. It cheapens the look, which couldn't be further from the truth! Would look awesome with the cage visible too! You know we are right, loose them brother!
  1193. #1193
    Engine bay looks Dam FINE,nice to see you Sam
  1194. #1194
    What was the purpose of the scuttle modifications
  1195. #1195
    Quote:
    Originally Posted by dannygti View Post
    If you wanna make the 16yo wet just get a meg r26.r development car
    The 16 yo's round my way don't dig a cage and harnesses sadly
  1196. #1196
    Quote:
    Originally Posted by adamskiTNR View Post
    What was the purpose of the scuttle modifications
    So he can run long trumpets and an air filter, and still have room behind it all!
  1197. #1197
    Few goodies have arrived while i was away over Easter LOL!

  1198. #1198
    Quote:
    Originally Posted by jpsaxo View Post
    Few goodies have arrived while i was away over Easter LOL!
    A Few?!?! Half a bloody car there
  1199. #1199
    is that carpet finally going in the bin Josh??
    1 user thanked this post:
  1200. #1200
    josh we dont want to look at a load of boxes show us the shiny bits yo
  1201. #1201
    Quote:
    Originally Posted by adamskiTNR View Post
    Yeah, standard look......everything seems normal......BANG! CARBON/CARBON/CARBON
    Gives it away slightly doesn't it lol. I was thinking of painting the bonnet and boot, leaving a small strip through the paint, but then I think it would be rude to cover up all the weave?!

    Quote:
    Originally Posted by Lewisimo View Post
    Looks great josh

    Gotta agree with the lads though, those tints are heinous and detract from the car if you ask me. It cheapens the look, which couldn't be further from the truth! Would look awesome with the cage visible too! You know we are right, loose them brother!
    Cheers Lewis-I-Take-All-Year-To-Do-1-Job

    I'll think about the tints, I still like the fact it hides the cage so the only bit you can see is the A pillar, and because its a weld in cage it follows the A pillar more than a bolt in cage so its not very visible

    Quote:
    Originally Posted by crisppug View Post
    Engine bay looks Dam FINE,nice to see you Sam
    Yeah unfortunately Sams contract ran out at work so he's been keeping himself busy by helping me Chris, he's at gokarting on Thursday so you can have a chat with him then

    Quote:
    Originally Posted by PJN View Post
    A Few?!?! Half a bloody car there
    Lol I know, I know! Only need a few more bits now and should be all good to build it all up

    Quote:
    Originally Posted by xsi16v View Post
    is that carpet finally going in the bin Josh??
    Pah, wash your mouth out with soap Matthew! The carpets staying for now mate, if I can't get it down to 800kgs I might have to take drastic measures... You coming the ring trip with us then mate?!

    Quote:
    Originally Posted by unreal106 View Post
    josh we dont want to look at a load of boxes show us the shiny bits yo
    Lol Tom, Sorry mate... I've got loads of pictures from yesterday's shift on the mango - didn't finish until 9:30pm lol. Ive uploaded them to my photobucket if you fancy a sneak peek I'll get them posted up straight after work today buddy
  1202. #1202
    Lol you bastard!

    My cage actually sits proper tight to the a pillar whereas in the Saxo it didn't. I guess it's how it's fitted that makes the diff. Consider the tint removal mate, jokes aside it will make more 'mature' and classy. I think having tints lends itself to highlighting the chav image saxos already have. Trust me on this one brother! When you get to my age you'll look back an think "why on earth did I have tints?!" The 90's have long gone dude
  1203. #1203
    Quote:
    Originally Posted by Lewisimo View Post
    Lol you bastard!

    My cage actually sits proper tight to the a pillar whereas in the Saxo it didn't. I guess it's how it's fitted that makes the diff. Consider the tint removal mate, jokes aside it will make more 'mature' and classy. I think having tints lends itself to highlighting the chav image saxos already have. Trust me on this one brother! When you get to my age you'll look back an think "why on earth did I have tints?!" The 90's have long gone dude


    Agreed. but maybe its all part of the deception / sleeper look, then the light goes green and the pub talk ends


    So last night I got a fair amount done with the help of my brother....

    Firstly gave the interior bungs some back to black that had sat and soaked in over the previous night





    Some general close ups of the engine bay....

    Smoothed (not with filler!)







    Strengthening across the lower chassis leg



    Strengthening on the ecu engine mount



    One of the general Engine bay



    So we started with fitting the satshifter, first up was drilling out the hole through the bulkhead



    & then the 2 holes for the gearstick...



    Once we were 100% happy that it was perfect we double checked with the plate over it



    Then we popped some sealant down onto it and stage 1 tightened it into place





    Finally we fitted the unit to the bulkhead and the lower arm on that goes through the exhaust tunnel as well.



    By this point it was 9:30pm so we finished up for the night. More progress tomorrow
  1204. #1204
    [QUOTE=jpsaxo;5911226]Gives it away slightly doesn't it lol. I was thinking of painting the bonnet and boot, leaving a small strip through the paint, but then I think it would be rude to cover up all the weave?!

    I like painted carbon fibre parts. far more understated, and look like it's there for a function. only when you open the bonnet and they see the underside in bare carbon
  1205. #1205
    it soo clean!!! looks good! not alot of good looking mango sax's out there!
  1206. #1206
    Wooo very nice josh, looks fapping gorgeous!
  1207. #1207
    [quote=adamskiTNR;5912065]
    Quote:
    Originally Posted by jpsaxo View Post
    Gives it away slightly doesn't it lol. I was thinking of painting the bonnet and boot, leaving a small strip through the paint, but then I think it would be rude to cover up all the weave?!

    I like painted carbon fibre parts. far more understated, and look like it's there for a function. only when you open the bonnet and they see the underside in bare carbon
    Very true, I might do it over the winter....

    Quote:
    Originally Posted by Iamallywhan View Post
    it soo clean!!! looks good! not alot of good looking mango sax's out there!
    Definitely not many / if any left in this condition mate, thanks

    Quote:
    Originally Posted by Lewisimo View Post
    Wooo very nice josh, looks fapping gorgeous!
    Aye not bad eh Lewis, will look even better once it has a Sandy Brown engine sitting the engine bay
  1208. #1208
    Im giving the ring trip some thought mate. Need to get a few trackdays on the new setup under my belt first. Also im looking for a new daily drive/work horse so not sure what the situation will be with that, might have to get a tow bar fitted etc.
  1209. #1209
    What did you use to cut the big hole for the gearstick of the satchshift? Looking to fit mine fairly soon.
  1210. #1210
    Have you thought about painting the carbon with a really thin coat of paint like I did with mine so you can still just about see the weave?
  1211. #1211
    Quote:
    Originally Posted by jsdvtr View Post
    What did you use to cut the big hole for the gearstick of the satchshift? Looking to fit mine fairly soon.
    big hole cutter then a long half moon file buddy...... allow a decent amount of time to get it bang on

    Quote:
    Originally Posted by saxo180 View Post
    Have you thought about painting the carbon with a really thin coat of paint like I did with mine so you can still just about see the weave?
    i likey that idea craig
  1212. #1212
    Quote:
    Originally Posted by piggy123 View Post
    big hole cutter then a long half moon file buddy...... allow a decent amount of time to get it bang on
    Do they just go into a drill i take it? What size hole cutter did you use? I think in colins guide it say 70-75mm hole?

    I wont be rushing it, dont see the point when working on cars

    Dont paint the carbon.... Leave it as it is IMO Itl look the tits with the bonnet on!
  1213. #1213
    Loving the latest progress josh

    Bet you cant wait for that engine to go in!
  1214. #1214
    Quote:
    Originally Posted by xsi16v View Post
    Im giving the ring trip some thought mate. Need to get a few trackdays on the new setup under my belt first. Also im looking for a new daily drive/work horse so not sure what the situation will be with that, might have to get a tow bar fitted etc.
    Ok mate, let me know if you want to come so i can try and get you a space in the hotel with us mate

    Quote:
    Originally Posted by saxo180 View Post
    Have you thought about painting the carbon with a really thin coat of paint like I did with mine so you can still just about see the weave?
    Got a pic of that 180? interesting idea...

    Quote:
    Originally Posted by jsdvtr View Post
    Do they just go into a drill i take it? What size hole cutter did you use? I think in colins guide it say 70-75mm hole?

    I wont be rushing it, dont see the point when working on cars

    Dont paint the carbon.... Leave it as it is IMO Itl look the tits with the bonnet on!
    It took ages with our hole saw, im sure with better tools you could breeze through it in no time. We used the size it says on the guide. I fitted one in Nickheads car when I built that up last year so knew what i was doing

    Quote:
    Originally Posted by Berg View Post
    Loving the latest progress josh

    Bet you cant wait for that engine to go in!
    Cheers Berg, you going to be at FCS this year mate? be good to catch up.


    ------------------------------------------------------------------------------------------------------------------------------


    As im sure everyone knows the weather is terrible at the moment so I havent been able to get much done. Firstly I decided to tackle finishing off the satshifter set up. Firstly the gearstick so I was lying underneath the car and not getting too wet lol. Then I fitted the upper rod through the bulkhead, All thats left is to connect it up with the gearstick







    Nice and close to the steering wheel




    As the weather cleared up I started to carefully modify the black plastic scuttle part that runs along underneath the window screen to make it fit with the extended scuttle while trying to keep it looking standard



  1215. #1215
    If weather is dry for a few hours tomorrow I'll re-wax the bay if I get the chance as mine needs a wash polish and wax yo
    1 user thanked this post:
  1216. #1216
    Awesome mate. I am looking forwar to seeing this all come together! Can I still have a blast on track with ya at FCS?
  1217. #1217
    this car will look amazing once its built back up
  1218. #1218
    Ill be at FCS mate yer, ill come and hunt you down (if your ever off the track lol)
  1219. #1219
    I'm sure josh won't mind you riding shotgun Lewis
  1220. #1220
    Quote:
    Originally Posted by Lewisimo View Post
    Awesome mate. I am looking forwar to seeing this all come together! Can I still have a blast on track with ya at FCS?
    Yeah of course you can Lewis should give you the perfect motivation toget yours finished?!

    Quote:
    Originally Posted by GazWatson View Post
    this car will look amazing once its built back up
    Thanks for the kind words Gaz

    Quote:
    Originally Posted by Berg View Post
    Ill be at FCS mate yer, ill come and hunt you down (if your ever off the track lol)
    Definitely do come over and have a chat mate, can take you out as a passenger hopefully



    ---------------------------------------------------------------------------------------------------------



    Got a bit more done today inbetween the rain, Mark took out the PAS rack so wasn't sure how it went back together so we worked that out, went to fit it all but Mark still has the 2 bolts that go at the back of the rack for the PAS lines

    Anyway then I sorted out all the parts to send for powdercoating along with a load of parts for Willsy

    Next I fitted a new set of track rod ends to the steering arms as mine were both fucked



    After that I fitted the new Carbon Lorraine rc5+ pads





    And fitted the brakes onto the car...



    Tomorrow morning I'll hopefully be picking up all the bits and bobs that are at Marks so I can carry on building the car up tomorrow after the f1
  1221. #1221
    cant wait to see this finished jp
  1222. #1222
    Quote:
    Originally Posted by tazmania_0345 View Post
    cant wait to see this finished jp
    Cheers taz, long time no speak mate!
  1223. #1223
    And you will receive some Peugeot ex stock from a trusted supplier
  1224. #1224
    Quote:
    Originally Posted by unreal106 View Post
    And you will receive some Peugeot ex stock from a trusted supplier
    Trusted stock A1 condition from the local Pug scrappy lol
  1225. #1225
    Wrong pics on previous page?

    When's the engine due jp? Is it going to be road legal?
  1226. #1226
    Quote:
    Originally Posted by JoshB View Post
    Wrong pics on previous page?

    When's the engine due jp? Is it going to be road legal?
    What do you mean mate? Engine shouldn't be too long now... Couple of weeks or so

    Yep will be road legal, mainly a track car but i do love the the odd back-lane blast
  1227. #1227
    Didnt know you was running ast's See them in last pic.

    What they like? Both front and rear?
  1228. #1228
    AST's on the front and black capped billies (tarmac) on the rear.

    I'm sure josh will tell you what its like...... very impressive when passengering though
  1229. #1229
    Really liking where this is going!
    wish i could afford one of those shifters!!
  1230. #1230
    Ast rock slow service though ha
  1231. #1231
    Damn right Andy, think I could have walked to Holland and back quicker!
    1 user thanked this post:
  1232. #1232
    Few more updates...

    Put all the steering stuff back on





    Cleaned the steering arms all up & painted them gloss black





    And finally, today I collected the remaining gearbox parts from Frozen Solid so my whole gearbox is now strengthened thanks to donations from Tom aka Unreal

    3 users thanked this post: , ,
  1233. #1233
    Love your progress so much.
  1234. #1234
    Coming together nicely

    Youll have to let me know when you are doing some trackdays and ill come along

    My handling is all sorted now apart from a lsd so i want to hit the track this year
  1235. #1235
    Quote:
    Originally Posted by rich112 View Post
    Love your progress so much.
    Thanks for the kind words, are you coming FCS? Feel free to come and have a chat and look around the car

    Quote:
    Originally Posted by Berg View Post
    Coming together nicely

    Youll have to let me know when you are doing some trackdays and ill come along

    My handling is all sorted now apart from a lsd so i want to hit the track this year
    Yeah I seen the pics - your car should handle epically well now Berg?

    At the moment it's not looking like I'll be out on track before Fcs but I'll definitely be doing a track day straight after the ring trip towards the end of July. You should get some fcs track time and boost our frenchies face off lol
  1236. #1236
    Looking good josh get that gbox built up quick yo!!!! cant wait to see it again and maybe do some spannering on it!
  1237. #1237
    Quote:
    Originally Posted by unreal106 View Post
    Looking good josh get that gbox built up quick yo!!!! cant wait to see it again and maybe do some spannering on it!
    Haha that will remind me of Mallory when I first met you, digging all the stones out of the car when I had my little excursion into the gravel lol

    Dads already built half of it up over the weekend, need to weld the dif on next, not taking any chance with the circlip (we found out what can happen with that at the ring last year lol). Speaking of the ring dads on a business trip to Germany this week and I'm trying to persuade him to take his hire car up to the ring one evening lols
  1238. #1238
    Quote:
    Originally Posted by jpsaxo View Post
    Thanks for the kind words, are you coming FCS? Feel free to come and have a chat and look around the car



    Yeah I seen the pics - your car should handle epically well now Berg?

    At the moment it's not looking like I'll be out on track before Fcs but I'll definitely be doing a track day straight after the ring trip towards the end of July. You should get some fcs track time and boost our frenchies face off lol
    Yep I will be mate, maybe we can park all mangos together for once? Haha
  1239. #1239
    yeah when we let down the tires to get out the stones and then using the go go gadget chrome tire pressure gauge to get them pumped back up yo!
  1240. #1240
    Quote:
    Originally Posted by jpsaxo View Post
    Yeah I seen the pics - your car should handle epically well now Berg?

    At the moment it's not looking like I'll be out on track before Fcs but I'll definitely be doing a track day straight after the ring trip towards the end of July. You should get some fcs track time and boost our frenchies face off lol
    Hopefully mate yer

    If i did fcs i would probably get my face boosted off by all these french turbos anyway lol

    I shall be attending though!
    2 users thanked this post: ,
  1241. #1241
    Quote:
    Originally Posted by unreal106 View Post
    yeah when we let down the tires to get out the stones and then using the go go gadget chrome tire pressure gauge to get them pumped back up yo!
    Haha retro y0!

    Quote:
    Originally Posted by Berg View Post
    Hopefully mate yer

    If i did fcs i would probably get my face boosted off by all these french turbos anyway lol

    I shall be attending though!
    Love how Danny "Liked" this comment hehe!


    -------------------------------------------------------------------------------


    Got some more done tonight...

    It's not all that interesting but essential in my quest to take my time and do everything properly

    First thing was to get the tap & die out





    Finished the Satshifter off



    Next was time to go and collect my powdercoated bits...

    Lower strut brace


    We had a slight problem with the satshift / wishbone bracing making the lower bar of the satshift foul. We solved that by cutting the lower bracing like so...





    I'm much happier with the result, the satshift now sits flush up against the bulkhead





    Hopefully more pics of shiny powdercoated bits tomorrow if the weathers kind to us
    1 user thanked this post:
  1242. #1242
    looks spot on mate! and built on the drive - its how we do it in dudley yo!
  1243. #1243
    The satchshift looks like a quality bit of kit! Never seen the engine bay side of one...should help the acceleration though not having to find the gears with sloppy gear rods!

    You going to get some mango or a seal of some sort in the hole through the bulkhead before the rust gets to it and spoils marks epic work?


    Keep up the top work, one of my favourite cars on sax-p!



    James
    1 user thanked this post:
  1244. #1244
    Double post
  1245. #1245
    i think what you need to do josh... just cos your a flash git. brush a bit off paint on where you chipped it off to stop rust then ask colin to send you a sqauew same as on the inside without the tube welded on then sandwich it on bulk head side. if you follow me?
  1246. #1246
    Quote:
    Originally Posted by unreal106 View Post
    looks spot on mate! and built on the drive - its how we do it in dudley yo!
    Haha, I'm building it on the drive, storing it in a garage. Sounds wrong doesn't it lol

    Quote:
    Originally Posted by Jim-Bob View Post
    The satchshift looks like a quality bit of kit! Never seen the engine bay side of one...should help the acceleration though not having to find the gears with sloppy gear rods!

    You going to get some mango or a seal of some sort in the hole through the bulkhead before the rust gets to it and spoils marks epic work?


    Keep up the top work, one of my favourite cars on sax-p!



    James
    Hi James,

    I thought someone eagle eyed might spot that, after I took the picture I realised that as well, firstly tried some mango 2 pack paint that we used to spray the engine bay - that had dried up. Then tried the mango spray can - that was empty! So I settled on some yellow Hammerite for now & I'll order another mango spray can today once it arrives I'll go over the top of the yellow with a bit of mango

    The shifter should definitely help keep it going through the gears nice and quick, the main thing for me is the gear stick is up close to the steering wheel, so more time with both hands on the steering wheel
    1 user thanked this post:
  1247. #1247
    Looks good, coming together nicely.
    1 user thanked this post:
  1248. #1248
    coming on well JP. Whats the latest on the engine??
  1249. #1249
    Quote:
    Originally Posted by xsi16v View Post
    coming on well JP. Whats the latest on the engine??
    Cheers Matt. Sandys very busy at the moment, I know it's still on going and Sandys just got his head down and cracking on with it, hopefully I will have it in a couple of weeks as its only 6 weeks until FCS now
  1250. #1250
    Got some more done over the past couple of days.

    Last night Shay (mrs) gave me a hand with a few bits...

    Before fitting the carpet Shay & I removed the electric window switches from the loom so i can re-route it to there new location



    Secondly was to cut the carpet so it fits around the satshifter gearstick;-





    and the inside of the bulkhead;-







    Obviously that meant the carpet was back in and fitted



    Next up was to tackle the brake servo which was in a shocking state so i decided to give it the full works... So i set about sanding it all down by hand which took over 3 hours and i finished at 11:30 last night!! Left it looking like this...





    2 coats of gloss black paint



    Then came to fitting it... Along with the bracket which I had powdercoated



    and the brake bar powdercoated as well



    Sam aka the Mule helped me fit it all and cleaned all the nuts and bolts we fitted, exhibit A;-



    Fitting the brake servo etc



    Sam also helped me fit the drivers side wing after we gave the inner wing a layer of gloss black over the primer that Mark had put on it





    and sealed the wing back on



    Finally the engine bay as it currently stands...



    Coming on quite quickly now
  1251. #1251
    Looking saaaweet. just for a heads up, those nuts that you've cleaned up by sanding them will rust to buggery within months
  1252. #1252
    Quote:
    Originally Posted by adamskiTNR View Post
    Looking saaaweet. just for a heads up, those nuts that you've cleaned up by sanding them will rust to buggery within months
    Yeah I realise that thanks mate the car will be dry stored so hopefully they won't rust too quickly lol, at least if they are 'right' when I put them in that keeps me happy lol
  1253. #1253
    A4 marine grade stainless is where it's at mate to replace those nuts and bolts :-)
    2 users thanked this post: ,
  1254. #1254
    Quote:
    Originally Posted by willsy View Post
    A4 marine grade stainless is where it's at mate to replace those nuts and bolts :-)
    Where do you get them from mate?
  1255. #1255
    love it josh this build look awesome its on a whole new level from the last engine that was in there. well done mate keep at it and you will be ready for fcs yo woo woo
  1256. #1256
    Quote:
    Originally Posted by jpsaxo View Post
    Where do you get them from mate?
    Any fixing supplier should do them. I spent about £80 replacing all mine. Its the non metric threads that you will struggle with, i just bought new genuine ones as the coating on them will last a few years
    1 user thanked this post:
  1257. #1257
    Thanks Matt

    Am I right in thinking I need A4 stainless bolts?
  1258. #1258
    Quote:
    Originally Posted by jpsaxo View Post
    Thanks Matt

    Am I right in thinking I need A4 stainless bolts?
    Not really. Both A2 and A4 are corrosion resistant and come in the same strengths. You will pay more for A4 when its not really needed.
  1259. #1259
    Thanks Matt

    Got a bit more done today...

    Firstly me & dad started fitting the brake lines through the whole car, to do that I had to put the rear end up on axel stands so we could get underneath which made my wheel pile even higher lol



    After that we started fitting the lines to the back end first



    Then we ran out of clips that were either broken or damaged, I'll get some ordered from Citroen on Tuesday. So we popped them up into place on the master cylinder



    The eagle eyed of you will notice that there are only 3 there, that's because 1 was broken :O



    Seeing as our main job was over until I can get another brake line & some new clips from Citroen I carried on with other bits and bobs

    Firstly bonded the black plastic part onto the bottom of the window screen to help it stay in place



    And lastly I modified the steering column bracing to stop it fouling the satshift while retaining ridigity of the steering column





    And lastly 1 of my hispec nipple covers had gone missing so Tom aka unreal donated his nipples to me





    Lol
  1260. #1260
    things are looking really good here jp
  1261. #1261
    Hahahahaha got to love a bit of animation in letters


    Looks fantastic josh really coming on now good luck with the next big stages
  1262. #1262
    Just had a read through this. I used to be on SSC years ago as Andy_16v and remember the car from then.

    You reconned the a rear beam for my VTS that's still on the car... Hasnt been on the road since 2010
  1263. #1263
    Quote:
    Originally Posted by ska_wars View Post
    Just had a read through this. I used to be on SSC years ago as Andy_16v and remember the car from then.

    You reconned the a rear beam for my VTS that's still on the car... Hasnt been on the road since 2010
    Lol that's awesome, cant beat old school ssc days! SSC seems a long time ago now! What's the current state of your Saxo then?
  1264. #1264
    What bodies are you going to be using matey?

    I'm assuming something from sandy? 90mm trumpets? Are you having to cut the scuttle? Or bulkhead?
  1265. #1265
    this has to be one of the best progress threads going, and the amount of time and care going into this is unreal! cant wait to see this all done and running! 10 out of 10 from me lad! keep posting updates
  1266. #1266
    i like this thread. a very good build!! however may i ask why the black bonnet???


    edit-i mean boot
  1267. #1267
    Quote:
    Originally Posted by Mathias View Post
    What bodies are you going to be using matey?

    I'm assuming something from sandy? 90mm trumpets? Are you having to cut the scuttle? Or bulkhead?
    Have a look at the pictures mate, I asked Mark to extend the scuttle while retaining the standard ish look yeah Sandy bodies, I can't reveal the extract length otherwise I'd be giving away hours/weeks/months/years of R&D that Sandy has done to optimise his engines

    Quote:
    Originally Posted by jayline View Post
    this has to be one of the best progress threads going, and the amount of time and care going into this is unreal! cant wait to see this all done and running! 10 out of 10 from me lad! keep posting updates
    Thanks for the kind words Jay, I'll try and keep this up to date, I'm off to Monaco for the f1 for a week soon then when I get back I'll be very busy fitting the engine

    Quote:
    Originally Posted by xxo0pko0xx View Post
    i like this thread. a very good build!! however may i ask why the black bonnet???


    edit-i mean boot
    Thanks what do you mean Black boot?
  1268. #1268
    [QUOTE=jpsaxo;5944883]

    Thanks for the kind words Jay, I'll try and keep this up to date, I'm off to Monaco for the f1 for a week soon then when I get back I'll be very busy fitting the engine

    no problem matey, and ohhh how very jealous i am of you right now!!!! LOL hope you have a good time at the f1
  1269. #1269
    Quote:
    Originally Posted by jpsaxo View Post
    Have a look at the pictures mate, I asked Mark to extend the scuttle while retaining the standard ish look yeah Sandy bodies, I can't reveal the extract length otherwise I'd be giving away hours/weeks/months/years of R&D that Sandy has done to optimise his engines



    Thanks for the kind words Jay, I'll try and keep this up to date, I'm off to Monaco for the f1 for a week soon then when I get back I'll be very busy fitting the engine



    Thanks what do you mean Black boot?

    I think he means your carbon boot josh

    I think this car is perfect mate, can't wait to see it at the ring mate
  1270. #1270
    Quote:
    Originally Posted by xxo0pko0xx View Post
    i like this thread. a very good build!! however may i ask why the black bonnet???


    edit-i mean boot
    You mean his carbon Boot? That matches his carbon roof? And soon to be bonnet?

    Love the progress josh!

    You going to be running a box with the new lump? or leaving them free with a filter? 90mm?
    1 user thanked this post:
  1271. #1271
    Looking good Josh(JP) can't wait to see this at FCS in the pits/on track
  1272. #1272
    [quote=jayline;5944891]
    Quote:
    Originally Posted by jpsaxo View Post

    Thanks for the kind words Jay, I'll try and keep this up to date, I'm off to Monaco for the f1 for a week soon then when I get back I'll be very busy fitting the engine

    no problem matey, and ohhh how very jealous i am of you right now!!!! LOL hope you have a good time at the f1
    Haha, I can't wait to be chilling in monaco with a few beers watching the f1 cars scream past in the beaut sunshine

    Quote:
    Originally Posted by lwigmore View Post
    I think he means your carbon boot josh

    I think this car is perfect mate, can't wait to see it at the ring mate
    Cheers Lee ah - yeah he must mean the carbon boot

    Quote:
    Originally Posted by Richy_Rich View Post
    You mean his carbon Boot? That matches his carbon roof? And soon to be bonnet?

    Love the progress josh!

    You going to be running a box with the new lump? or leaving them free with a filter? 90mm?
    Sandy will be using a Sausage type filter on the end of the bodies. We will try various trumpet lengths until we hit the sweet spot but Sandy has a good idea of the ideal length from his last engine build, which made a 'huge' gain when he hit the sweet spot

    Quote:
    Originally Posted by Wayne View Post
    Looking good Josh(JP) can't wait to see this at FCS in the pits/on track
    Same for you Wayne, it will be interesting to see how much quicker yours is boosted than mine. What power are you expecting from yours?
  1273. #1273
    [quote=jpsaxo;5946192]
    Quote:
    Originally Posted by jayline View Post

    Haha, I can't wait to be chilling in monaco with a few beers watching the f1 cars scream past in the beaut sunshine



    Cheers Lee ah - yeah he must mean the carbon boot



    Sandy will be using a Sausage type filter on the end of the bodies. We will try various trumpet lengths until we hit the sweet spot but Sandy has a good idea of the ideal length from his last engine build, which made a 'huge' gain when he hit the sweet spot



    Same for you Wayne, it will be interesting to see how much quicker yours is boosted than mine. What power are you expecting from yours?
    280@wheels, but turned down to 200-210 @wheels on first setting on boost controller to start with just to get used to that sort of power first. Will be interesting i'm sure, i don't know the track so will take it steady for a few laps
  1274. #1274
    What's that at the fly roughly?
  1275. #1275
    Quote:
    Originally Posted by jpsaxo View Post
    What's that at the fly roughly?
    280@wheels is about 310-320 at fly, 200-210@wheels is about 230/240 at fly give or take depending on transmission losses.
    1 user thanked this post:
  1276. #1276
    Ah nice! That's the same filter I ran on mine! Really looking forward to seeing/hearing this!
  1277. #1277
    awesome stuff man who tanned (a bit)
  1278. #1278
    just got back into the saxo scene and i remeber this from pfc top motor mate and inspirational
    1 user thanked this post:
  1279. #1279
    Quote:
    Originally Posted by Wayne View Post
    280@wheels is about 310-320 at fly, 200-210@wheels is about 230/240 at fly give or take depending on transmission losses.
    That's cool, will be interesting to see your lower boost setting vs my engine and see what the difference is like on track

    Quote:
    Originally Posted by Richy_Rich View Post
    Ah nice! That's the same filter I ran on mine! Really looking forward to seeing/hearing this!
    Yeah I can't wait now either Rich, I've got another weeks work to do roughly then I'm in Monaco for the F1 for a week and when I come back it's engine fitting time, bring it on

    Quote:
    Originally Posted by Sophia_Bush View Post
    awesome stuff man who tanned (a bit)
    Haha cheers Gav! You at fcs mate?

    Quote:
    Originally Posted by samsdad View Post
    just got back into the saxo scene and i remeber this from pfc top motor mate and inspirational
    Hey mate, yeah that seems a long time ago now, the cars changed a fair bit since then, it had another PFC mag feature last summer as well
  1280. #1280
    Nothing THAT interesting... the last week or so I've been doing LOTS of bits and bobs to tidy the car up and while I'm waiting for the engine

    I ordered loads of clips, rubber bungs, fixings etc as these were all brittle & broken when we took them out to sand blast the underside of the chassis



    A few of the clips, bungs etc arrived... still waiting on loads more!



    New air-fans filter foam



    New front inner wheel arches



    Also finished the fuel system off and popped 5 litres of fuel in the tank as it was empty



    In the mean time dads been carrying on with the gearbox build. We've changed a few things this time to try and build in even more reliability to the gearbox, if it break again its BE time for me lol







    My FCS track time & tickets also arrived... whether the engine will be ready in time I really don't know, fingers crossed





    Main jobs left are to finish the brake lines when the replacement drivers side front line arrives from Citroen. I also need to move the fuse box in behind the dash and hopefully get the carbon bonnet back from Mark this weekend. Apart from that the cars ready for the engine now
  1281. #1281
    Jp you are amazing
    1 user thanked this post:
  1282. #1282
    Quote:
    Originally Posted by rich112 View Post
    Jp you are amazing
    Lol, it's just like a big jigsaw really, you just need the knowledge to put it all back together lol
  1283. #1283
    if you dont mind me asking what clip do i need to fit the bit of the arch liner thats closest to the door, has to go through the arch into a white bit on the car by the looks of it

    PS epic build
  1284. #1284
    Quote:
    Originally Posted by barwell1992 View Post
    if you dont mind me asking what clip do i need to fit the bit of the arch liner thats closest to the door, has to go through the arch into a white bit on the car by the looks of it

    PS epic build
    You mean the rear of the front inner arch linings mate?
  1285. #1285
    Good work bro!

    So when are yuo expecting the engine to be complete?
  1286. #1286
    Quote:
    Originally Posted by Lewisimo View Post
    Good work bro!

    So when are yuo expecting the engine to be complete?
    Hopefully soon Lewis, as Sandy says though - no point in rushing it!

    Another sneak peek

    1 user thanked this post:
  1287. #1287
    well too clean for me

    looks good, just need an engine
  1288. #1288
    Ugh!!

  1289. #1289
    Quote:
    Originally Posted by jpsaxo View Post
    You mean the rear of the front inner arch linings mate?
    Yup that's the one cheers
  1290. #1290
    Normally hate mk1's but damn that is nice
  1291. #1291
    Quote:
    Originally Posted by barwell1992 View Post
    Yup that's the one cheers
    Yeah they use a clear plastic part from Citroen, you can still order them I got a couple a few weeks ago
  1292. #1292
    Quote:
    Originally Posted by AaronSalter View Post
    Normally hate mk1's but damn that is nice
    Thanks bud Any reason you don't normally like them? We all know mark 2's are girls cars
    3 users thanked this post: , ,
  1293. #1293
    ^
    This
  1294. #1294
    nothing girly about a mark 2 if its done right
  1295. #1295
    Quote:
    Originally Posted by AlexB View Post
    nothing girly about a mark 2 if its done right
    +1

    a bit of pink and those awesome eyelash things
  1296. #1296
    excellent work mate. them black bits look well against the yellow bay. will be using this thread as inspiration.

    keep the pics coming
  1297. #1297
    Quote:
    Originally Posted by Chr15 View Post
    +1

    a bit of pink and those awesome eyelash things
    matt black everything
    cant exactly say mines girly lol
  1298. #1298
    Cheers lads...

    I got the drivers side of the loom extended and finished off yesterday



    Also moved the loom for the master cylinder & the wiper motor through the fuel line bung so it's tidier



    Tonight I'll finish the passengers side of the loom off, then im off to Monaco for a week to watch the F1
  1299. #1299
    as always jp looking mint
    1 user thanked this post:
  1300. #1300
    Jp do a search on youtube for best of nurburgring nordschleife 2011 1/1 and i think your car is on there getting stuck behind avrecovery truck
  1301. #1301
    Quote:
    Originally Posted by hillbillyxsi View Post
    as always jp looking mint
    Cheers dude

    Joeboy - Already seen it cheere Joe, yes it's my car, that's my 8:55 lap as well so could have gone even quicker if I didn't get held up, you can see them recording from my on board video Below

    8:55 nurburgring lap is here;

  1302. #1302
    Woulda been a good 830/40 without them holdups i reckon so damn good for a tin can lol
  1303. #1303
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Woulda been a good 830/40 without them holdups i reckon so damn good for a tin can lol
    Haha yeah not bad for a tin can / CF lol
  1304. #1304
    What sort of times you hoping for with the new engine? Bet it'll make fair difference with a very well setup engine/exhaust that all works together in comparison to the old setup.
  1305. #1305
    Quote:
    Originally Posted by jsdvtr View Post
    What sort of times you hoping for with the new engine? Bet it'll make fair difference with a very well setup engine/exhaust that all works together in comparison to the old setup.
    Definitely, with the old engine I couldnt accelerate above 110mph up the long hill at the back of the Nurburgring, with the new engine it should accelerate all the way to the limit of the size of my balls, so just on that section alone your talking 10-15 second saving. Then you've got much better acceleration out of each corner.... I'd say I should be able to achieve 8:30 laps fairly easily with the new engine, not necessarily this year but maybe next year when I'm used to the engine
  1306. #1306
    My car wont be making FCS this year, id rather do it properly than rush it

    This means my 180min track session is now for sale, PM me if your interested....
  1307. #1307
    Dont think i even reached 100 up the hills!

    Shame about fcs but its just a show off occasion im sure youll enjou driving it more
  1308. #1308
    Shame it won't be at fcs mate, but makes sense not rushing after the amount of time money and effort gone into it!
    Cars amazing!!
  1309. #1309
    Ah what a shame mate
  1310. #1310
    ill have ya track slot dude pm me ya pay pal
    i did a 8.25 at the ring place is the bollox
    1 user thanked this post:
  1311. #1311
    Quote:
    Originally Posted by superchargedsaxokev View Post
    ill have ya track slot dude pm me ya pay pal
    i did a 8.25 at the ring place is the bollox
    My old engine only had half your power lol. I agree, the ring is awesome! This year will be my 7th trip lol
  1312. #1312
    Quote:
    Originally Posted by rich112 View Post
    Ah what a shame mate
    Onwards and upwards matey, its not the end of the world, im looking forward to doing a shakedown track day at the end of this month before our ring trip in the middle of July and another track day at the end of July

    Quote:
    Originally Posted by stokesy View Post
    Shame it won't be at fcs mate, but makes sense not rushing after the amount of time money and effort gone into it!
    Cars amazing!!
    Exactly mate, it is a big shame but oh well!

    Quote:
    Originally Posted by hard_corejoeboy View Post
    Dont think i even reached 100 up the hills!

    Shame about fcs but its just a show off occasion im sure youll enjou driving it more
    Think you summed it up nicely there mate. Lol @ not reaching 100 - its damn steep up there!

    Oh and i couldnt resist sticking this pic up

  1313. #1313
    Quote:
    Originally Posted by jpsaxo View Post
    My car wont be making FCS this year, id rather do it properly than rush it
    Theres always next year
  1314. #1314
    Quote:
    Originally Posted by jpsaxo View Post
    and another track day at the end of July
    let me know where your thinking for this one mate ill see what i can do about getting the vtr along
  1315. #1315
    nice pic shame about the english bellend in the way though

    [/QUOTE]


  1316. #1316
    Quote:
    Originally Posted by mark1311 View Post
    nice pic shame about the english bellend in the way though




    You bastard Mark

    Quote:
    Originally Posted by AlexB View Post
    let me know where your thinking for this one mate ill see what i can do about getting the vtr along
    Will do Alex, thinking local so donny or mallory possibly if you'd be up for it?

    Quote:
    Originally Posted by jsdvtr View Post
    Theres always next year
    Exactly mate I'll have to make it even better for next year lol
  1317. #1317
    Come to Blyton park, sun 5th aug, full day £99. Me and andysaxo should be booking on! Don't think its local to you tho
  1318. #1318
    Quote:
    Originally Posted by stokesy View Post
    Come to Blyton park, sun 5th aug, full day £99. Me and andysaxo should be booking on! Don't think its local to you tho
    errr... where the F is my invite

    blyton and cadwell are my locals
  1319. #1319
    Quote:
    Originally Posted by sexy_gt View Post
    errr... where the F is my invite

    blyton and cadwell are my locals
    Sorry bud, I don't know everyone well enough to know who's local to where lol
    5th aug, through apex trackdays, £99 full day, and Andy says its free to add a an extra driver! Andy booking this week hopefully, and I gotta sort alternator, oil leaks and get new suspension on and then will be booking! You going to get on it?
    (sorry to spam your thread jp)
  1320. #1320
    pm sent rather than spam any more lol
  1321. #1321
    Josh looking good just a couple of questions,
    how come your crownwheel is welded onto diff?, not the correct way to do it as i found out the other year at Llandow!! who fitted that to diff in that way?

    did you not consider ditching servo and going for pedal box? or at least going for braided hoses and an in car bias valve?

    how come carpet is still in there? thought this was a track car?? lol
  1322. #1322
    Quote:
    Originally Posted by mattwesty View Post
    Josh looking good just a couple of questions,
    how come your crownwheel is welded onto diff?, not the correct way to do it as i found out the other year at Llandow!! who fitted that to diff in that way?

    did you not consider ditching servo and going for pedal box? or at least going for braided hoses and an in car bias valve?

    how come carpet is still in there? thought this was a track car?? lol
    It was welded by GMC, we cut it off and did it the normal way changing the FD to a 1.4xsi in the process - however that shat itself at the ring last year & punched a hole through the gearbox casing in the process, so weve gone back to GMC's style and welded it on this year as we had no problems with it like that before

    I like how tidy the standard brake & fuel lines are, the standard fuel lines are enough to supply 220+ bhp so I dont see the need to change them, I especially dont like the brake lines through the car - although I would like to incorporate a bias valve into the standard set up some time in the future

    Carpet - ill probably always keep in, hated driving my brothers to Llandow SO much about 5 years ago i think its scared me lol
    1 user thanked this post:
  1323. #1323
    Any more updates on this Josh?

    Going to be ready in time for your ring trip?
  1324. #1324
    Updates soon Berg, probably next week

    You still on the same number btw mate?

    Sneak peak in the mean time...

    2 users thanked this post: ,
  1325. #1325
    looks fantastic josh really great progress
    1 user thanked this post:
  1326. #1326
    This is absolutely amazing! The best car on here by far (IMO) I love the fact that everything has been done to such a high standard and your going to hammer it round a track! Hate seeing projects like this then see them say around and polished. Can't wait too see the engine in now!
    1 user thanked this post:
  1327. #1327
    Wheres the engine update then
  1328. #1328
    Just need to paint it blue or a nice colour lol and convert it to Mk2

    Apart from that spot on
  1329. #1329
    Quote:
    Originally Posted by scottie_436 View Post
    Wheres the engine update then


    Joe - nooooo way, we all know mark 2's are for girls
    4 users thanked this post: , , ,
  1330. #1330
    I saw you at FCS mate, but couldn't remember if it was you or not. Sorry i didn't come say hi. Ive also seen the facebook pic of what's coming. Looks awesome man!
  1331. #1331
    Quote:
    Originally Posted by jpsaxo View Post


    Joe - nooooo way, we all know mark 2's are for girls
    Noooo mk1s look like fiat uno lol
  1332. #1332
    Mk1 don't! Mk1 Saxo are the best Saxo.
  1333. #1333
    I'd have a mk1 if there was a decent one out there!
    1 user thanked this post:
  1334. #1334
    Quote:
    Originally Posted by harry289 View Post
    I'd have a mk1 if there was a decent one out there!
    damn right!
  1335. #1335
    remember josh get the b8s and lower brace on or it will never do a sub 8min ring lap and be considered a good car

    新しいエンジンは素晴らしいです。
    2 users thanked this post: ,
  1336. #1336
    Yawn....
    1 user thanked this post:
  1337. #1337
    haha never gets old
    3 users thanked this post: , ,
  1338. #1338
    Where you been hiding beardy? You guys doing ring this year?
  1339. #1339
    I'll do an extensive write up once it's mapped and I know all is ok! But for now a couple sample pics from the build...



    8 users thanked this post: , , , , , , ,
  1340. #1340
    seen this last night...

    it's special!
  1341. #1341
    That is very nice
  1342. #1342
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Where you been hiding beardy? You guys doing ring this year?
    moved and have no wifi at home yet so thats why ive been.quiet
    yes i am next week
  1343. #1343
    Excellent read and some good progress!
  1344. #1344


    6 users thanked this post: , , , , ,
  1345. #1345
    Tease more!!!!
  1346. #1346
    Top left of the picture is that fastner. we make them at our company. how did you get hold of them? Quater turn yeh?
  1347. #1347
    Gonna be an awesome feeling eharing that start for the first time!
  1348. #1348
    Need more pics!
  1349. #1349
    you going trax mate..?>
  1350. #1350
    ^
    My question also
  1351. #1351
    sick car mate!!
  1352. #1352
    will we be so privliged as to see this car at trax
  1353. #1353
    More updates on this are needed!
  1354. #1354
    I will be at Trax lads if all goes to plan Currently doing finishing touches to the car before it goes down to London for custom exhaust & manifold making, then down to Sandy to check everything over and tweaking the map.

    I'll update this thread after Trax, unless your at the ring the weekend before Trax in which case you can look at it then
  1355. #1355
    That is amazing fair play
  1356. #1356
    JP - I am disgusted in you!

    What the hell is that on the windscreen! A Sun Strip.....Dude come on we don’t live in the 90’s any more 

    Next you’ll be telling us you have tights over your rear lights hahahaha!
  1357. #1357
    Don't have any sun visors so need it Leeroy lol
  1358. #1358
    Sunglasses were invented for uber cool people such as myself and you :-)

    Any sign of it being ready for Trax?
  1359. #1359
    Definitely should be ready for Trax you going?

    I tried it without a sunstrip and it was horrible, my seats are low so look directly into the sun lol
  1360. #1360
    Yeah am going pal, will come over and stay hi, tried at FCS a few years back but some goons with huge camera's bet me to it lol
  1361. #1361
    Quote:
    Originally Posted by leeroybrown View Post
    Yeah am going pal, will come over and stay hi, tried at FCS a few years back but some goons with huge camera's bet me to it lol
    Lmao, think your talking about Ryan @ Trax 2008 lol

    Will be good to meet you pal, see what you think to the mango in its latest spec
  1362. #1362
    Quote:
    Originally Posted by stokesy View Post
    More updates on this are needed!
    Oh go on then Some more teasers...







    That's all for now, see you at Trax, or @ the ring on the bank holiday weekend
  1363. #1363
    So is the car all good to go now then?
  1364. #1364
    You used a j4 head... Thought i read it was a jp4?
  1365. #1365
    Cant wait to see this at trax! Makes me want to strip and rebuild my mango
  1366. #1366
    Quote:
    Originally Posted by hard_corejoeboy View Post
    So is the car all good to go now then?
    Not far off now joe

    Quote:
    Originally Posted by scottie_436 View Post
    You used a j4 head... Thought i read it was a jp4?
    Jp4 & block, what made you think it was a j4 head mate?

    Quote:
    Originally Posted by Liamjrhodes View Post
    Cant wait to see this at trax! Makes me want to strip and rebuild my mango
    Haha, it's taken bloody ages to complete but I'm sure it will be worth it- I've not driven it for over a year now lol!
  1367. #1367
    Oh... The jp4 head doesnt normally have the oil gallery plugs in the end of the head... Or did sandy drill and tap them?
  1368. #1368
    Quote:
    Originally Posted by scottie_436 View Post
    Oh... The jp4 head doesnt normally have the oil gallery plugs in the end of the head... Or did sandy drill and tap them?
    I'm not 100% sure mate, I know he's done ALOT of modifications to the head that your normal engine builder wouldnt bother with, the small changes make minimal difference, but when you add up all the small differences they = a big difference
    2 users thanked this post: ,
  1369. #1369
    Quote:
    Originally Posted by jpsaxo View Post
    I'm not 100% sure mate, I know he's done ALOT of modifications to the head that your normal engine builder wouldnt bother with, the small changes make minimal difference, but when you add up all the small differences they = a big difference
    1 user thanked this post:
  1370. #1370
    your a tease....... anal bastard!! lols we love you jp!

    after having a nosey this weekend I'm very very impressed
    1 user thanked this post:
  1371. #1371


    Haha @ Olly!
    2 users thanked this post: ,
  1372. #1372
    Looking good matey!
    Might pop across to trax purely to see this
  1373. #1373
    Front bumper off can only mean one thing

    Hope all goes well
    2 users thanked this post: ,
  1374. #1374
    Final stages now

    Will pop over if your at trax, got 2 track sessions booked myself so might see you out there
  1375. #1375
    Cornwall bound??
  1376. #1376
    Quote:
    Originally Posted by scottie_436 View Post
    Cornwall bound??
    Quote:
    Originally Posted by Mathias View Post
    Front bumper off can only mean one thing

    Hope all goes well
    Loooooool Not yet, it's done it's first leg of the trip down to Cornwall, leg 2 next week sometime with any luck

    Quote:
    Originally Posted by Beaniemoo View Post
    Looking good matey!
    Might pop across to trax purely to see this
    You should mate, definitely come over and introduce yourself mate

    Quote:
    Originally Posted by Berg View Post
    Final stages now

    Will pop over if your at trax, got 2 track sessions booked myself so might see you out there
    Yup getting towards the final stages now... You should come & have a chat mate, will be good to catch up
    1 user thanked this post:
  1377. #1377
    Awesome
  1378. #1378
    Just seen the first picture of my custom manifold, think I nearly just jizzed
    2 users thanked this post: ,
  1379. #1379
    did you jizz a pork pie out?
    1 user thanked this post:
  1380. #1380
    Quote:
    Originally Posted by Sophia_Bush View Post
    did you jizz a pork pie out?
    Lol... Something like that Gav. You gonna come to see the mighty lcfc play anytime soon?
  1381. #1381
    Quote:
    Originally Posted by jpsaxo View Post
    the mighty lcfc
    Yup.. Lincoln City are awesome aint they
  1382. #1382
    lincoln can eat my left testie hairs!

    mighty foxes i'll let you know but won't be to long
    1 user thanked this post:
  1383. #1383
    Quote:
    Originally Posted by jpsaxo View Post
    I'm not 100% sure mate, I know he's done ALOT of modifications to the head that your normal engine builder wouldnt bother with, the small changes make minimal difference, but when you add up all the small differences they = a big difference
    This JP4 head had screw in gallery plugs already, most of them have and I tend to use them in preference to the ball bearing ones, for the ease of cleaning. There are several details in the engine solely aimed at ease of maintenance and cleanliness as well as cost effective and easy to source consumables etc. I like dialling in stuff like that to make life easier at a later date, comes with a warm, smug, satisfaction!
    2 users thanked this post: ,
  1384. #1384
    Ahh.. Didnt know that! My jp4 has the ball bearing head, all ive seen have aswell. I thought it was just j4 that had plugs

    My bad
  1385. #1385
    Good luck with all Josh, hope it works out for you brother!

    I agree with Leeroy, that sunstrip and tinited window / light scenario is outrageous!
  1386. #1386
    Quote:
    Originally Posted by Lewisimo View Post
    Good luck with all Josh, hope it works out for you brother!

    I agree with Leeroy, that sunstrip and tinited window / light scenario is outrageous!
    Should be shot Josh!

  1387. #1387
    The LEGEND (aka Sandy Brown) at work...





    6 users thanked this post: , , , , ,
  1388. #1388
    bwwwwwwwwaaaaaaaaaaaarrrrrrrrrrpppppppp
  1389. #1389
    Seems the video isn't working, here's the direct link to the video

    http://i93.photobucket.com/albums/l5...434286CB29.mp4
    3 users thanked this post: , ,
  1390. #1390
    Holy shit thats cool
  1391. #1391
    What figure you reach?
  1392. #1392
    Amazing
  1393. #1393
    I don't quote rollers figures generally and from about 7200/7300rpm the fuel delivery wouldn't increase, so the AFR was getting worryingly lean and nothing I could do to make it right. Fuel pump and/or lines likely to blame. The race cars I have run this engine spec in before have always had non-standard pumps and tanks. I think I'll leave figures for now, I only really trust engine dyno results these days. It's a nice engine and I'm proud of it!

    What really pleased me though, I asked Josh to do a brim to brim economy test on the way home and it gave 37.9mpg!
    12 users thanked this post: , , , , , , , , , , ,
  1394. #1394
    Such a fantastic build well done josh and such a great engine well done sandy brown yet again excelling in engine building nice one
    2 users thanked this post: ,
  1395. #1395
    Holy cow that revs fast what a lovely car it is now! I wanna hear it in real life. If you're ever out on a track day let me know
  1396. #1396
    I have to say it..Sandy Brown... You are awesome!

    How responsive is that????!!!!

    To me thats what a permance engine should be... Right there ready when you need it!

    And 37.9mpg!! Who says tuned engnes are expensive to run!!!

    Well done that man
    1 user thanked this post:
  1397. #1397
    P.s

    Is there more to come from it once the fueling is sorted?
  1398. #1398
    Just expensive to rebuild lol
  1399. #1399
    Quote:
    Originally Posted by scottie_436 View Post
    P.s

    Is there more to come from it once the fueling is sorted?
    Yep, at least another 1,000rpm before the cams reach theoretical peak power

    Quote:
    Originally Posted by scottie_436 View Post
    I have to say it..Sandy Brown... You are awesome!

    How responsive is that????!!!!

    To me thats what a permance engine should be... Right there ready when you need it!

    And 37.9mpg!! Who says tuned engnes are expensive to run!!!

    Well done that man
    It's insane mate... It just wants to GGGOOOOOOOO

    Quote:
    Originally Posted by harry289 View Post
    Holy cow that revs fast what a lovely car it is now! I wanna hear it in real life. If you're ever out on a track day let me know
    Trax is your friend, hopefully have the new fuel pump and even more POOOWWEEERRR by then - as if I need it - the thing tries to kill me torque steering all over the road with the current power as it is lol
  1400. #1400
    Olly likes his pax ride......
    3 users thanked this post: , ,
  1401. #1401
    Looks immense in the video!
  1402. #1402
    Quote:
    Originally Posted by jpsaxo View Post
    Yep, at least another 1,000rpm before the cams reach theoretical peak power



    It's insane mate... It just wants to GGGOOOOOOOO



    Trax is your friend, hopefully have the new fuel pump and even more POOOWWEEERRR by then - as if I need it - the thing tries to kill me torque steering all over the road with the current power as it is lol
    Nice!

    My 172 used to be a torque monster.. Bet this is in a different league!!
  1403. #1403
    Cheers lads

    The cars been detailed ready for TRAX by none other than The legend that is Tom aka unreal





    Lots of other bits & bobs have been done, I'll reveal all @ TRAX next Sunday
    1 user thanked this post:
  1404. #1404
    Looks good, prefer the standard rear light!
  1405. #1405
    To anyone that doesnt know this looks like a chavs shitbox french car lol

    God you are going to have some fun with this!
  1406. #1406
    Looking nice do you know what products he used detailing mate? What time you arriving at trax so we get parked next to each other? Lol
  1407. #1407
    Quote:
    Originally Posted by garner90 View Post
    Looks good, prefer the standard rear light!
    They are standard mark 2 lights mate, I don't understand?

    Quote:
    Originally Posted by hard_corejoeboy View Post
    To anyone that doesnt know this looks like a chavs shitbox french car lol

    God you are going to have some fun with this!
    Lol, yeah I couldn't help it mate, Lexus lights got the best of me lmao

    Quote:
    Originally Posted by rich112 View Post
    Looking nice do you know what products he used detailing mate? What time you arriving at trax so we get parked next to each other? Lol
    I'm convoying down the m1 mate, we will be there early
  1408. #1408
    [QUOTE=jpsaxo;6072064]They are standard mark 2 lights mate, I don't understand?


    QUOTE]

    Thats what I meant mate, last time I saw it had the tinted lights, I meant I prefer the standard ones on it rather than the tinted ones
  1409. #1409
    looks epic josh the engine bay is by far the best bit of the car such a great car and it looks stunning"
  1410. #1410
    That looks brilliant!
    Love this car!
    I need to see it in person!?
  1411. #1411
    Quote:
    Originally Posted by garner90 View Post
    Thats what I meant mate, last time I saw it had the tinted lights, I meant I prefer the standard ones on it rather than the tinted ones
    Ah got you, yes totally agreed

    Quote:
    Originally Posted by unreal106 View Post
    looks epic josh the engine bay is by far the best bit of the car such a great car and it looks stunning"
    Thanks Tom, alot of work gone into making it as tidy as possible in the engine bay the guy who detailed it isn't bad either

    Quote:
    Originally Posted by Beaniemoo View Post
    That looks brilliant!
    Love this car!
    I need to see it in person!?
    Tomorrow on the Rolling road?
  1412. #1412
    Looks brilliant josh

    Just a shame your quite far away from me otherwise i'd pop down tomorrow and see it in action
  1413. #1413
    Love it! Needs a good track day now
    1 user thanked this post:
  1414. #1414
    NOMNOMNOMNOM
  1415. #1415
    Where did you get the tail gate? i want one
  1416. #1416
    Quote:
    Originally Posted by eddy_vts View Post
    Where did you get the tail gate? i want one
    Streamline carbon mate, it's not cheap - great quality

    -------------------------------------------------------------------


    Yesterday I did a rolling road day @ Dynodaze for PFC. Very pleased with the results - first NA Saxo / 106 over 200bhp on there rollers, gave us a good idea of where we are at the moment

    Tomorrow morning I'm off back down to Sandys to try and map the top end now I have the Walboro intank fuel pump installed. Fingers crossed

    I'll update this thread properly after unveiling it @ TRAX
  1417. #1417
    Be interesting to see how yout car goes vs the charged cars of similar power
  1418. #1418
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Be interesting to see how yout car goes vs the charged cars of similar power
    N/a over same powered boost anytime :-) (assuming car is the same :-) ) come on jp!! Light it up!!
    4 users thanked this post: , , ,
  1419. #1419
    Don't know why the charged cars wouldn't win. But at least this will be screaming its tits off during lol.
    Should be worth the time and money in the end
  1420. #1420
    Cracking results Josh!! Looking forward to seeing sandy squeeze sone more power out of it now the pump has been fitted!!

    Understand you probably don't want to list the spec.... But has it got standard or oversized valves? And standard or oversized pistons?
  1421. #1421
    Quote:
    Originally Posted by jpsaxo View Post
    Seems the video isn't working, here's the direct link to the video

    http://i93.photobucket.com/albums/l5...434286CB29.mp4
    Fuck me she picks up quickly! Epic Josh I bet you're over the moon with it

    And of course props to Sandy as usual for applying his talent in such a remarkable way - top man!
    1 user thanked this post:
  1422. #1422
    Thanks Lewis.

    Pump is in and solved the fuelling problem. It felt much stronger with that done and even before raising the 8k rev limit it was making about 8-10bhp more at the wheels in our rollers at 7500rpm with the right fuelling. Raised the limit as far as I'm prepared to take it (for longevity) and it still head butts the limiter. It feels truly epic now, blatantly more grunt than the chassis can handle in the lower gears and I'm very pleased with it.

    It's on a standard 1.6 crank (without any of the worrying counterweight removal I've seen some people doing!) and overbored with slightly oversize valves, but still on original inserts which tells you they aren't as big as some people are using! I'm not going to be specific about dimensions I'm afraid, I don't want to fill in the missing pieces for my competitors. It's a package I've evolved over several years and I'm quite protective of the details
    9 users thanked this post: , , , , , , , ,
  1423. #1423
    Sounds awesome. Really awesome! You dont do renaults do you? Lol
  1424. #1424
    Not really, I'm building a full race development F4R with a friend of mine currently (Nick at Pure Motorsport), but it's such a pain in the arse engine beyond fast road spec, I'm not sure if I'll do any more!
  1425. #1425
    Should think ekking more power out the f4r is quite a challenge isnt it sandy??

    Cant see you nearly doubling the power on one of them like you mangage so well on the good old j4
  1426. #1426
    Double JP4 maybe, but not quite J4! F4R is a shame really, lets down an otherwise good car. Probably shouldn't start a debate on Josh's thread, but the EW in the 206 is a vastly better engine on just about every level for race use.
    1 user thanked this post:
  1427. #1427
    Many thanks for The reply regarding the valves / pistons sandy! Very interesting! Congrats to you and Josh for an epic build! Also interesting to see it pick up so quickly witha standard crankshaft, I agree that some pictures of 'lightened' tu crankshafts do look very much butchered!!

    Looking forward to seeing / hearing this at some point Josh!!
  1428. #1428
    You don't have any 'high end' car owning friends do you jp?
    Would be very interesting seeing your car versus say a lotus exige or a megane RS or something like that
    I'd imagine it would muller them.

    1/4 mile and track
  1429. #1429
    Quote:
    Originally Posted by Sandy309 View Post
    Double JP4 maybe, but not quite J4! F4R is a shame really, lets down an otherwise good car. Probably shouldn't start a debate on Josh's thread, but the EW in the 206 is a vastly better engine on just about every level for race use.
    Weird how the psa frogs can built very tunable engines but the renault frogs cant




    P.s. sorry josh
  1430. #1430
    Quote:
    Originally Posted by hard_corejoeboy View Post
    You don't have any 'high end' car owning friends do you jp?
    Would be very interesting seeing your car versus say a lotus exige or a megane RS or something like that
    I'd imagine it would muller them.

    1/4 mile and track
    He has a mate with a megane r26 engine in a clio 200... Would tha do
  1431. #1431
    Perfect! I've always thought that would be an amazing conversion! Someone has done it in a standard twingo too lol

    Video due by tomorrow jp!
  1432. #1432
    such an epic car! especially now sandys waved his wizard sleeve magic on that engine!
    2 users thanked this post: ,
  1433. #1433
    i bet its awesome pulling to the limiter now, it was epic before!
  1434. #1434
    I shall be removing your sunstrip at Trax

    This is all :-)
  1435. #1435
    I hope there is lots of videos etc of this thing flying round the track!! Its certainly changed since I last saw it in the flesh about 4 or so years ago
  1436. #1436
    Quote:
    Originally Posted by leeroybrown View Post
    I shall be removing your sunstrip at Trax

    This is all :-)
    Ive already taken it off mate

    Baz - I've got one session booked, need to build my confidence up with the car step by step
  1437. #1437
    Here's Sandy having fun with it on the rollers yesterday

    http://i93.photobucket.com/albums/l5...AA9CF41170.mp4
    1 user thanked this post:
  1438. #1438
    hehe, synchro abuse!! did I spy a little grin at the end?
  1439. #1439
    Awesome!
  1440. #1440
    Sounds crazy! The exhaust looks mental from what can be seen in that video!
  1441. #1441
    Insane JP can't wait to see it at the weekend.
  1442. #1442
    Lol love the little smile at the sandy
    Top work and massive praise goes to you.... All I can say is those horrible evening spent working on this has made it so worth while
    2 users thanked this post: ,
  1443. #1443
    Really wish I where coming to trax just to see this :,(
  1444. #1444
    A little grin yeah, it's a great engine, I love it! I couldn't really explain how much I put into building one of these; but the satisfaction once it's done is immense.
    10 users thanked this post: , , , , , , , , ,
  1445. #1445
    Quote:
    Originally Posted by BIG View Post
    Really wish I where coming to trax just to see this :,(
    Im convoying down with him :-D can't wait to see it.
  1446. #1446
    Quote:
    Originally Posted by Liamjrhodes View Post
    Im convoying down with him :-D can't wait to see it.
    await an assault on your ears!!! like he did to me on the way to work.... only because i asked him to as we both left home lol
  1447. #1447
    Bbbbbbbbbbwarppppppppp
  1448. #1448
    Can't wait for Trax lads
  1449. #1449
    Cant wait to see this at trax! Fair play mate, this is amazing.
  1450. #1450
    Im in love with this car. You just throw money at it like youve got your own money tree haha. Great work mate
  1451. #1451
    More than just money in these sort of projects. Great work mate enjoy trax, should be fun out round silverstone.
  1452. #1452
    Yeah more a love affair lol
  1453. #1453
    Pictures really dont do this car justice saw it at trax yesterday was soo nice. Good work!
    2 users thanked this post: ,
  1454. #1454
    Quote:
    Originally Posted by robharnett View Post
    Pictures really dont do this car justice saw it at trax yesterday was soo nice. Good work!
    Cheers buddy, I'll update this thread properly tonight, now Trax is done and dusted
  1455. #1455
    video video video home boy
  1456. #1456
    Epic

    1 user thanked this post:
  1457. #1457


    Awesome engine. So jealous. Ha.
  1458. #1458
    Is there no tidier looking route for the accel cable? Looks untidy but having a look I can't really see where it can go without being burnt to bits lmao
  1459. #1459
    Quote:
    Originally Posted by Baz View Post
    Is there no tidier looking route for the accel cable? Looks untidy but having a look I can't really see where it can go without being burnt to bits lmao
    With some clever routing, it could come through the scuttle (180 degrees from where it actuates the throttle body now). Have to figure out how to get it from the pedal to the scuttle mind, but that's the easy part. Lot of effort for a cosmetic thing though!
  1460. #1460








    1 user thanked this post:
  1461. #1461
    Quote:
    Originally Posted by unreal106 View Post
    Epic

    It was SO clean mate, love it

    Quote:
    Originally Posted by unreal106 View Post
    video video video home boy
    Bug Dagley for it, was done on a gopro2 so should be good quality, I've already asked the mrs for one for Christmas lol
  1462. #1462
    Lovely car JP

    Think that throttle cable could be re-routed. Apart from that, amazing
  1463. #1463
    Quote:
    Originally Posted by jpsaxo View Post
    It was SO clean mate, love it

    Bug Dagley for it, was done on a gopro2 so should be good quality, I've already asked the mrs for one for Christmas lol
    Just editing it a bit now (just removing the bit where we stuck it on the windscreen, drive over to the track etc). Then I'll upload it
  1464. #1464
    That manifold is a work of art
  1465. #1465
    Swwwweeeeeet, I can't wait to see it
  1466. #1466
    Quote:
    Originally Posted by jpsaxo View Post
    Swwwweeeeeet, I can't wait to see it
    +1! Serious lack of video's and pictures from Trax been posted so far
  1467. #1467
    josh, just been looking at ross's pictures!

    2 things:

    1) how the hell did your mrs fall asleep with those bodies barking on the way there?

    2) who made your manifold / exhaust? and what price was it? pm me if you like
  1468. #1468
    JP, where do you run your hoses from your oil catch tank please? i am on bodies to and your bay looks much tidier
  1469. #1469
    Lookin quality mate, video is awesome
  1470. #1470
    Here ya go Josh - remember to watch in HD.

    It's got a box round it as I chose the wrong upload setting, so just reuploading now.

    5 users thanked this post: , , , ,
  1471. #1471
    I just spent 15 mins I really should have been working, watching this lol!
    Not a fan of silverstone but love the car, sounds amazing!
    Glad to hear you enjoyed yourself
    Good going
  1472. #1472
    Looking good Josh! Where the hell did that M5 come from lmao. Lookin forward to more vids of this in the future!
  1473. #1473
    Brilliant quality video mate and great noise can't Wait to see this wound up round the rng
  1474. #1474
    Video shows the pure power of it! Megaaaa!

    The scooby you pass at 5:40ish is the one that was parked up smashed up at the end of the day. Did he come off in your session? (this question might be answered once I watch the full video )
  1475. #1475
    nice to see the standard of driving from JC owners has improved.

    Even with good power in our little cans its a pain in the arse when the barges poodle through the corners then nail it down the straights.
  1476. #1476
    subaru estate could of moved over sooner! the BMW made me laugh, just wants to get round quick :L
  1477. #1477
    Quote:
    Originally Posted by Proffitt View Post
    Lovely car JP

    Think that throttle cable could be re-routed. Apart from that, amazing
    Thanks mate, cable has to run like that, smoothest curve as possible to get it going as straight onto the TB spindle as possible

    Quote:
    Originally Posted by RossDagley View Post
    Just editing it a bit now (just removing the bit where we stuck it on the windscreen, drive over to the track etc). Then I'll upload it
    Cheers daggers

    Quote:
    Originally Posted by jsdvtr View Post
    That manifold is a work of art
    Certainly is mate, made by Mike Edwards - very recommended!

    Quote:
    Originally Posted by Baz View Post
    +1! Serious lack of video's and pictures from Trax been posted so far
    Did you enjoy the video mate? I've got plenty of pics to upload & update this thread. I go back to Australia tomorrow so I'll sort it out when I get over there

    Quote:
    Originally Posted by Mathias View Post
    josh, just been looking at ross's pictures!

    2 things:

    1) how the hell did your mrs fall asleep with those bodies barking on the way there?

    2) who made your manifold / exhaust? and what price was it? pm me if you like
    Lol...

    1) Because a big group of us were playing laser quest until midnight on Saturday night & we got up at 4am ish to get ready. Plus it's very sociable before 4,000 rpm, after that all hell let's loose

    2) A chap called Mike Edwards, he's an absalute legend, very recommended. Did a great job and turned it around quickly as well. Price... Very reasonable, especially considering its a once off jobbie, I'll let you sort that out with him if you want one

    Quote:
    Originally Posted by Jimmy-Boy View Post
    JP, where do you run your hoses from your oil catch tank please? i am on bodies to and your bay looks much tidier
    Hi mate, I find that you really need to plan everything properly and think it through to get a decent end result. Do you mean oil cooler? The oil catch tank hoses are pretty self explanatory I think, they come out of the jp4 covers (behind the coilpack cover) and directly to the catch tank.

    Quote:
    Originally Posted by Collavts View Post
    Lookin quality mate, video is awesome
    Thanks mate, glad you like it!

    Quote:
    Originally Posted by RossDagley View Post
    Here ya go Josh - remember to watch in HD.

    It's got a box round it as I chose the wrong upload setting, so just reuploading now.

    Josh Preston's Sandy Brown 200+bhp Citroen Saxo - YouTube
    Did you get round to uploading the one without the black box around it mate?

    Quote:
    Originally Posted by Beaniemoo View Post
    I just spent 15 mins I really should have been working, watching this lol!
    Not a fan of silverstone but love the car, sounds amazing!
    Glad to hear you enjoyed yourself
    Good going
    Lol cheers Moo, I hope it was worth the potential telling off lol. It does sound pretty epic once you get up the top end, although its pretty sociable under 4.5k

    Personally I don't mind silverstone, in general I don't like boring flat airfield tracks, but silverstone flows very nicely and I like the quick corners (Becketts, maggots etc). If the track had undulation it would be epic I reckon

    Quote:
    Originally Posted by Baz View Post
    Looking good Josh! Where the hell did that M5 come from lmao. Lookin forward to more vids of this in the future!
    I know, only pass on the left, BMW comes flying up the inside on the right lol. If I would have passed on the right it would have been alot easier lol

    Quote:
    Originally Posted by unreal106 View Post
    Brilliant quality video mate and great noise can't Wait to see this wound up round the rng
    I can't as well Tom, bring it on! 8:30 laps are on the cards I think

    Quote:
    Originally Posted by RyanSaxo View Post
    Video shows the pure power of it! Megaaaa!

    The scooby you pass at 5:40ish is the one that was parked up smashed up at the end of the day. Did he come off in your session? (this question might be answered once I watch the full video )
    I was on brooklands straight when the session was red flagged so I'm not exactly sure what happened mate. The power makes me giggle, it's insane for a 1.6 NA

    Quote:
    Originally Posted by Ryan View Post
    nice to see the standard of driving from JC owners has improved.

    Even with good power in our little cans its a pain in the arse when the barges poodle through the corners then nail it down the straights.
    Lol true Ryan, eventually I had to get aggressive and go for it, or risk just pootleing around at the back for 20mins

    Quote:
    Originally Posted by Jimmy-Boy View Post
    subaru estate could of moved over sooner! the BMW made me laugh, just wants to get round quick :L
    Yeah coming out of the corner he completely blocked me, I lost my momentum, then he pulled over but kept his foot in, so by the time I was back up the rev's and reeling him in we were at the next corner... Oh well... I don't let it wind me up tbh, just get on it it
  1478. #1478
    Quote:
    Originally Posted by RossDagley View Post








    Cheers for taking the pics, love them, great quality

    Quote:
    Originally Posted by Prickle View Post


    Awesome engine. So jealous. Ha.
    Lol Prickle, Sandy has definitely produced a monster of an engine
  1479. #1479
    Whats the final bhp/torque figure now? Also what weight are you at now?
  1480. #1480
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Whats the final bhp/torque figure now? Also what weight are you at now?
    If you came to Trax you'd know

    805kg with half a tank of fuel, 221bhp @ fly & 150lbft torque
  1481. #1481
    221??!! Blimey from.a 1.6 non turbo!!

    That must feel awesome! Bhp/tonne is pretty special too.

    Nah my Twingi is has been too busy breaking slave cylinders at Bedford to do do anything like that haha. First unreliable french car i've had although something french has still not stopped me from getting home so it could be worse...
  1482. #1482
    Quote:
    Originally Posted by jpsaxo View Post
    If you came to Trax you'd know

    805kg with half a tank of fuel, 221bhp @ fly & 150lbft torque
    Stonking figures there and I bet the driveability is amazing. Would it be safe to say this engine build was in double figures in terms of thousands (£)?

    Very interested in the design of the manifold, whats the rest of the system like? 2 boxes? What tailpipe did you go for?
  1483. #1483
    Cant believe you are pissing off to OZ again Josh.

    You should ship the thing out there and go attack Bathurst.
  1484. #1484
    As promised, some pics from the build. Aside from the waiting list, it takes me about 4 months to put an engine together like this one. I have other stuff going on around it obviously, it's not a solid start to finish build. Many custom parts need to be sourced, I need to make some of them and some processes I like to do in stages, like porting the head; if I can get it to a stage and leave it for a few days and come back to it, I see it in a clearer more objective light than just locking the door until it's done! Managing the way I work is as important to the quality of the build as the engineering.
    I'll detail some of the stuff, but alot will remain undisclosed, because I don't want to give away too much of how I get the engine to work the way I want! Power is an important objective, but the way the power is delivered is every bit as important and I also aim to design in reliability, durability, ease of use and ease of maintenance. My race engines come back every one to two seasons for rebuilding and I like to make that process as simple and enjoyable as possible, but decisions and tweaks made in the first build.

    Turning the valves. I can't get the exact size and shape valves I want off the shelf and because I'm always making slight variations to the spec to try and improve the engines, I can't afford to tie myself to a bulk order. So I buy blanks and perform the finishing and groove cutting myself. Faces are finished on a Serdi valve grinding machine for high precision and equality.


    Block bored and honed in the wash tank before being decked and surface ground


    Crank getting a clean after journal polishing. I don't grind or lighten the cranks, I use low mileage ones that polish easily and balance them, that's all; the severe lightening I've seen some do worries me greatly!


    About ready for first dry build


    Custom CP pistons laid out. This is an "X-forging" slipper design, extremely strong, light and low friction, but thanks to good design and material, durable too. Much less likely to fail by fracture too if things go a bit wrong; that may seem an odd priority, but engine failure can and sometimes does occur, if you use the right bits then secondary failures can do alot more damage than the primary cause. Alot more expense and down time for a race engine!


    Pulleys, springs etc. Double springs are used, by Piper in this case. Their springs are extremely consistent and reliable, something that has been an issue for me in the past with other suppliers.


    Plastigauge on all bearings, a quick and easy way to check built up clearances. Assume nothing, check everything!


    Checking ring gaps, should be checked at various depths in the bore to get a braod view. Piston can be used to push it in square, skewed it will mis-read. I use conventional ring packs, witnessed alot of misery and frustration with "Total Seal" etc types. CPs ring packs generally need little or no gapping if the bore is correct and bed in wonderfully quick on a suitably honed bore.


    Block surface ground and painted, no core plugs as yet though. Surface grinding the head gasket faces ensures ultimate precision and the perfect finish for an MLS gasket. Precision is the groundwork of reliability.


    Onto slightly cruder matters. Scummy seal housings don't do any harm, but if you have access to a vapour blaster and make sure they're properly cleaned of media after, can be nice.




    7 users thanked this post: , , , , , ,
  1485. #1485
    ahhh Mike does make an awesome exhaust, full system?
  1486. #1486
    Skimming off the inlet and exhaust gasket faces, fly cutting is fine for this! Makes the seal more reliable if you have a nice clean face and looks nice too


    Head just about ready, another wash before another dry build!


    Inlet manifold ported and ready. I make a specific GSXR bodies set up for the race engines, slightly bigger bodies, different shape tracts to suit the ported head (ported with the head, so even better than "Direct to head" type bodies), twin injectors and trumpet profile I've evolved to create the right pulse tuned response with the race engine package.


    Lots of nice shiny and mostly new bits. I favour genuine for most of the seals, gaskets etc; quality is consistent and often cheaper than aftermarket bizarrely.


    New core plugs going into the block. They don't ever really need to be replaced in these engines, but looks right!


    Checking crank end float. You can see some surface rust on the block, despite the care I take to avoid it! Note gasket lines not painted to ensure a good face for the sealant. I hate oil leaks and it cleans up easier like that during a rebuild.


    Head, ladders and cams laid out ready for valve clearance machining.




    Pistons going in for the last time. I have sleeve type ring compressors for my regular bore sizes, much much gentler and easier to use than clamp type.


    Checking valve to piston drop before the head's final assembly. I've already worked it out, but a physical check confirms it and informs me the safe amount of cam swing. My cam timing in this package is a fixed value really after extensive engine dyno testing of various configurations, but I prefer to know and have good notes, in case I discover a better way in the future.


    Bottom end nearing completion! Note Peugeot Sport sump baffle. I know cheaper ones are available, but the manufacturing quality of this kit is the best I've seen We've considered making out own version, but we'd struggle to do it this well for the money, even with the machine and fabrication resources we have. I also much prefer the main bolt mounting to the faff of multiple gasket faces with a sandwich type. When you have to reliably seal and then clean and reseal at rebuild time, it starts to matter!


    More from the final stages and mapping etc later.
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  1487. #1487
    What a great few pages of updates!!!

    I don't know if anyone's done it yet but using your atf figures and the weight at TRAX your at 274.5BHP/T!!!!!!!!!

    Holy CRAP dude!!!

    ps, Sorry for looking mongish in the award photo!! Was knackered by then!

    Well done.
  1488. #1488
    I figured it would be high as a guess but didn't realise it was that high! Blimey a focus rs is around 203bhp/tonne!

    Sandy how the hell do you get into your job lol i mean how do you end up doing that stuff with your life i mean its pretty specialist?!
  1489. #1489
    Sandy - thank you for this little insight into engine buildin from your self like your notes after every image and good work on keeping the best bits covered up it takes a long time to develop these things to have someone steal the ideas would be horrible!

    just a couple of questions have you used some form of grease on the oil pump chain?

    and if you don't mind what finish is on the inlet tract? 320 grit level or higher?
  1490. #1490
    also is the plastigauge measured in mm or inch? which way round have you got the card there?
  1491. #1491
    I am über jealous of this engine!
    Amazing build!?
    Wish there was some way within the realms of possibility that I could have one of these engines!
    1 user thanked this post:
  1492. #1492
    Joe- I'll spare you the long version, but it's quite accidental really. Cars have been a life long obsession and despite my parents' best efforts to steer me into something more glamorous (I studied yacht design), I've always built and modified my own cars as a hobby. Through that I met John Read (JRE racing engines), Mark Shillaber (SRD) and Colin Satchell. I became friends with them and John and Mark nurtured my mapping skills to the point where they offered to employ me to do it and make looms for them; so I left my "proper" job and went full time on this (2006). That work remains my main work, Colin and I are close friends and he's given me alot of machining and engineering skills; which I've honed through working with Pete Willis (PWE), who's renowned for his high precision and also ports heads for several well known engine builders! Pete has an engine building history to be envied, going back to Brian Hart, when they were building the works Escort engines (BD series). Building engines to a decent standard is a very tough way to make money and if anything goes wrong, you're pretty much instantly going into loss; so I limit the number I do, to ensure I can keep doing it well and the mapping/loom work I do for others is really what puts bread on the table. The engines I build now are almost exclusively for competition; but the occasional interesting road/track engine is nice to do if it's going to be a well thought out project.

    Tom- Grease on oil pump chain is Graphogen. It's pretty horrible stuff, which gives black globs in the oil for a couple of changes after the build, but it hangs on really well to ensure good lubrication on first start up. If an engine is going straight on the dyno, I use less of that and more oil, but I knew this one would be stood around for a week or two and oil will then drain away.
    Don't really want to give away how I get the tract finish TBH, but flash photography always makes porting look rougher than it is, so a bit of a distraction!
    Plastigauge being used in imperial. I use thou on smaller tolerances and mm on bigger measurements! I have to be bi-focal on this, Some of the machines I use are imperial and some are metric; hopefully keeps my brain alive.

    Moving on a bit... Come the end of July, I was closing in on my much anticipated week off at the start of August and Josh's target date for going to the ring was looming. It was starting to look a bit too optimistic for him to make that, but I kept trying anyway. I don't like sending engines, because of the risks involved (I've known friend's engines get damaged or go missing all together in transit!) So I was relieved that Josh came to collect it. I normally engine dyno all my engines now (mainly to ensure they run ok and run them in before fitting), but that would have meant a couple extra days and this spec is so well practiced and the package so developed, that any data is likely to be repeated. You can see I run a nose mounted crank trigger on this spec, combined with our own steel flywheel. Colin prepares me a special version of his crank pulley kit for that purpose.


    Josh had modified the bulkhead for a bit more induction room without the engine. We have to dress the scuttle back or cut it away to get sufficient clearance for the layout I use, so I supplied him with as much information as I could on what was needed. It did fit, which is a credit to the mods, but only just and might well be a bit restrictive as it is!


    It was fine though and after a bit of an epic sorting out all the issues around the 7.25" race clutch, Josh had it ready in the car once I was back from holiday. Early on it didn't go well, there were a few issues with the interior loom that had been modified, some of which we had to solve there and then, some of which I had to work around. A faulty oil pressure switch also caused some concern until we found out what was wrong!! I have already put alot of time to refining the ignition map for this spec on previous race engines and once the lead angle was calibrated (a very important mapping basic that's often not corrected!!) it was quickly running smoothly and I started to put some miles on it to let it settle down.


    The rollers I'm using here are a good old fashioned set of Sun RAM XII, the mainstay of the industry for many years and a perfect donkey machine for the sort of setting up I do. More modern equipment can produce nice looking graphs and give a convincing impression of accuracy in many cases, but all I'm interested in here is to run it in, making sure it drives correctly and has clean fueling and ignition properties throughout the range. Running in can be a laborious process for some engines, but the precision, machining methods and materials I use mean that within a few hours, it'll be pretty much as good as it'll ever be and should give long service with minimal attention.

    Once I started to drive through the outer areas of the range, it became clear that there was some sort of fueling issue. No matter how much injector duration or pump enrichment I added, it couldn't quite keep pace and went lean. Beyond 7000rpm it was really getting iffy and I deduced the most likely cause to be the fuel pump. My race engines are usually in cars with custom tanks and pumps, so I've never had this problem before. Once the map was essentially sound, bar the upper extremes, I set a lower rev limit (8000rpm) and advised Josh that it would be ok to drive home to fix the problem, but care should be taken!

    Once Josh was ready to go, I asked him to brim the tank up the road, then again when he got home (250 odd miles) and report the miles and litres, to give me an idea on economy. He did and I was surprised but pleased to see 37.9mpg!

    In the interim, Josh sourced an uprated pump and although driving carefully, sent me regular reports about the performance! He took it to a local rolling road shoot out as it was and although it was clearly not running correctly, it still showed 211bhp and 149lbft.


    Once the pump was fitted, he drove back down to me so I could properly finish the map with a decent fuel supply. It was transformed, it was only now I could see how bad the fuel supply was before and it felt and sounded stronger everywhere. I raised the rev limit to 8800rpm, it's safe to go higher, but my engines don't generally need to be revved high to perform, due to the low down power and flexibility; so it's preferred to keep the limit sensible.
    Once the map was perfected in the rollers, I wanted to see what the fueling was like on the road, as with the changes in air delivery at speed, it often differs. With Josh driving I watched how it went. 1st-2nd-3rd were really an assault on the transmission and tyres and it became clear that it needed more fuel over the top (7k+) than in the rollers, by up to 7%. I regularly see this with testing on rally cars etc and makes me wonder how many purely rolling roaded cars are seeing ideal AFR out in use. I've corrected cars this way in the past and when one was taken to a well known rolling road for a magazine article, they reported it was rich over the top; well if they'd have tested it as thoroughly as I did... they'd know why!

    On his way back home again, I asked Josh to do the brim thing again, once home he left it overnight and cold started before re-filling, with the improvements it now gave a simply astonishing 43.5mpg! Some of my race customers have reported improvements from about 1.1 down to 0.7 litres per lap with my engine over their previous ones; so I knew I was getting good efficiency, but bloody hell!

    Josh was able to pop back to the same rollers and drop it in again. As mentioned above, it's probably a bit rich over the top now and a slight wobble in the curve would suggest that, but nevertheless, 221bhp at 8750rpm and 151lbft at 6850rpm are in the right area, about 5% less power/torque than the best I've seen from this spec on the engine dyno, but could be partly down to the engine bay and rolling road variation. But the curve is plain to see. It's almost standard for other engine builders to question my engine dyno figures, in particular the curves my engines generate. Well, say what you like about the figures (race results kinda back them up), but i don't think you can argue with the curve!


    Thanks to Josh for his faith throughout the project and all the fine souls that continue to help and support me
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  1493. #1493
    thanks sandy - i appreciate the finish is hard to give away but that is enough information for me I understand now what has gone on. thanks

    great work as always well done!
  1494. #1494
    just had a flick through, poor MA box
  1495. #1495
    Excellent report sandy. Well done again.

    Congratulations josh for owning it!
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  1496. #1496
    Thanks for the write up sandy.

    Nice to see the curve, a lot of us have dips at certain RPMs with different set ups so shows how well thought out the pulse tuning as well as the rest of the build is thought out.
  1497. #1497
    sandy brown that's an epic write up and after experiencing a passenger ride in this car it's an animal.. so smooth on delivery and just so astonishing well put together.

    you sir are a legend amongst men! fair play sandy!
  1498. #1498
    Was excellent to see josh, looked great on track. Sandy, just amazing build.
  1499. #1499
    Lee how wild you say it compared to Danny's when low boosted?
  1500. #1500
    AWESOME write up Sandy

    So not only are you getting 274.5 Bhp/ton but your getting 43.5mpg as well!!! What an absolutely amazing piece of engineering! I can't believe the performance that these little engines can have squeezed out of them when setup and run properly. I genuinely am in total awe of this build. Well done.

    Some may accuse me of blowing smoke up your arses but you know what, I could think of worse things to be accused of lol!
    1 user thanked this post:
  1501. #1501
    Hi from Malaysia
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  1502. #1502
    Quote:
    Originally Posted by unreal106 View Post
    Lee how wild you say it compared to Danny's when low boosted?
    it's hard to say really Tom Danny's was just a delivery of torque followed by a lot of pace. in jp's you feel like your going really quick but Theres hardly any kick the delivery is that perfect. like you know in our cars in say 2nd when you mash the throttle from like 2k to limiter you get that kick near 4k well in jps you don't really notice that, the mph just builds fast like. no doubt in my mind low boost will still be quicker than Josh's car but I really don't think there's much in it at all mate
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  1503. #1503
    I think its us lot that should be giving the thanks to you sandy

    ...oh and josh with his deep pockets
  1504. #1504
    Cheers Scottie!

    I'm not sure it's easy to make fair comparisons between an engine like this and boosted ones. The delivery is completely different and although in a straight line ultimately the boosted ones should be more powerful and hence quicker; around a track things are very different.
    I've developed this spec through racing and it's been proven to be quicker than vastly more powerful charged cars running under the same rules. The elastic and bump delivery of a charged engine is not that helpful in FWD, especially out of tight corners, where traction dictates the speed onto the next straight, track position for defending and so on. It's a bit like filling a cup from a tap compared to a bucket! Having incisive, accurate and predictable driveability, with a wide power band to ride out a single gear on the exit from lower revs; really helps with track performance. That's why I've developed my engines towards a wide/full curve and nicely sloped part throttle behaviour. It's a happy side effect that it makes for a nice engine on the road too!
    Spiky or stepped delivery can make the power seem greater, because of the calm and storm effect, but it's misleading in regard of true performance. It's a widely held view, that Honda deliberately dialled in the step in VTEC delivery to emphasise the higher rev performance, I've mapped alot of Honda engines and they all lose the step easily if you move the switching point!

    Outline spec (SB= Sandy Brown and CS= Colin Satchell):

    JP4 block over-bored to piston spec.
    Standard 82mm JP4 crank, journals polished and balanced, SB/CS custom steel flywheel, CS front mounted crank trigger and alloy pulleys
    SB custom H-section rods by Robson
    SB custom slipper forged pistons by CP
    Peugeot Sport baffle kit in J4 sump pan
    SB race JP4 cylinder head (Serdi precision cut seats, ported to suit spec, surface ground gasket face)
    SB custom single piece stainless valves
    Piper double springs and modified Piper retainers
    SB custom solid followers
    SB custom cam profiles ground by Piper
    Piper cam pulleys
    SB and CS race spec GSXR1000 TB inlet (ported with the head) with twin injectors per cylinder and ITG filter
    SB designed custom exhaust manifold, made by Edwards Motorsport
    DTA S40 ECU on SB custom loom
    Helix 7.25" race cerametallic paddle clutch
    Built and mapped by SB
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  1505. #1505
    I hate the V-Tec step, if you're not changing at 8300rpm you are 'out' of it next gear and have to wait. Toyota did it on the 4AGE engine using retarded ignition timing up to 5500rpm when their T-VIS kicked in
  1506. #1506
    Looks ideal for a rally car .

    Whats the ballpark figure for an engine alone mapped if the customer has some sb/cs bodies and an ecu already (your preffered s40!). Also would you use j4 or jp4?

    The belgians would love this on the stages!
  1507. #1507
    I love the tractability of a flat torque curve. One of the reasons I sacked off the big bhp setup from last year was for this very reason - a tiny (un)usable power band thanks to a really spiky torque curve.

    Even now, my curve is nowhere near as good as josh's but vastly improved from last year, making 250ft/lb from 4500 to 7000+ rpm, without changing more than 10ft/lb over that range. SO much more drivable.

    Watching Josh's car at the weekend was just like that - smooth, long, effortless power. It's really dialled in well, and although needs more power () really is something to see. I'm super impressed with how it goes!
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  1508. #1508
    Thanks for all the comments lads,

    I have to say.... Apart from the power (obviously) the drivability is the best thing about this engine. If (for any reason) I want to pootle along it will drive at 2,000 rpm in 5th perfectly fine, it will also start up with just a turn of the key and idles like a normal engine - let alone the excellent fuel economy.

    I really am chuffed to bits with Sandys engine, can't fault it one bit!
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  1509. #1509
    Hey guys

    Apologies for the lack of updates on this that I promised after Trax, I've been flat out moving into our new apartment in Sydney and sorting everything out, our Internet should be installed in a week or 2, as soon as that's up and running I'll get this thread bang up to date
  1510. #1510
    Quote:
    Originally Posted by welshpug View Post
    Looks ideal for a rally car .

    Whats the ballpark figure for an engine alone mapped if the customer has some sb/cs bodies and an ecu already (your preffered s40!). Also would you use j4 or jp4?

    The belgians would love this on the stages!
    The SB/CS bodies on Sandys race engines are different to the kits they supply, so you'd be looking at the full cost of the race engine baring the s40

    This engine is a jp4 110bhp engine originally, so now producing over DOUBLE the power and still NA
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  1511. #1511
    Fair enough, do you know how they differ and what would the ballpark figure be if the customer has a base engine?
  1512. #1512
    All - sorry for delay I've been rammed with work and meant to get the video sorted for this but it kinda got bumped down the todo list!

    Josh, here's the HD version of your video. Looks a thousand times better than the quick hash

    And sorry for the terrible image (camera phone shot of my laptop screen!) here's a grab of the power the car made peak by sector. It's not 100% accurate as I don't know your exact wheel/tire details and I've estimated Cd as 0.38 which is for a 106 iirc but it works out pretty close

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  1513. #1513
    Quote:
    Originally Posted by welshpug View Post
    Fair enough, do you know how they differ and what would the ballpark figure be if the customer has a base engine?
    A jp4 engine is around £250? That's probably around 2% of the total build cost

    The race TB's are slightly larger and matched to the head, if you read through Sandys posts over the last few pages he pretty much covers everything for you
  1514. #1514
    Quote:
    Originally Posted by jpsaxo View Post
    A jp4 engine is around £250? That's probably around 2% of the total build cost
    That's shocked me, about £12500 for the engine is a lot less than what I thought it would be!
  1515. #1515
    Quote:
    Originally Posted by garner90 View Post
    That's shocked me, about £12500 for the engine is a lot less than what I thought it would be!
    Exactly, its a bargain when you consider the work that goes into making an engine that no other engine builder in the Uk can achieve
  1516. #1516
    Quote:
    Originally Posted by Ross View Post
    All - sorry for delay I've been rammed with work and meant to get the video sorted for this but it kinda got bumped down the todo list!

    Josh, here's the HD version of your video. Looks a thousand times better than the quick hash
    JPSaxo - Citroen Saxo Westcoast 220+bhp NA - YouTube

    And sorry for the terrible image (camera phone shot of my laptop screen!) here's a grab of the power the car made peak by sector. It's not 100% accurate as I don't know your exact wheel/tire details and I've estimated Cd as 0.38 which is for a 106 iirc but it works out pretty close

    That would be around about right mate as I wasn't using the full rev's, that's a great insight into the speeds carried around the corners etc

    15inch wheels / 50profile r888's are my track set up
  1517. #1517
    Quote:
    Originally Posted by jpsaxo View Post
    That would be around about right mate as I wasn't using the full rev's, that's a great insight into the speeds carried around the corners etc

    15inch wheels / 50profile r888's are my track set up
    Excellent - I'll recrunch the numbers tonight, but I don't think it'll drift from those figures much tbh. I put the weight in as 900kgs iirc, as you had your fat self in there and the missus Sound about right?
  1518. #1518
    The car is 805kg with half a tank, I'm 70kg & shay is 50kg + had a full tank of fuel so closer to 950kg in total I'd say
    1 user thanked this post:
  1519. #1519
    Quote:
    Originally Posted by jpsaxo View Post
    The car is 805kg with half a tank, I'm 70kg & shay is 50kg + had a full tank of fuel so closer to 950kg in total I'd say
    speaking of which... The photo of her sleeping... Hmmm, now where did that go??
  1520. #1520
    Haha! God knows how she could sleep with the bodies barking on the way down
  1521. #1521
    Quote:
    Originally Posted by jpsaxo View Post
    Exactly, its a bargain when you consider the work that goes into making an engine that no other engine builder in the Uk can achieve
    Its great what Sandy is doing but ive also seen very interesting figures from people in the Rally community (especially over in ireland).

    I cant really see there being much more room for improvement from these engines mind. We are probably as close to the max figures we will ever see.
  1522. #1522
    Quote:
    Originally Posted by Ryan View Post
    Its great what Sandy is doing but ive also seen very interesting figures from people in the Rally community (especially over in ireland).

    I cant really see there being much more room for improvement from these engines mind. We are probably as close to the max figures we will ever see.
    Are you referring to the JRE engines that are in Ireland?

    I'd imagine we are heading towards the maximum figure, but Sandys still striving for even better so you never know. There's about 5% between the RR figure and what the engines actualy capable of on the Engine dyno - I plan to open up the scuttle slightly to allow better air flow to the middle two cylinders and see if that helps
  1523. #1523
    Quote:
    Originally Posted by jpsaxo View Post
    Are you referring to the JRE engines that are in Ireland?

    I'd imagine we are heading towards the maximum figure, but Sandys still striving for even better so you never know. There's about 5% between the RR figure and what the engines actualy capable of on the Engine dyno - I plan to open up the scuttle slightly to allow better air flow to the middle two cylinders and see if that helps
    Theres a few independents that have got good power.

    Its a shame that QEP and everything went to shit, as the dyno testing they were doing with Dave from Pumaspeed was proving very interesting.

    No scuttle FTW

    http://www.106rallyeforum.com/forum2...highlight=maxi - incase not read this, an interesting read on both his figures/the final production ones from oreca.
  1524. #1524
    Alot of the JRE engines I map on our engine dyno go to Steven Gault's rolling road once fitted in the cars over there. I know how the figures for those compare.

    The last engine I dyno'd in this spec (engine dyno, DIN corrected and calibrated, not to be confused with the vagueness of rolling road figures), was almost identical to Josh's, the only significant differences were Jenvey SF bodies on my own manifold (same tract design effectively as Josh's) and the same geometry exhaust, made by a different fabricator. Peak figures were 234bhp at 8500rpm (as far as I tested it) and 159lbft at 6500rpm, with two slightly different inlet configurations. I tried alot of different injectors and injector positions, cam timing etc to arrive at this, two days of dyno testing on an engine I've already developed extensively.

    Here are the figures for two inlet tract variations I tried (these are the stable recorded steady state figures plotted on a simple Excel spread sheet):


    Pictures of that engine on the dyno, showing some of the inlet/injectors variations I was testing:






    Pics capturing the readout (DIN figures are what matter and ignore the Lambda display, we were using a separate one), believe me it was quite an emotional moment when I saw 230bhp+ for the first time!




    Before everyone gets too carried away with peak or wide open throttle figures, I should point out the range of other qualities I have achieved with these engines that I'm proud of and I feel makes them stand apart from others... Driveability (they are totally road friendly and little need to be revved to perform), economy, no oil or water leaks even after a couple seasons, negligible breathing and oil consumption, so far total reliability and aside from the glitch with Josh's fuel system, after I've trimmed the map in the rollers and/or on the road once, that's it, they run sweetly until the next rebuild.

    I regularly dyno other people's race and rally engines of similar spec that customers have paid in the region of £13-15k for and don't perform anywhere near like this. I haven't got a set price for this spec, because individual builds always have a certain amount of variation, customers have an ECU already etc, but from scratch, with OE crank, exhaust manifold, ECU+loom, race clutch and steel flywheel, dyno'd and ready to use, it's about £11-12k. I do limit my builds, because of the other ongoing commitments I have (about half of my work is mapping, wiring and development for other engine builders; also the need to do scheduled work on existing engines) and currently the waiting list is well into next year so I'm afraid I can't really consider doing any more just now.
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  1525. #1525
    Always wondered what sort of price these engines were. Cheap for a race engine though and in comparison to the work sandy puts into these engines to say pug1off which they use just some atpower itb's that are universal rather than custom to the engines spec along with things like the valves not being off the shelf and being machined to suit.

    Can see why it takes months to build too, spends day and half just on a loom and I was very impressed my loom he made for me.
  1526. #1526
    Thamks for the write up sandy. As mentioned previously fully aware of some of the 'dark art' as such any information shared is fully appreciated by a large number of us on the forums.

    I don't suppose you happen to have experience of the air boxes used in the rallye reg link? I've got one here but it's just the air box at the mo and no mounting system etc for me to see about putting it together. (I'll grab a pic when back on my mac)

  1527. #1527
    I'm not really a fan of airboxes, they always have side effects and although they can lower the inlet temp in a static situation (ie queuing for a start or on a rolling road, out on the go, they really don't make much difference. I say that with quite alot of testing experience to draw on! My engines rely heavily on inlet and exhaust pulse tuning to do what they do and the air box design can profoundly affect that. Although I've seen airboxes produce spiked figure improvements on occasion, I've never yet seen one improve the delivery overall and single entry ones, like plenums, don't ever sound anything like as nice as open induction. On forward facing engines I like to have a nice wide open airbox where practical, that doesn't impact the pulse tuning; example, here's our 205 hilllclimb car, which we did as much to split and manage the ingested air to the rad, as to the induction:



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  1528. #1528
    Im not a fan of them either, but I cannot run on some tracks as it currently stands
  1529. #1529
    That looks properly fun. What sort of league is that car in?
  1530. #1530
    2 litre modified production hillclimb and sprint.

    More about it here if you're interested: http://forum.205gtidrivers.com/index...owtopic=140057
  1531. #1531
    That 205's a BEAST Sandy
  1532. #1532
    I always love your write ups Sandy! Top man for sharing so much info!
  1533. #1533
    Ok time to properly update this from the start of 2012...where do I start?

    So to begin with we stripped the car for Mark to do his work on it...





    At Marks...



    In progress...





    Primered



    And painted





    And the underneath all repaired, stripped and painted/stone chipped





  1534. #1534
    So then we began to build it back up... Satshifter & steering shiz first



    Gearbox was rebuilt in the mean time, all bits were strengthened... (Thanks Tom!)





    Carbon Lorraine RC5+ pads



    Relocated both fuse boxes in behind the dash



    Mark finished the CF Bonnet



    & fitted the CF-look areocatches...





    Fitted a proper SPAL fan

  1535. #1535
    Now was time to fit the engine....

    As most know; this is a Sandy Brown top 2012 spec producing silly power for a jp4 NA engine

    Sandy finished the engine in the back of his BMW lol



    Put the engine in



    Had a few issues along the way...



    So out came the grinder lol



    Oil cooler fitted



    Modified the catch tank...







    Fitted Sandys engine race loom





    Dad made a bracket for the coilpack to sit neartly next to the engine...









    Had a few issues with the clutch being too hardcore for the standard gearbox selector arm...



    so that was beef'ed up by dad



    and sprayed of course




    Car was now ready, Olly then Trucked us down to 'Mike Edwards' for custom manifold / exhaust making & fitting to Sandy's spec









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  1536. #1536
    looking good matey, really do like how far you have gone with this especially as it started of as a normal westcoast!
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  1537. #1537
    From Mike's we towed it down to Sandys for lift off.... dad did an epic Leicester - London - Cornwall & back to Leicester trip in one day!

    After a few issues we eventually got down to mapping the following day...

    The magician at work!



    The engine was mapped as far as the standard pump could supply enough fuel... so I drove it back home to Leicester that evening and ordered a new intank fuel pump which was to be fitted as soon as it arrived...



    In the mean time the manifold was turning nice funky colours



    Mean while I set about adding a few lightening touches (battery weights 960grams!). My brother also made a DIY cage for the battery to hold it in place





    Couple of ring stickers added (of course!)





    Shift light carefully fitted & secured into the dash buttons



    Tom Kindly offered to give it a good whoring



  1538. #1538
    The fuel pump then arrived so we fitted that (what a bastard!)

    Old one



    New one



    The problem (too big!)



    I also tracked down the 2 remaining westcoast badges in the UK (one from up North & the other from Northern Island!)



    Some Chimp (cheers Nick ) also sent me my Mango citroen badge back.... lol



    Couple of other bits in my obsession to make it as reliable as possible (old vs new)

  1539. #1539
    The end result...





    RED graph with old fuel pump

    BLUE graph with new fuel pump, you can see a clear improvement from 6,750rpm all the way to the limiter



  1540. #1540
    TRAX 2012

    Then it was time to have a bit of fun in it before I returned to the land down under to see the Sun





    Best Saxo 2012 award





    I also had a bit of fun out on track....







    After Trax I popped over to Mallory with Lee to get it weighed... 805kg with half a tank of juice, just need to find another 5kg of weight saving now lol



    Finally it was time to store it away for the winter while im in Sydney... gave it a lick of paint first (with the help of the mrs & my brother!)



    And you can see it hiding behind my shitbox 106XR daily up on Axel stands with no steering wheel / ECU / Battery etc



    I certainly wont be forgetting it while im away

  1541. #1541
    wicked build i love this!
  1542. #1542
    The main 2012 update is on the previous page guys

    Couple of videos;

    Sandy having fun in the first mapping session (OE fuel pump)



    And the first RR run (with OE fuel pump) - You'll need the turn the volume up for this one as my car has quite literally wrecked the microphone on my iphone 4S lol



    And finally Sandy having fun on the rollers with the uprated fuel pump and over 220bhp's under his right foot - You'll need to turn the volume up on this video as well because of my wrecked microphone lol



    TRAX Silverstone 2012 video of me on track, kindly taken on Ross's GoPro

    http://youtu.be/TWdKnZdMLEw
    5 users thanked this post: , , , ,
  1543. #1543
    If I'm honest I have never really liked the colour,

    But the work gone into this from sandy to mark you and your dad ect... is just way beyond. That exhaust manifold is amazing its more art and the fact it's made for function over looks is just brilliant.
  1544. #1544
    I think mango is great but its spoiled with the black arches and boot floor
  1545. #1545
    Finally got online to update lol!
    Loving the update, car is awesome.
  1546. #1546
    Nice writeup pal.

    Rofl ing at the xr still has a rim job.
    1 user thanked this post:
  1547. #1547
    Love the car, love the engine, love the colour, love the detail and effort!

    Basically love it!

    Edit : love the carbon!
    3 users thanked this post: , ,
  1548. #1548
    Amazing progress to say the least !
  1549. #1549
    Well what can I say.... Just been a pleasure to help develop this over the last 6 years from a shocker to a top notch heroic car ..... Nuts brackets and every last little thing not left to be replaced or attacked by the sander to get repainted.

    You'll see her soon bro

    Oh P.S.
    Now it's my turn JP
  1550. #1550
    This has to be THE benchmark NA Saxo!
    1 user thanked this post:
  1551. #1551
    Top car for a top guy, what else can I say, certainly one of the finest cars on here!
  1552. #1552
    Im waiting for the nurburgring videos...
    1 user thanked this post:
  1553. #1553
    Mango is nice! Love everything about this car.

    Needs more pics of the exhaust manifold, that thing is a work of art!
  1554. #1554
    Quote:
    Originally Posted by Bedford126 View Post
    If I'm honest I have never really liked the colour,

    But the work gone into this from sandy to mark you and your dad ect... is just way beyond. That exhaust manifold is amazing its more art and the fact it's made for function over looks is just brilliant.
    Thanks mate, the whole car is made to be as quick & functional as possible, but also at the same time I've tries to keep it looking tidy, comfortable & driveable all at the same time. It's certainly been a fine line!

    Quote:
    Originally Posted by welshpug View Post
    I think mango is great but its spoiled with the black arches and boot floor
    Really? You don't even see the mango arches or boot floor tbh

    Quote:
    Originally Posted by Beaniemoo View Post
    Finally got online to update lol!
    Loving the update, car is awesome.
    Yep finally got our Internet installed into our new flat and found a few free hours between 11pm-3am on sat night to update - yes it took me 4 hours to write this update. Main issue was finding the pictures on my laptop / portable hard drive / camera / phone lol

    Quote:
    Originally Posted by Olly View Post
    Nice writeup pal.

    Rofl ing at the xr still has a rim job.
    Cheers mate, you've been a big part of this ferrying the car around. The ring trip & lap in the legendary XR was pay back haha

    Quote:
    Originally Posted by Mathias View Post
    Love the car, love the engine, love the colour, love the detail and effort!

    Basically love it!

    Edit : love the carbon!
    Haha thanks matey, can't beat a bit of CF

    Quote:
    Originally Posted by rhysg View Post
    Amazing progress to say the least !
    it's been 8 years in the making but I feel the car is near enough as I want it now. Still some slight improvements to come but apart from that its 99% as I want it

    Quote:
    Originally Posted by piggy123 View Post
    Well what can I say.... Just been a pleasure to help develop this over the last 6 years from a shocker to a top notch heroic car ..... Nuts brackets and every last little thing not left to be replaced or attacked by the sander to get repainted.

    You'll see her soon bro

    Oh P.S.
    Now it's my turn JP
    8 years Sam!! Crazy how the car has been transformed in that time...



    Quote:
    Originally Posted by RickP View Post
    This has to be THE benchmark NA Saxo!
    Depends on which aspect your talking about, but across all aspects I hope so

    Quote:
    Originally Posted by PJN View Post
    Top car for a top guy, what else can I say, certainly one of the finest cars on here!
    Kind words Pete, bring on the ring 2013 trip

    Quote:
    Originally Posted by hard_corejoeboy View Post
    Im waiting for the nurburgring videos...
    I'm back in Sydney now mate... I'll be back at Christmas to give the car some loving & we are arranging a huge ring trip for 2013 woooop bring.it.on!

    Quote:
    Originally Posted by Bobo0907 View Post
    Mango is nice! Love everything about this car.

    Needs more pics of the exhaust manifold, that thing is a work of art!
    The manifold definitely sets it apart from anything else I've ever seen. Mike Edwards did a cracking job on it what other pics do you want?
  1555. #1555
    That manifold is the fucking tits!! Like saod, its a work of art! car looks amazing mate well done!
  1556. #1556
    Quote:
    Originally Posted by jpsaxo View Post
    The manifold definitely sets it apart from anything else I've ever seen. Mike Edwards did a cracking job on it what other pics do you want?
    Just some more pics of the manifold! Any more would do. I didn't think a series of pipes could look so good lol

    What other little changes are you thinking of?
  1557. #1557
    Quote:
    Originally Posted by white_vtr View Post
    That manifold is the fucking tits!! Like saod, its a work of art! car looks amazing mate well done!
    Nice words mate cheers

    Quote:
    Originally Posted by Bobo0907 View Post
    Just some more pics of the manifold! Any more would do. I didn't think a series of pipes could look so good lol

    What other little changes are you thinking of?
    Lol, I'll dig some out now...

    Well I want to change the clutch, get a few brackets powder coated that I didn't have time to get done before, get a full interior loom made up to tidy that up & ill be getting some after market digital dials at the same time

    That's the jobs for this winter, sounds easy but I'm only back in the UK for 2 weeks over Christmas between now and next summer, so need to get cracking over Christmas and get as much done as possible!

    In the long term I need the upper strut brace modifying & scuttle opening up to allow more air to get more around the trumpets easier as I'm losing 10bhp+ from the engine dyno figure to the rolling road figure as it currently stands


    EDIT;

    Few more manifold pics...





  1558. #1558
    Looks great, Mike does turn out some fantastic work, any pics of the rest of the system? what kind of bore is it?
  1559. #1559
    Love the way this is a properly sorted machine.

    Powdet coating brackets now that attention to detail!
  1560. #1560
    Half of them have already been done Joe, just didnt get time to do the rest as we ran out of time. Basically everything pre-engine was powdercoated where possible. I took a big box of bits and bobs to be done lol

    The whole system from the manifold back was done by Mike. Its been done with proper push on connectors etc. I cant say any dimensions, primary lengths etc as we have to respect Sandys confidential information that hes spent months / years perfecting
  1561. #1561
    oh I agree with that wholeheartedly, I was just wondering on the bore of the system rather than the manifold bits as to what's required for something of this power/rpm/capacity
  1562. #1562
    Quote:
    Originally Posted by welshpug View Post
    oh I agree with that wholeheartedly, I was just wondering on the bore of the system rather than the manifold bits as to what's required for something of this power/rpm/capacity
    Im not sure if Sandy wants to reveal that information either mate tbh

    p.s. i saw your post about Mike Edwards and my manifold / engine on 306gti6 forum
  1563. #1563
    not a fan of this colour but this car is mint!
  1564. #1564
    This has to be one of the best saxos. I remember it on the cyclones any more plans for it josh ?
    1 user thanked this post:
  1565. #1565
    I hope he plans on just enjoying it now tbh!!

    Think there is a digi dash plan judging by some of his other posts on here!
  1566. #1566
    Quote:
    Originally Posted by tazmania_0345 View Post
    This has to be one of the best saxos. I remember it on the cyclones any more plans for it josh ?
    Taz - long time no speak mate, cyclone phase seems a long time ago now lol

    Quote:
    Originally Posted by pugway92 View Post
    not a fan of this colour but this car is mint!
    Colour isn't everyone's cup of tea, I love it!

    Quote:
    Originally Posted by Jay_ View Post
    I hope he plans on just enjoying it now tbh!!

    Think there is a digi dash plan judging by some of his other posts on here!
    Yeah few bits and bobs but nothing serious tbh
  1567. #1567
    I will order new set of pistons to my itb saxo , do you suggest 12.7 comp wossners
  1568. #1568
    it was a long time ago we wont mention the roundabout at the richo lol but it has come a long way
  1569. #1569
    Quote:
    Originally Posted by nazmitocak View Post
    I will order new set of pistons to my itb saxo , do you suggest 12.7 comp wossners
    I don't suggest wossners at all regardless of compression mate, the design is not great

    Quote:
    Originally Posted by tazmania_0345 View Post
    it was a long time ago we wont mention the roundabout at the richo lol but it has come a long way
    Haha good times!
  1570. #1570
    Quote:
    Originally Posted by pugway92 View Post
    not a fan of this colour but this car is mint!
    The colour is the best bit! But I am a little bias
    1 user thanked this post:
  1571. #1571
    Amazing preparation,grats.
  1572. #1572
    yea back when the wm meets were huge
    1 user thanked this post:
  1573. #1573
    Cheers lads ^

    My brother/dad are looking after it while I'm away

    Sam was up there last night sweeping the leaves and shit out of the garage... I plan to put some rubber along the bottom of the garage door over christmas to stop the crap getting in. Good work chaps!

    4 users thanked this post: , , ,
  1574. #1574
    Lol! Brotherly love
    3 users thanked this post: , ,
  1575. #1575
    This car is stunting i love the car as a whole,, mango and carbon is a very good look,, hopefully gonna try and get in touch with sandy brown for my own jp4 engine but wont be anywhere near this car there has been alot of hard work put into this saxo with great results bet you cant stop driving it
    1 user thanked this post:
  1576. #1576
    Quote:
    Originally Posted by xXJO5H0W3NXx-Neil View Post
    This car is stunting i love the car as a whole,, mango and carbon is a very good look,, hopefully gonna try and get in touch with sandy brown for my own jp4 engine but wont be anywhere near this car there has been alot of hard work put into this saxo with great results bet you cant stop driving it
    Thanks matey, appreciate the kind words I actually spend most of the year living in Sydney (yes, down under!) so don't get to drive it too often. My dad looks after it while I'm away, turning it over etc regularly.

    I fly back for Christmas on Wednesday, land in the Uk on Thursday so will be working on it all day Friday getting a few upgrades for 2012 on the way
    2 users thanked this post: ,
  1577. #1577
    Quote:
    Originally Posted by jpsaxo View Post
    Thanks matey, appreciate the kind words I actually spend most of the year living in Sydney (yes, down under!) so don't get to drive it too often. My dad looks after it while I'm away, turning it over etc regularly.

    I fly back for Christmas on Wednesday, land in the Uk on Thursday so will be working on it all day Friday getting a few upgrades for 2012 on the way
    Sounds good bud i am looking to get an engine done by sandy brown but havent been able to get in contact with him nothing near yours but something for fast road use. Bet its great living down under, also where did you get the cage i am looking for a half cage welded in that looks like yours but cant find it anyway can you help.. But as always keep this updated best car on here
    1 user thanked this post:
  1578. #1578
    Well i landed back in the UK yesterday evening, so naturally i was up the garage all of today playing with the car... lol

    Beaniemoo aka Mike lended a hand today and we got a fair bit done...

    First we started it up... Mike has a nice video of this which I'm sure he will upload later...

    Next we set about stripping the full interior loom out of the whole car





    Some epic munch!



    And the finished full interior loom removed





    More to come over Christmas while I'm back
    1 user thanked this post:
  1579. #1579
    Get that heavy heater matrix out whilst the dash is out
  1580. #1580
    Quote:
    Originally Posted by SGregg View Post
    Get that heavy heater matrix out whilst the dash is out
    NO way mate, I drove my brothers to Llandow in March years ago without a heater matrix, scared me for life lol
    1 user thanked this post:
  1581. #1581
    put a micro heater in instead (or just man up )
  1582. #1582
    Quote:
    Originally Posted by SGregg View Post
    put a micro heater in instead (or just man up )
    Lol, nah I'd rather go 0.25seconds slower per lap tbh
  1583. #1583
    I had a brilliant day today, pulling to Saxo apart along with a good haul from the 'closed' chip shop!
    Lovely car that sounded amazing!
    I currently have a Clio boot full of Saxo wiring, it looks a bit scary at the moment, but all will become clear when its spread out in my living room lol.
    I will make sure the interior loom is of a quality to make the car proud!
    Video of car as previously promised



    ...Also REAL cars don't have heater or carpets
    6 users thanked this post: , , , , ,
  1584. #1584
    love this
  1585. #1585
    what is it that takes you down under fella
  1586. #1586
    Quote:
    Originally Posted by andybvtr View Post
    what is it that takes you down under fella
    I'm guessing a aeroplane?
  1587. #1587
    Quote:
    Originally Posted by Bedford126 View Post
    I'm guessing a aeroplane?
    lol i was asking for that really.

    i will ask again. whats your occupation
  1588. #1588
    looks lovely.. nice car mate
  1589. #1589
    Amazing car! The exhaust manifold and the engine at all are epic! Cheers JP!
    1 user thanked this post:
  1590. #1590
    You hooligan jp
  1591. #1591
    Quote:
    Originally Posted by andybvtr View Post
    what is it that takes you down under fella
    Mainly the weather, life style & the crazy money you can earn in oz + I love the V8supercars so that's definitely a bonus. Also my wife is currently finishing off her degree at Sydney Uni and has permanent residency over there, she's not so fond of the cold lol

    Quote:
    Originally Posted by Sexysaxojames View Post
    looks lovely.. nice car mate
    Appreciate it mate, thanks

    Quote:
    Originally Posted by choko_h View Post
    Amazing car! The exhaust manifold and the engine at all are epic! Cheers JP!
    Cheers buddy!!

    Quote:
    Originally Posted by scottie_436 View Post
    You hooligan jp
    Gotta be done mate


    ------------------------------------------------------------------


    I'm off up to the garage again today so will get some more snaps of the cars current state
  1592. #1592
    what is it you do for a occupation then over there. i would love to move out there a friend of minr i worked with now lives in perth and loves it
  1593. #1593
    Work for a company called "Telstra" - same as BT over here. Can't believe he likes Perth, it's like a Ghost town + thousands of miles from anywhere lol
  1594. #1594
    For more updates...

    The car has been stored in my own little unit for the past 6months...





    First job was to put the car back on axel stands



    I then removed a few brackets from the engine bay that hadn't previously been powder coated as we ran out of time...



    Engine bay as it currently stands with the brackets removed



    The interior of the car is currently completely stripped and Beaniemoo will update with interior loom updates
    1 user thanked this post:
  1595. #1595
    Good sized unit that is mate. Nice & tidy too.
  1596. #1596
    makes me remember when my unit was tidy lol
    oops
  1597. #1597
    Quote:
    Originally Posted by AlexB View Post
    makes me remember when my unit was tidy lol
    oops
    Lol tis difficult to keep tidy when it's an active garage. Constant battle keeping my own tidy now even though its just me using it
  1598. #1598
    Even harder when it's not your garage lol it's all about building our cars on our drives

    Nice work Jp who dies your powder coating ?
  1599. #1599
    Quote:
    Originally Posted by willsy View Post
    Lol tis difficult to keep tidy when it's an active garage. Constant battle keeping my own tidy now even though its just me using it
    i gave up trying recently
    its a case of just in work out mess is just left
    tomorrow itll be a super mess
    stripping most of the car :/
  1600. #1600
    I'd just like a unit... or garage. This car port leaks like a sieve! Looks really comfy tucked up in their though
  1601. #1601
    garage looks pimp now jp . especially with your car in there mate .

    so my next question poses.. once beanies sorted your loom whats next?
    no carpets and grip taped footwells?
    more carbon fibre?
    more power ?
    slicks?
    more suspension improvements?
  1602. #1602
    Lee you forgot bigger turbo
  1603. #1603
    hahaha.. josh will never turbo this! im pretty confident on that tbh
    2 users thanked this post: ,
  1604. #1604
    Quote:
    Originally Posted by LEE_VTR1 View Post
    hahaha.. josh will never turbo this! im pretty confident on that tbh
    He's driving mine at the ring this year - he just might change his mind when he scares himself stupid
    1 user thanked this post:
  1605. #1605
    hahaha in that case ross he might just change his mind
  1606. #1606
    Quote:
    Originally Posted by Ross View Post
    He's driving mine at the ring this year - he just might change his mind when he scares himself stupid
    is the ring trip this year going to be a forum outing or not as im wanting to take my 106 this year
  1607. #1607
    Being anything you like (car wise) dude. Speak to josh - he has a Facebook group setup for our first trip of the year. I'll be in my 106 obviously but last year all sorts turned up - it's good to go as a group, regardless of what you're driving!
  1608. #1608
    I'll be trying to make it to the Ring trip nest year so long as I have a car of any kind! Rather looking forward to it!
    Anyways, back on subject.
    Thought this would be the easiest way of keeping you posted on how I'm getting on with the loom
    I've had Josh's body wiring loom out of his car to simplify and tidy up.
    Although I have already assesed the loom and ordered some supplies for the bulk of the work, which are yet to arrive. I got to spend some time on it today.
    I started by pulling the interior fusebox apart so I could see how everything is connected inside.



    Laid the loom out in the workshop, as it would be laid in the car



    Then started from the rear of the car removing all wiring which is no longer used, like tailgate and rear speaker wiring, along with relocating the number plate light take off.







    This is the wire removed so far



    I'll be attacking this as soon as the parts arrive



    Hope you like?
    Not very interesting at the moment, but still progress
    2 users thanked this post: ,
  1609. #1609
    Looks good mate
  1610. #1610
    How much weight is there to be lost in this?

    Is it just to simplify things or is it being done with weight in mind too?
  1611. #1611
    I'd imagine with a nice plush interior still in it is purely a nice cosmetic and simplifying goal.
  1612. #1612
    fantastic work so far beanie
  1613. #1613
    A small update, now I've had pretty much all the parts arrive I can finally get on with more of the loom.
    I've still decided to avoid the birds nest of wiring including the mini fuseboxes until in the week and my brothers about for a second pair of eyes.
    Still managed to remove a lot more wiring like the standard immobiliser system and diagnostic plug.



    Also properly relocated the window switch wiring to the colunm covers, where the switches are
    (They had already been previously cut, thus the soldered connectors on some wires)



    Next up removed the original Maxi fuesbox and replaced it with the new item which will be clipped to the new mini fusebox when its fitted and mounted into a custom bracket, but thats all still to come



    Next up, just tidied things up a little so I could keep track of the shape of the loom, once done it will be properly taped up and tidied.



    Was weighing up doing the loom entirely in heat shrink, but as this is using prdominately oe connectors, it'd be a lot of work to do, also it'll be safely under a carpet, so I think tape will be more than good enough.
    Hope you're happy with the progress.
    Just noticed I really need to tidy your radio wiring, what radio do you have?
    As the loom, supplies and tools are now at home I'll be doing it in evenings in the week.
    Still looking into the other things we discussed
    2 users thanked this post: ,
  1614. #1614
    Looks fantastic so far Beanie,

    I wonder how much weight we have lost already?!
    1 user thanked this post:
  1615. #1615
    Quote:
    Originally Posted by jpsaxo View Post
    Looks so far Fantastic Beanie,

    I wonder how much weight we have lost already?!
    I pulled out 11kgs of loom when we went omex and redid the fuse boxes. There's mega amounts of weight to be shed in wiring.

    Good work Beanie.
    1 user thanked this post:
  1616. #1616
    I've already removed a certain amount of wiring Ross, but if we can get anywhere close to a 5kg saving that would be awesome
    1 user thanked this post:
  1617. #1617
    Whats next after this?
  1618. #1618
    Quote:
    Originally Posted by willsy View Post
    Lol tis difficult to keep tidy when it's an active garage. Constant battle keeping my own tidy now even though its just me using it
    Agreed Willsy, I find the best way to keep it tidy is to make sure I spend 5-10 minutes sweeping up & tidying up after each session I spend working on it, so that way everytime I leave the unit its nice and tidy for the next time that I go to work on it


    Quote:
    Originally Posted by unreal106 View Post
    Even harder when it's not your garage lol it's all about building our cars on our drives

    Nice work Jp who dies your powder coating ?
    Haha true Tom - I think Ive done enough of that building it on the drive jobbie lol

    Quote:
    Originally Posted by Alanapone View Post
    I'd just like a unit... or garage. This car port leaks like a sieve! Looks really comfy tucked up in their though
    Its a really nice place to be / work now. Even over christmas / new year I just shut the door and put the little heater on and it keeps it nice and warm in there

    Quote:
    Originally Posted by LEE_VTR1 View Post
    garage looks pimp now jp . especially with your car in there mate .

    so my next question poses.. once beanies sorted your loom whats next?
    no carpets and grip taped footwells?
    more carbon fibre?
    more power ?
    slicks?
    more suspension improvements?
    Yep the garage is an awesome place to store my cars & work on them, knowing its dry and out of the frost over the winter is so much better than storing it outside

    Well for this year the improvements are;

    -Tidying up the interior loom
    -Fitting a more friendly clutch
    -Housing & fitting the SPA dials

    In the short term (next year or so) further improvements will be to get Matt Newton to tidy up and open up the scuttle area to allow more air to easily enter the throttle bodies. Potentially more weight saving bits and bobs here and there to hopefully get me to the magic 800kgs with half a tank of fuel. Also I may have to look at upgrading the MA box to a BE box & BE shafts should be MA box give up the ghost. My current MA box has been cygenically strengthened so im hoping that helps it last a bit longer but im wise enough to know we are really pushing the boundaries of the box so we will see how we go... its covered over 1,000 miles so far with no issues

    In the long term (over a year) id be potentially looking to widetrack it with a Colin Satchell kit & looking at getting more weight off the chassis again

    Carpet & other comfort bits will stay, seeing as its not a full out race car its essential for me to keep some creature comforts so the cars enjoyable to jump into on a nice summer day and enjoy driving



    Quote:
    Originally Posted by Chr15 View Post
    Lee you forgot bigger turbo
    Quote:
    Originally Posted by LEE_VTR1 View Post
    hahaha.. josh will never turbo this! im pretty confident on that tbh
    You can be 100% sure I will not boost this car.

    Quote:
    Originally Posted by Ross View Post
    He's driving mine at the ring this year - he just might change his mind when he scares himself stupid
    Scare myself Stupid - yes
    Change my mind - no

    Ive been out in Chris's 106 monster turbo and as much as it was properly mentally quick.... i still love the NA power delivery - espeically in this engine

    Quote:
    Originally Posted by andybvtr View Post
    is the ring trip this year going to be a forum outing or not as im wanting to take my 106 this year
    Quote:
    Originally Posted by Ross View Post
    Being anything you like (car wise) dude. Speak to josh - he has a Facebook group setup for our first trip of the year. I'll be in my 106 obviously but last year all sorts turned up - it's good to go as a group, regardless of what you're driving!
    As Ross says, drop me a PM with your facebook details and ill add you to our group. Alot of people that come with us arent regulars on sax-p anymore so its easier to organise it on facebook, anyone on the forum is more than welcome to come on our trip - I love introducing new people to our group - it keeps things fresh in the group.



    Quote:
    Originally Posted by hard_corejoeboy View Post
    How much weight is there to be lost in this?

    Is it just to simplify things or is it being done with weight in mind too?
    Quote:
    Originally Posted by adamskiTNR View Post
    I'd imagine with a nice plush interior still in it is purely a nice cosmetic and simplifying goal.
    Both Joe. The main aim of this was to tidy up the whole interior loom so that I know the wiring throughout the car is perfect, and obviously saving a few kg is always nice - although if its anywhere near the 11kg that Ross saved that would be VERY nice

    Quote:
    Originally Posted by hard_corejoeboy View Post
    Whats next after this?
    See above in response to Lea^
  1619. #1619
    love the future plans especially the mention of widetrack and colin satchell thats gunna be awesome.

    the freeze treatment on the internals of your box should definately help with the boxes life expectancy mate 100%.

    i cant wait to see beanies finished product on the loom too . i also understand the need for your creature comforts too man. your a fairy boy and you must keep your wings .

    if you shed your fairy wings... 800kg would be a few kg closer .

    all in all i have alot of love for this car. its a genuine home build that does get used and abused therefore i have far more appreciation for it. plus iv got to help along the way
  1620. #1620
    Quote:
    Originally Posted by LEE_VTR1 View Post
    love the future plans especially the mention of widetrack and colin satchell thats gunna be awesome.

    the freeze treatment on the internals of your box should definately help with the boxes life expectancy mate 100%.

    i cant wait to see beanies finished product on the loom too . i also understand the need for your creature comforts too man. your a fairy boy and you must keep your wings .

    if you shed your fairy wings... 800kg would be a few kg closer .

    all in all i have alot of love for this car. its a genuine home build that does get used and abused therefore i have far more appreciation for it. plus iv got to help along the way
    Cheers mate

    Widetrack is a bit of a dream right now but let's see how things go over the next year, I need to get it done before the mrs finishes Uni because she will be wanting to buy a house, and then it might be more difficult to treat the Saxo to new goodies lol

    Removing the carpet would save what 5kg? I'd much rather have the comfort of the carpet and find somewhere else to save 5kg instead tbh mate
  1621. #1621
    i bet you wouldnt even notice the carpet was gone though.....
    its not like theres any other comforts or sound deadening lol all it does is stop the floor being slippery
  1622. #1622
    Keeps it warm and makes a huge difference to comfort levels IMO Alex
  1623. #1623
    Josh i look forward to your updates this car just gets better and better
  1624. #1624
    Quote:
    Originally Posted by jpsaxo View Post
    My current MA box has been cygenically strengthened so im hoping that helps it last a bit longer but im wise enough to know we are really pushing the boundaries of the box so we will see how we go... its covered over 1,000 miles so far with no issues
    What gear oil are you using in this box mate?
  1625. #1625
    Quote:
    Originally Posted by tazmania_0345 View Post
    Josh i look forward to your updates this car just gets better and better
    Cheers Taz, good to see that your still checking back on this thread every now and again

    Quote:
    Originally Posted by martyno View Post
    What gear oil are you using in this box mate?
    I think it's the fusch one - cant remember exactly, it was expensive and is the one we normally use in our box's. PM me and ill get my dad or brother to get a picture for you
  1626. #1626
    I have recently bought some decent oil for mine, something from Amsoil. I just wanted reassuring that you were using some quality oil with your set up
    1 user thanked this post:
  1627. #1627
    When your next at a meet i will have to come down or i might finaly one day go on a ring trip
  1628. #1628
    Quote:
    Originally Posted by martyno View Post
    I have recently bought some decent oil for mine, something from Amsoil. I just wanted reassuring that you were using some quality oil with your set up
    Yep yep, tbh I try never to cut corners with this car, it's just not worth it and comes to bite you in the bum if you do

    Quote:
    Originally Posted by tazmania_0345 View Post
    When your next at a meet i will have to come down or i might finaly one day go on a ring trip
    I live in Sydney (yes the one with the Opera house and famous harbour down under lol) most of the year now so don't get to go to many meets unfortunately Taz. I'm back for all of July this year so will be at French car show - which has just been announced that it is at castle coombe this year!
  1629. #1629
    this car and thread is fucking epic! just awesome!!!
    1 user thanked this post:
  1630. #1630
    Hello JP! As promised an update and a few pictures of the loom and how it is coming along!
    I have managed to completely remove the birds nest of wiring over on the n/s of the dash, also finished relocating most of the fuses into the new fusebox.
    As you can see from the pictures the loom is looking vastly better!

    The fusebox looking rather complete



    The n/s dash, through panel area looking much tidier



    And how the complete loom is looking, and how my living room is looking lol



    Left to do is:

    Completely wire in the front fog light system (this the missing fuse in the box)
    Put some earths on the front lights
    Convert the dash loom
    Modify/make bracket to mount new fusebox in

    Getting there, making nice progress
    Hope you like?
    3 users thanked this post: , ,
  1631. #1631
    Looks brilliant mate
  1632. #1632
    That looks very good, also on my list to do. Not attempting it myself though.
  1633. #1633
    Quote:
    Originally Posted by MR_N View Post
    That looks very good, also on my list to do. Not attempting it myself though.
    Agreed mate, it's way too complicated for me tbh, beanie's done a cracking job of tidying it all up and minimalising it as well
    1 user thanked this post:
  1634. #1634
    Hello Josh! Back again with a nice update!
    The body loom is now pretty much complete!

    Tail section of loom all taped up and looking tidy



    Fusebox with fog light relay fitted



    Front section of loom all taped up
    Red wire is battery feed, but I don't know the length at the moment



    Dash area of loom



    Fusebox area



    Close up of taping



    All whilst withstand a prelonged attack from Notdog



    All thats left now is to do the dash switch and dial loom
    Put a feed to the fog light fuse (JUST remembered I haven't put this in)
    Replace or tidy radio wiring
    3 users thanked this post: , ,
  1635. #1635
    Fantastic
    1 user thanked this post:
  1636. #1636
    My god that's a lot of work!!

    Looking good though
    1 user thanked this post:
  1637. #1637
    You've done a cracking job Beanie, looks as fresh (if not fresher) than OEM! Will be a real asset to the car when it's all in and working
    1 user thanked this post:
  1638. #1638
    Looking good man. I love neat wiring. Just ashame i cant understand all the complex stuff.........yet lol.
  1639. #1639
    Quote:
    Originally Posted by Alanapone View Post
    My god that's a lot of work!!

    Looking good though
    It definitely is, once you get stuck into a loom it really does take a long time to organise it all!

    Quote:
    Originally Posted by PJN View Post
    You've done a cracking job Beanie, looks as fresh (if not fresher) than OEM! Will be a real asset to the car when it's all in and working
    True - although beanie made a great point - he's making this and then Beanie/sam/dad are fitting it back in with the dash etc so I wont actualy get to see his handy work as most of it will be covered behind the dash / wing / carpet lol

    Quote:
    Originally Posted by crisppug View Post
    Looking good man. I love neat wiring. Just ashame i cant understand all the complex stuff.........yet lol.
    hahaha im with you there Chris!! WAY too complicated for me mate
  1640. #1640
    Quote:
    Originally Posted by jpsaxo View Post
    Yeah your current struts should be fine Toad mate!

    Right another update for you - Firstly a VERY special mention to DannyGti for going to collect these for me













    I think you'll agree they look awesome - I cant wait to try them out!!
    These seats are the dogs!
  1641. #1641
    Nice work Josh the car looks great this will really tidy the interior up!

    carbon doors next? LOL
    1 user thanked this post:
  1642. #1642
    Quote:
    Originally Posted by saxoashlaughton View Post
    These seats are the dogs!
    Cheers mate, seems a long time since Danny got those for me

    Quote:
    Originally Posted by unreal106 View Post
    Nice work Josh the car looks great this will really tidy the interior up!

    carbon doors next? LOL
    Thank Beaniemoo for the loom work, hes done an ace job so far

    Next? Carbon doors would be nice but at £1k a pop I think i'll pass lol

    Probably BE box / shafts next winter to improve reliability and see what else I can afford
  1643. #1643
    1 word.......Dogbox. Thats the only thing this car needs to be complete!!!


    Oh and carpet removal but ive given up with you on that
    5 users thanked this post: , , , ,
  1644. #1644
    fantastic work beanie your wiring skills and anal-ness is just amazing!!

    Matt im glad im not the only one whos given up on josh about removing his carpet...

    Oh noes ill be so cold if i remove my carpet because im so used to australias drought worthy heat.... man up jp, you only ever drive this car in anger on track or to the ring lol never to the shops a little bit of carpet wont change a thing just buy some grip tape and your winning.
    5 users thanked this post: , , , ,
  1645. #1645
    I thought you said you'd given up Lea?!!
  1646. #1646
    i have now lols that was my final speech
    1 user thanked this post:
  1647. #1647
    This is mint mate !!
  1648. #1648
    Has this got polycarb windows yet? Surely thats a to do at least in the back?
  1649. #1649
    Just the rear screen is polycarb Joe, no plans to have any more polycarb windows
  1650. #1650
    I'm not really a fan of plastic side windows, slight weight saving yes, but slight and the loss of comfort/convenience, even on a competition car, is barely worth it.
    1 user thanked this post:
  1651. #1651
    Ah didnt realise. Thats what i would do too. Sides are a bit extreme.
  1652. #1652
    door poly windows are a pain in the arse when it comes to toll roads/car park gates and make the car like a green house

    plus not legal on the road in the UK
  1653. #1653
    cant even begin to imagine how annoying having a catflap on the front side windows must feel!
  1654. #1654
    How do you get the food through at the drive-thru?
  1655. #1655
    Must need a bigger hole cutting in
  1656. #1656
    Quote:
    Originally Posted by Ross View Post
    How do you get the food through at the drive-thru?
    Open the door lol

    While this has been bumped... my dad has made a new battery holder for the lithium ION battery as the old one me and Sam knocked up was a bit rushed and tatty tbh







    Just got to add holes to keep the battery cool and then get it powdercoated
  1657. #1657
    decent progress on this
  1658. #1658
    Quote:
    Originally Posted by zackruncie View Post
    decent progress on this
    83 pages of awesome-ness. And you say it is decent progress?!?
  1659. #1659
    Lol^



    Proper job! Now for shot blasting & then to the powdercoating place
  1660. #1660
    Hi Josh!
    Right your body loom is complete now, just need to modify the bracket the fusebox mounts to, to accept the new fuesbox.
    So this meant that I can get on with the dash loom, converting it to run the new Spa dash.
    I had already pinned out the old dials over last night so the conversion tonight didn't take too long.
    This is how your dash loom is currently looking







    The untaped set of wires are ones for lights and dials that aren't used in the Spa but you may still want, like front and rear fog light warning lights.
    The speedo, oil pressure and fuel pressure wires are already insulated with a plug connectors so it may be worth getting the sensors and mounting them before we set about trying to modify the loom to fit.
    Hope you like?
    Just need to mount your dials into the dash then we can arrange fitting the loom, to finish it off
    6 users thanked this post: , , , , ,
  1661. #1661
    That looks pretty Damn good for a bunch of wires! Can't wait to see what it looks like all mounted up.
    1 user thanked this post:
  1662. #1662
    Looks ace Mr Bean!
    1 user thanked this post:
  1663. #1663
    Quote:
    Originally Posted by tweeqd View Post
    door poly windows are a pain in the arse when it comes to toll roads/car park gates and make the car like a green house

    plus not legal on the road in the UK
    Is that a recent thing? As i was under the impression it was just the windscreen that had to be glass for the road.
  1664. #1664
    fantastic work beanie!!
  1665. #1665
    Looks epic Beanie
  1666. #1666
    Thank you for all the comments.
    Its always nice to hear people appreciating the work that goes into every part of these cars
    Anyways, one more update, after a discussion with Josh via text at about midnight for him, this is pretty much how the loom will go in.
    The spare, untaped wires by the Spa plug are for the front and rear fog warning lights and an earth as they are needed, but there is no provision for these lights in the spa, other than that its all done.



    Just waiting on the carbon to mount the Spa into
  1667. #1667
    They are MOT Legal, but not technically road legal.

    If you car is first used on or after 1/4/1985, it must have a specified safety glass (1980)glass complying with, and marked in accordance with either: BS 857:1967 as amended by Amendment Slips 1, 2, 3 and 4, or
    BS AU 178:1980,
    UN/ECE Regulation 43., for the Front Windows, including the windscreen. The rear windows can be Pplycarbonate, or Lexian, or any material which if fractured will not fly into sharp fragments likely to cause severe cuts if broken.

    The exceptions are Police or security vehcles, and plant/farm vehices.


    Ive had mine in for a few years now and never been pulled up on it
  1668. #1668
    Right, we've been finishing off the last few bits and bobs on this job so we're ready to arrange getting the lot fitted into the car.
    First thing was to modify the interior fusebox holder to mount the new fisebox into



    Next up was the rather more exciting job of mounting the Spa into the standard instrument cluster.
    First we cut the original cluster away and made a piece of carbon to insert



    Then made a cut out in the carbon for the Spa



    After that, once happy with everything we glued the carbon in and peeled off the tape.
    We've still got the original 'glass' to fit once the glue is fully dried and the Spa is properly mounted, but I think you'll all agree if looks amazing.

    1 user thanked this post:
  1669. #1669
    Looking good :-)

    I left the glass off mine and fitted the red button on the left of the spa

    Si
  1670. #1670
    Looks great the dash design lends itself very well to spa dials
    1 user thanked this post:
  1671. #1671
    WOW guys that is absolutely sexy, really pleased

    Quote:
    Originally Posted by unreal106 View Post
    Looks great the dash design lends itself very well to spa dials
    That was my initial thinking Tom, very please how it looks in there, *almost* looks OE

    Quote:
    Originally Posted by toger13 View Post
    Looking good :-)

    I left the glass off mine and fitted the red button on the left of the spa

    Si
    I think the plan is to house mine in the centre console part of the dash where the blank buttons are
    1 user thanked this post:
  1672. #1672
    Quote:
    Originally Posted by unreal106 View Post
    Looks great the dash design lends itself very well to spa dials
    I prefer the triangular stack in there tbh
    lol had to be done josh sorry
  1673. #1673
    progress is superb beaniesport no doubt josh will be really impressed with the quality of your work
    2 users thanked this post: ,
  1674. #1674
    Wow amazing!

    Most importantly however.

    Does it beep when its time to change up
  1675. #1675
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Wow amazing!

    Most importantly however.

    Does it beep when its time to change up
    Most annoying thing ever...

    Jp has a shift light fitted allredy iirc
  1676. #1676
    Yep already got a shift light fitted,

    Plus tbh if you listen to the engine / feel to the acceleration you know (as near as is really needed) when you should change gear anyway, plus with this engine it's got such good midrange I really don't need to rev towards the very top end to go quick
    1 user thanked this post:
  1677. #1677
    Ah cool. A musg have imo for a high revver
  1678. #1678
    The dials look amazing.
  1679. #1679
    I've programmed mine to change colour from blue to red when it's time to change gear.
  1680. #1680
    Yep mines programmed to do that too Danny

    Edit: like this

    1 user thanked this post:
  1681. #1681
    Yesterday's photos don't work for me :/
  1682. #1682
    Here you go Chris;

    Modified fuse box bracket (in behind the dash near the glove box) to house the one single fuse box that the car now has



    SPA dial fitting into the standard dial binnacle with CF backing plate





  1683. #1683
    cheers, looks awesome!
  1684. #1684
    Dials look awesome... The car just keeps getting better and better. Just needs a Sequential box now ;D
    1 user thanked this post:
  1685. #1685
    Quote:
    Originally Posted by PJN View Post
    Dials look awesome... The car just keeps getting better and better. Just needs a Sequential box now ;D
    at 14k i doubt jp will throw that kinda money at shit..

    would be epic though
    its top of my lottery win list for mine lmao sadev 6 speed please
    1 user thanked this post:
  1686. #1686
    Hay hay hay!
    We're back again, with the dials fully mounted and completed.

    The Spa didn't seem to come with any mounts with it so we made had to make our own bracket to hold it onto the carbon backing.
    Which we're rather proud of



    And the standard glass is now fitted to the dials again



    I think you'll all agree that it looks amazing!
    Now we need to arrange going to meet up with Sam and Joshs dad to fit the looms and everything.

    Very exciting

    Hope you like
    2 users thanked this post: ,
  1687. #1687
    love the car mate
  1688. #1688
    Super job beanie, custom brackets look awesome
  1689. #1689
    Quote:
    Originally Posted by jpsaxo View Post
    Super job beanie, custom brackets look awesome
    very much agreed!!

    you lads put in an epic job
    2 users thanked this post: ,
  1690. #1690
    Quote:
    Originally Posted by LEE_VTR1 View Post
    very much agreed!!

    you lads put in an epic job
    Yep agreed Lea
  1691. #1691
    Magnificent car Josh... wish we have just one such a car here, in Czech Republic...
    1 user thanked this post:
  1692. #1692
    Quote:
    Originally Posted by radeklayer View Post
    Magnificent car Josh... wish we have just one such a car here, in Czech Republic...
    Thanks mate, kind words

    Maybe some of you guys should come over to the UK for French car show in July?
  1693. #1693
    Just spent the last hour and a half looking at this, Sandy did an amazing job on the engine. Beanie once again did his magic on the wiring.

    Saying I'm jealous doesn't even come close.

    Awesome car there mate
  1694. #1694
    Really great job with the loom and SPA, I need's me one of them!
  1695. #1695
    Quote:
    Originally Posted by MR_N View Post
    Really great job with the loom and SPA, I need's me one of them!
    Cheers mate, go to the bank and get a loan they 'ain't cheap lol

    Quote:
    Originally Posted by stevie_m View Post
    Just spent the last hour and a half looking at this, Sandy did an amazing job on the engine. Beanie once again did his magic on the wiring.

    Saying I'm jealous doesn't even come close.

    Awesome car there mate
    Cheers buddy, it took alot of my spare time last year to build & pay for, but now it's all built and its just finishing touches here and there I'm really pleased with the outcome tbh
  1696. #1696
    Back with another update!
    Got up at 7 this morning to be presented by a slightly snowy Metro (really feeling for Josh out in Australia at the moment), and headed off to Leicester to fit the loom back into Josh's Saxo

    Arrived at the garage, moved out the 106 and was presented with this



    Set about fitting the loom









    Looking very much tider!
    Next up I got the dash in, and set about building it up.
    Around this time Alex, Lee and Sam turned up, sorry if I was a bit quiet, I hadn't really eaten all day and was running very low on energy.

    Anyways, connected the battery up and did some tests and everything that should work was working, apart from having the window switches in the wrong way round, then blew the fuse when swapping the plugs over!?!?

    That aside, its all looking great







    Was going to pop back tomorrow to finish off a few things as I'd forgotten a few wiring clips and plug connectors, but owing to a massive tidy up at my house because an inpending house inspection I apear to have lost his power steering wiring loom, so I'll have to find that or source one before I can finish it off, but its all looking promicing and will be finished very soon

    Moo
  1697. #1697
    Dude, that looks amazing!!!!!!!!!!! Well done!
  1698. #1698
    Quote:
    Originally Posted by Beaniemoo View Post
    Arrived at the garage, moved out the 106 and was presented with this

    The Mango, yay!


    Quote:
    Originally Posted by Beaniemoo View Post
    Set about fitting the loom
    The combined fusebox looks SO smart and tidy now mate

    Quote:
    Originally Posted by Beaniemoo View Post


    If you zoom into the dials I love how you can see the carbon weave around the dials and in the background you can see the carbon weave from the bonnet haha

    Very very pleased, love the combined fuse box, much tidier! Dials look very smart in there too!

    Looks like you, Dad, Sam, Alex & Lea had good fun up at the garage today wish I was there to be mucking in!!!
  1699. #1699
    Looks a great job! The new display looks spot on in your car josh! Looks right at home there.
  1700. #1700
    that looks sweet mate well done and i want your dials lol
  1701. #1701
    Great Job there! SPA Dash for mine it is then.
  1702. #1702
    Does the dash run off all the standard engine sensors?
  1703. #1703
    Quote:
    Originally Posted by Andy_K View Post
    Does the dash run off all the standard engine sensors?
    No it's a stand alone dash, you do however wire the standard instrument lights etc to the spa dash. The only ball ache is the fuel tank level sensor
    1 user thanked this post:
  1704. #1704
    Is it not can/serial to the ecu? I always thought it was.
  1705. #1705
    Its not CAN setup, it's pretty normal but it works and easy to install.
  1706. #1706
    Looks brilliant mate! Cant wait to see/hear it on the nurburg trip
  1707. #1707
    Quote:
    Originally Posted by MR_N View Post
    Great Job there! SPA Dash for mine it is then.
    You gonna get it digital dash then? What does your engine rev too?

    Quote:
    Originally Posted by P33_CHM View Post
    Looks brilliant mate! Cant wait to see/hear it on the nurburg trip
    Cheers mate, we will have good fun on the way to the ring down the autobahn

    Quote:
    Originally Posted by AndySAXO View Post
    Looks a great job! The new display looks spot on in your car josh! Looks right at home there.
    Thanks Andy, I agree it definitely suits the car, I'm really pleased with the outcome and my choice of the SPA

    Quote:
    Originally Posted by stumac77 View Post
    that looks sweet mate well done and i want your dials lol
    Haha, I got them from Htec-elite at a decent price!
    1 user thanked this post:
  1708. #1708
    Yeah want one when i get the interior loom done. Revs too 8300 at the moment. Will rev a tad higher with the bottom end work.
  1709. #1709
    car looks great josh really like the dash and interior now!

    how many laps this year will it be at the ring?.
  1710. #1710
    Quote:
    Originally Posted by unreal106 View Post
    car looks great josh really like the dash and interior now!

    how many laps this year will it be at the ring?.
    Cheers Tom, I'm really pleased with the outcome

    We've got lucky with the opening times, Friday evening, all day Sat + Sun 8am - 7pm it's open, as long as the weathers decent there's no reason why a minimum of 20 across sat+sun, and hopefully get a few in on Friday evening too

    Quote:
    Originally Posted by MR_N View Post
    Yeah want one when i get the interior loom done. Revs too 8300 at the moment. Will rev a tad higher with the bottom end work.
    Ah right cool, I like analogue dials so the SPA was the obvious choice for me, plus not having to add Extra buttons and lights etc to get it road legal! Where does it make peak power?
  1711. #1711
    157bhp was its last dyno figure. But runs a thicker head gasket now so unsure till its in.
  1712. #1712
    Hi josh I'm loving your sax that engine is epic and the mani is a monster lol

    Hope to see you down at beaniesport some time
    Proper nice work moo did on those looms
  1713. #1713
    Quote:
    Originally Posted by MR_N View Post
    157bhp was its last dyno figure. But runs a thicker head gasket now so unsure till its in.
    That's not what I asked where does it make peak power? At what revs?

    Why a thicker head gasket now?


    Quote:
    Originally Posted by Gary2707 View Post
    Hi josh I'm loving your sax that engine is epic and the mani is a monster lol

    Hope to see you down at beaniesport some time
    Proper nice work moo did on those looms
    Thanks Gary. Sandy did a great job with the engine & Mike Edwards designed + built the manifold to Sandys spec.

    You know the Beaniesport duo do you? I'll probably pop down to there workshop in July when I'm back in the UK. Moo definitely did a cracking job on the loom, very tidy and a proper job
  1714. #1714
    Quote:
    Originally Posted by jpsaxo View Post
    That's not what I asked where does it make peak power? At what revs?

    Why a thicker head gasket now?
    Ever so sorry ....

    When Sonny had it he put a thicker head gasket it, i'll have to ask him to comment on why.

    According to Sonny's old thread it made peak power at 7300rpm.
  1715. #1715
    peak power 130 atw @ 7300rpm but made good power all the way past 8000rpm.
    I wished i could've gone hi comp & forged and revved the fucker harder!

    The thicker headgasket was a mistake tbh. i didn't realise i used a thinner one when i originally put the engine together, then when i replaced the valves with some sexy ones, i uninetensionally used a thicker gasket.
    1 user thanked this post:
  1716. #1716
    Quote:
    Originally Posted by jpsaxo View Post
    That's not what I asked where does it make peak power? At what revs?

    Why a thicker head gasket now?




    Thanks Gary. Sandy did a great job with the engine & Mike Edwards designed + built the manifold to Sandys spec.

    You know the Beaniesport duo do you? I'll probably pop down to there workshop in July when I'm back in the UK. Moo definitely did a cracking job on the loom, very tidy and a proper job
    Yh known them for a while now they built me a loom. I'm now virtually building a hole car with them down there next week fitting a roll cage
    Check out my progress thread if your interested, it's not much yet but hopefully one day... http://www.saxperience.com/forum/sho...=1#post6248252
  1717. #1717
    Quote:
    Originally Posted by MR_N View Post
    Ever so sorry ....

    When Sonny had it he put a thicker head gasket it, i'll have to ask him to comment on why.

    According to Sonny's old thread it made peak power at 7300rpm.
    Will be interesting to see what difference the lower compression has made to peak power / torque....

    Quote:
    Originally Posted by sje00 View Post
    peak power 130 atw @ 7300rpm but made good power all the way past 8000rpm.
    I wished i could've gone hi comp & forged and revved the fucker harder!

    The thicker headgasket was a mistake tbh. i didn't realise i used a thinner one when i originally put the engine together, then when i replaced the valves with some sexy ones, i uninetensionally used a thicker gasket.
    Wooooops! Decent power for an 8v! How much thicker are we talking? How did you come to realise it was thicker - if at the time of fitting why didnt you just get it replaced for the same thickness as before?

    Quote:
    Originally Posted by Gary2707 View Post
    Yh known them for a while now they built me a loom. I'm now virtually building a hole car with them down there next week fitting a roll cage
    Check out my progress thread if your interested, it's not much yet but hopefully one day... http://www.saxperience.com/forum/sho...=1#post6248252
    Had a look at your thread mate, doing a proper job on it I see - Love it What spec engine you dropping into it?



    ----------------------------------------------------------------------------------------------------------------------------------------



    Small update on this - Beanie is poping up to finish the interior loom off this weekend so thats another thing ticked off the list for this winter
  1718. #1718
    I just didn't realise until I'd built it all up. It went on the dyno and it lost 4-5whp.
  1719. #1719
    looking very smart mate, think if i had kept mine would of ended up this way, only the best goes for this. so easy to spend money when working away i know
    1 user thanked this post:
  1720. #1720
    Quote:
    Originally Posted by Yates View Post
    looking very smart mate, think if i had kept mine would of ended up this way, only the best goes for this. so easy to spend money when working away i know
    Haha I think you, Danny & I know all about that lol. It sounds stupid but regardless if im away or not my car is still my toy, my hobby, its what motivates me to get up in the morning, stay an hour hour or 2 extra at night to earn the extra cash, which i can then justify treating myself to something trick over the winter each year

    Tbh I'm at the stage now where I only get 1 or 2 bits per winter & I make sure they are good quality bits
  1721. #1721
    Im glad the lancer register is restricted at work, plus I can't view ads when home as not a paid member, its saving me alot of money! I dont get overtime so don't matter what hours I do, but I do get about 23 quid a day extra for being at sea, so that helps! Not going to be making any changes to mine for a while.
  1722. #1722
    Hello there!
    Went up to Leicester today to finish off fitting of the loom into Joshs car.
    Thought I'd start off with a picture of the new fusebox with the dash in place



    Next up made sure all the wiring was correctly rounted



    Then, in with the controversial, heavy carpet



    I then fitted the wiring clips to the exposed rear sections of the wiring







    Then the obligatory picture of Joshs car



    After a lot of thought from myself, I couldn't bring myself to route the feed from the battery where I had initially planned to as it just wasn't going to look very nice, also I wasn't happy with where I had put the earth (all problems caused by not having the car itself when building the loom)
    So after some 11th hour adjustments to the loom, it's now finally in and pretty much all working.

    Josh's dad had his battery tray but you get the idea



    Unfortunately flat bettery prevented me from starting it up, but the fuel pump is priming



    Did manage to get a couple of videos of the Spa being alive





    Only issue I found of the whole wiring loom is the fog light wiring plug wasn't the one that I thought it would be, so ended up in a female female situation, So I'll arrange getting a plug and your dad said he'd happily fit it for you to save me a journey



    Cheers for looking

    Moo
    5 users thanked this post: , , , ,
  1723. #1723
    Cooorrrrrr... Now that's pretty fecking cool!!

    Good work Moo!
  1724. #1724
    AWESOME Beanie

    Did anyone notice the custom greeting I had programmed into the dash on the first video?!!

    Having the 3 original fuseboxes combined into one nice aftermarket fusebox fit in the OE place is so tidy, easy to get to as well!

    Also cheers for poping the "controversial carpet" back in mate lol
  1725. #1725
    Coming along nicely.

    Not so keen on the taped loom though, Convoluted tubing looks much neater and plenty of different fittings to choose from not overly expensive either.

    The loom was the longest part of my build, looks 100 times better than factory though.
  1726. #1726
    More progress on the loom is looking awesome fair play beanie! things here are looking fantastic!!
  1727. #1727
    Quote:
    Originally Posted by Drago View Post
    Coming along nicely.

    Not so keen on the taped loom though, Convoluted tubing looks much neater and plenty of different fittings to choose from not overly expensive either.

    The loom was the longest part of my build, looks 100 times better than factory though.
    We could have done the loom in the tubing, but as the loom is safely under a carpet and also, I like the idea of trying to make it look as factory standard as possible. So decided to stick to taping it.

    Josh I like your welcome on your dash, does look smart, the was the whole idea of making that video to show you. Though not sure if perhaps a Knightrider style, 'Hello how are we?' might have been better lol.

    Will post up your fuse designations up when I get a second. you can note them down, and its handy to have them online as you'll always have access to them as long as you have 3g reception on your phone.
  1728. #1728
    Carpet needed to burn not be refitted........
    2 users thanked this post: ,
  1729. #1729
    Quote:
    Originally Posted by Drago View Post
    Coming along nicely.

    Not so keen on the taped loom though, Convoluted tubing looks much neater and plenty of different fittings to choose from not overly expensive either.

    The loom was the longest part of my build, looks 100 times better than factory though.
    Yeah it's basically taken 2months to do the whole thing, its amazing how long these bits and bobs take & i dont think people really appreciate it until theyve done it thereselves. Obviously beanie has just been doing his normal job and doing this job in the evenings inbetween many other things

    Quote:
    Originally Posted by LEE_VTR1 View Post
    More progress on the loom is looking awesome fair play beanie! things here are looking fantastic!!
    Agreed Lee he's done a cracking job. Now time to get the clutch & wheels sorted and all back together for the summer

    Quote:
    Originally Posted by Beaniemoo View Post
    We could have done the loom in the tubing, but as the loom is safely under a carpet and also, I like the idea of trying to make it look as factory standard as possible. So decided to stick to taping it.

    Josh I like your welcome on your dash, does look smart, the was the whole idea of making that video to show you. Though not sure if perhaps a Knightrider style, 'Hello how are we?' might have been better lol.

    Will post up your fuse designations up when I get a second. you can note them down, and its handy to have them online as you'll always have access to them as long as you have 3g reception on your phone.
    Cheers moo - ill save the fuse diagram info to my phone so I've always got access to it should I need it, I'll print it out and keep it in the glove box too

    That greeting would have been funny but glad you like the greeting, it's come out nice - I'm happy with that

    Quote:
    Originally Posted by AlexB View Post
    Carpet needed to burn not be refitted........
    Haha I knew we would get a comment about the carpet lol
  1730. #1730
    Cant believe I havent commented on this thread earlier. I had a good look around the car at Bolton Abbey a couple of years back, Will you be in the country this year? Awesome update with the loom im guessing you cant wait to get it on the road when you fly over.

    Also whats the red string for that goes from the rollcage to what I presume is the boot? If it so you can close it from the inside?
  1731. #1731
    Why the change of the clutch? Is it too much for the road.

    I would love to have a race dash for mine, they look awesome.
  1732. #1732
    Quote:
    Originally Posted by Sam View Post
    Cant believe I havent commented on this thread earlier. I had a good look around the car at Bolton Abbey a couple of years back, Will you be in the country this year? Awesome update with the loom im guessing you cant wait to get it on the road when you fly over.

    Also whats the red string for that goes from the rollcage to what I presume is the boot? If it so you can close it from the inside?
    Wow! Yeah a lot has changed since a couple of years ago mate, not least the main part of the car - the engine

    Yeah I'll be back for about 5 weeks in total from the very end of June (just in time for the silver stone f1 ) until the end of July. Got the ring trip planned and also a couple of track days + maybe a few days in Scotland or Wales if the weathers decent!

    Yeah I can't wait to get back and enjoy the new engine as I only just finished it before having to fly back to oz last year, had a quick 20min "shakedown" on track @ trax to make sure everything was working as it should be

    Quote:
    Originally Posted by jsdvtr View Post
    Why the change of the clutch? Is it too much for the road.

    I would love to have a race dash for mine, they look awesome.
    Main reason is that they supplied us with the wrong one, but by the time the engine was ready I didn't have the "couple of weeks" they wanted to change it. So this year hopefully they can supply the correct one and it will be much easier to drive on the road and not so 'on or off' if that makes sense?
  1733. #1733
    Quote:
    Originally Posted by jpsaxo View Post
    Wow! Yeah a lot has changed since a couple of years ago mate, not least the main part of the car - the engine
    Your thread is bookmarked at work and I've been watching it for a while, that engine is work of art Enjoy
    1 user thanked this post:
  1734. #1734
    Quote:
    Originally Posted by Sam View Post
    Your thread is bookmarked at work and I've been watching it for a while, that engine is work of art Enjoy
    Very kind words mate

    Credit Sandy for the engine, Mark for sorting the chassis, Beaniesport for the loom and Sam+Dad & Me for doing all the trick bits & putting it altogether - let alone funding it all lol. But it's my hobby and helps me get up the morning!

    With the V8supercars starting the weekend just gone and the F1 on in melbourne next weekend I've been watching a few of my videos to get the enthusiasm going again

    8:55 BTG ring lap with old 160bhp engine


    http://youtu.be/7o_b1ROiIB8


    &

    Silverstone Trax having some fun with the new engine (skip the first 4mins of video as they are just installation laps)


    http://youtu.be/TWdKnZdMLEw
    1 user thanked this post:
  1735. #1735
    Lovely work here, do like that fuse box getting back together now. What else is there to do josh?
  1736. #1736
    Cheers for those videos, enjoy the ring trip this year. Me and Alanapone are hoping to join the group next year
  1737. #1737
    Quote:
    Originally Posted by AndySAXO View Post
    Lovely work here, do like that fuse box getting back together now. What else is there to do josh?
    Blimey now your asking mate

    List is:-

    Re-fit non-locking aerocatches
    Replace clutch
    Change power steering plug on loom
    Check power steering working
    Fit new SPA engine sensors for dials (Water & oil temp + Oil & fuel pressure)
    Powdercoat a couple of other brackets & New wheels
    Swap over road tyres to new set of road wheels


    Once Im back in the UK I need to iron out any niggles, get the tracking / camber properly set up + adjust the brake bias.... and ENJOY


    Quote:
    Originally Posted by Sam View Post
    Cheers for those videos, enjoy the ring trip this year. Me and Alanapone are hoping to join the group next year
    Cheers mate, yep we should be there doing it all again next year mate!!
  1738. #1738
    Way too posh for me but i do like it.
  1739. #1739
    Wont let me view vids whats it say

    This thing is just so so so clean i have never wanted another car so bad!

    If for any reason you ever need to sell which i hope not name your price ill get a loan lol,

    Looms shweeet!
  1740. #1740
    Well DEFFO be their next year Sam!!

    Video looks good mate. Can't wait to see it out again.
    2 users thanked this post: ,
  1741. #1741
    Quote:
    Originally Posted by sexy_gt View Post
    Way too posh for me but i do like it.
    haha, flash but also functional

    Quote:
    Originally Posted by BIG View Post
    Wont let me view vids whats it say

    This thing is just so so so clean i have never wanted another car so bad!

    If for any reason you ever need to sell which i hope not name your price ill get a loan lol,

    Looms shweeet!
    Video's you can only watch on a computer mate (certainly not on an iphone anyway!)

    I cant see me selling it for a long time yet... if ever. Theres plans in the future to take it even further but ill be happy with its current spec for at least the next few years to come!

    Quote:
    Originally Posted by Alanapone View Post
    Well DEFFO be their next year Sam!!

    Video looks good mate. Can't wait to see it out again.
    YES boys! Thats what im talking about - ring will be epic!!

    It will be out and about for July, hopefully get to a few club meets + FCS of course



    ----------------------------------------------------------------------------------------------------------------------------------------------

    Dads finished off the new battery holder and catch tank bracket, alot neater

  1742. #1742
    Regarding fitting your walbro josh, what did you do fit it fitting into oe casing as its abit smaller and the bottom filter?
  1743. #1743
    It was a fcuking' nightmare mate, lots of modification and custom fitting but it does work and fit in with a lot of fannying around

    Well worth spending the time and effort to fit it into the standard unit to keep things nice and tidy
  1744. #1744
    Quote:
    Originally Posted by jpsaxo View Post
    It was a fcuking' nightmare mate, lots of modification and custom fitting but it does work and fit in with a lot of fannying around

    Well worth spending the time and effort to fit it into the standard unit to keep things nice and tidy
    And the original fuel hose being glued onto the plastic joiners at the top of the casing. It just the bottom filter thats the pain!
  1745. #1745
    You have to DIY the filter / bag at the bottom as its clearly way too big, stupidly I didn't get any pics when we did mine as it took pretty much all day to do it & I was due to be down at Sandys in Cornwall @ 9am to tweak the map the following morning

    The hose on the top is the simple part, just pull it off (takes a while and make sure you don't break it), then secure it onto the new pump. Also the new pump isn't secured down with the standard clips because of the pick up at the bottom being too 'proud' so you have to come up with a solution to hold the pump down as well

    This is the only picture I took doing mine;

  1746. #1746
    It´s so silent here now.... :-) Any updates, mate?
  1747. #1747
    Quote:
    Originally Posted by radeklayer View Post
    It´s so silent here now.... :-) Any updates, mate?
    Few bits and bobs but nothing substantial to update with at the moment mate... Ill update once I've got a decent amount / solutions to update with
  1748. #1748
    That loom looks lovely. I hate doing them fuel pumps there so fiddly
  1749. #1749
    This things awesome!
  1750. #1750
    Quote:
    Originally Posted by Tom5190 View Post
    That loom looks lovely. I hate doing them fuel pumps there so fiddly
    Yep completely agree mate, better to have it in-tank though than having untidy fuel lines everywhere

    Quote:
    Originally Posted by Taxi350 View Post
    This things awesome!
    Cheers mate
  1751. #1751
    UPDATE:

    Its been over a month sooooooo;

    Box off for a check over...



    And clutch cover off to be changed from the Red springs (current) to the lightest race clutch springs that Helix do to make it more driveable....





    And a nice new set of lightweight wheels



    p.s. check out in the background the amount of redundant wiring stripped from the interior loom!!!
    1 user thanked this post:
  1752. #1752
    New wheels looks hot.
  1753. #1753
    New rimms
  1754. #1754
    i miss those
    I want them back
  1755. #1755
    New wheels will be nice and light that's my main concern

    Also;

    Gearbox casing has cracked

  1756. #1756
    Is that the clutch lever?
    That's where mine cracked if so.
  1757. #1757
    I guess that area is a likely area to fail, what with the massive increase in loading from the uprated clutch, must fatigue the aluminium significantly. At least the rebuild with the softer springs should help a touch.
  1758. #1758
    Yep thats the one Sonny, I've never seen them go there before. Good job I'm making the clutch lighter by the looks of it lol
  1759. #1759
    Woo lucky you took it off in the firstlplace then.

    What colour with the wheels jp?
  1760. #1760
    its BE time...
  1761. #1761
    Quote:
    Originally Posted by BIG View Post
    Woo lucky you took it off in the firstlplace then.

    What colour with the wheels jp?
    Certainly is a good job dad took it off and wanted to have a look around it before its abused over the summer when im back haha

    Quote:
    Originally Posted by welshpug View Post
    its BE time...
    certainly is mate... already sourced a quaife from a mate for a BE box, next is to find the correct box with decent sport ratios.... any recommendations??
  1762. #1762
    What Kind of Fuel Pump ?
  1763. #1763
    Going for the colin satchell BE mounts?? I think there something i will at getting in the future, engine sitting level.

    Im not sure if all 1.6 8v have same ratios but similar to a vts MA box iirc, could be wrong though.
  1764. #1764
    Quote:
    Originally Posted by nazmitocak View Post
    What Kind of Fuel Pump ?
    It's a walboro intank pump mate

    Quote:
    Originally Posted by jsdvtr View Post
    Going for the colin satchell BE mounts?? I think there something i will at getting in the future, engine sitting level.

    Im not sure if all 1.6 8v have same ratios but similar to a vts MA box iirc, could be wrong though.
    Which models and cars have the BE box on a 1.6 8v? doesn't the CS be box mounts require more chassis modifications?

    We had the wheels sand blasted to tidy them up...

  1765. #1765
    I never knew you could get a BE box on a 1.6 that's news to me. I must say there is daylight difference between them to an MA, my 206 HDI had a lovely BE gearbox the gear select was perfect never felt notchy, felt very refined like a BMW.
  1766. #1766
    Quote:
    Originally Posted by Aly View Post
    I never knew you could get a BE box on a 1.6 that's news to me. I must say there is daylight difference between them to an MA, my 206 HDI had a lovely BE gearbox the gear select was perfect never felt notchy, felt very refined like a BMW.
    You haven't been looking very hard have you Aly? The boosted boys have been running BE boxes for the past few years on the TU engines... Lol

    Good to hear your experiences... I've seen the internals and there is a huge difference compared to an MA box tbh
  1767. #1767
    thats cause hes used to reading out of a hymnbook josh in his choir boy band
    1 user thanked this post:
  1768. #1768
    Lol Lee!

    Also got the spacers sand blasted

  1769. #1769
    Did you upgrade the oil pump, if yes How
  1770. #1770
    It's not the standard j4 one... That's all I can say
  1771. #1771
    Quote:
    Originally Posted by jpsaxo View Post
    Which models and cars have the BE box on a 1.6 8v? doesn't the CS be box mounts require more chassis modifications?
    You want an 8v 1.6 from a petrol Picasso or Berlingo. No chassis mods required to fit. Bolt straight up/in (engine mounts are a little different).
  1772. #1772
    Quote:
    Originally Posted by Ross View Post
    No chassis mods required to fit. Bolt straight up/in
    a little mod needed if you 6 speed it
  1773. #1773
    Quote:
    Originally Posted by tweeqd View Post
    a little mod needed if you 6 speed it
    Nobody likes a show off Martin ...

    And it's only a "little" mod anyway huh?
  1774. #1774
    Really impressed with the build, makes me want spend more on mine lol
  1775. #1775
    Quote:
    Originally Posted by Ross View Post
    You want an 8v 1.6 from a petrol Picasso or Berlingo. No chassis mods required to fit. Bolt straight up/in (engine mounts are a little different).
    Awesome Ross, any recommendations for driveshafts and wheel bearings etc that will need changing?

    Roughly what speed would i be doing at 7,000rpm with that box?

    Quote:
    Originally Posted by tweeqd View Post
    a little mod needed if you 6 speed it
    Would love to Martin, If i was in the UK id definitely consider it. But I really cant justify it with me being out of the country again now for 10months of the year

    Quote:
    Originally Posted by chimpy88 View Post
    Really impressed with the build, makes me want spend more on mine lol
    Cheers mate, your the one that has James old chassis right?
  1776. #1776
    I would highly recommend having a chat with Colin about the BE box mounting kit and shafts.

    Shafts need to be custom shortened BE type, though I do think there was mention of 206 shafts fitting with original hubs, as the engine is shifter 20mm towards the nearside to give equal shaft lengths and better weight distribution, access to timing belt, also inner CV to chassis clearance.

    Bearings would be standard Saxo/106, drive flanges depend on my comment above, typically a turned down BE drive flange pressed into standard Saxo/106 hub and bearing.

    Regarding the gearbox, there is no standard TU-BE4 box that'll have that great a set of ratios, the one that Ross mentioned isn't too bad, but there's plenty of stuff you can swap into the casing easily enough to make something up that'd suit.
    1 user thanked this post:
  1777. #1777
    Quote:
    Originally Posted by jpsaxo View Post
    You haven't been looking very hard have you Aly? The boosted boys have been running BE boxes for the past few years on the TU engines... Lol

    Good to hear your experiences... I've seen the internals and there is a huge difference compared to an MA box tbh
    That's not what i meant Josh. I meant I never knew Peugeot/Citroen fit BE boxes to 1.6 from the factory.
    I thought they only come on the HDI's and the GTI's
  1778. #1778
    Quote:
    Originally Posted by welshpug View Post
    I would highly recommend having a chat with Colin about the BE box mounting kit and shafts.

    Shafts need to be custom shortened BE type, though I do think there was mention of 206 shafts fitting with original hubs, as the engine is shifter 20mm towards the nearside to give equal shaft lengths and better weight distribution, access to timing belt, also inner CV to chassis clearance.

    Bearings would be standard Saxo/106, drive flanges depend on my comment above, typically a turned down BE drive flange pressed into standard Saxo/106 hub and bearing.

    Regarding the gearbox, there is no standard TU-BE4 box that'll have that great a set of ratios, the one that Ross mentioned isn't too bad, but there's plenty of stuff you can swap into the casing easily enough to make something up that'd suit.
    Awesome, I will talk to Colin about his BE box mounting kits & ill probably get his to do the shafts / hubs etc for me too. Does his kit require chassis modifications? (the one I saw when I picked my engine up from Sandy had the gearbox mounted off the passengers side chassis leg)

    Any recommendations on what can be used to make the gearing better for NA? are we talking off the shelf stuff or quaife kit once off jobbies?

    Cheers for your help so far

    -------------------------------------------------------------------------

    Got my wheels and spacers back to the painters.....





    Got the last couple of engine bay brackets powdercoated too

    1 user thanked this post:
  1779. #1779
    70mph was about 3000rpm with the be box. I'm using one out of a Picasso. I'm unable to use the let brace now though.

    Box, shafts, upper mount, speed sensor, intermediate bracket, 1.8 petrol drive shaft and Picasso drive shaft was bought for 159 delivered. Lower mount from Garry.m on rally Reg was 65, machined be hubs 50, washers for hubs, 20, torque link for lower mount was 20, 2 wheel bearings 40. Then got upper mount made and drive shaft adjusted by Martin.
  1780. #1780
    Quick question, what spacers are you running? Thinking about getting some for mine but always had something against them.
  1781. #1781
    The reason the box had a new mount made off the chassis leg is to keep the engine and box level. Buy a kit off the shelf and it'll be on the piss
  1782. #1782
    Quote:
    Originally Posted by e8_pqck View Post
    70mph was about 3000rpm with the be box. I'm using one out of a Picasso. I'm unable to use the let brace now though.

    Box, shafts, upper mount, speed sensor, intermediate bracket, 1.8 petrol drive shaft and Picasso drive shaft was bought for 159 delivered. Lower mount from Garry.m on rally Reg was 65, machined be hubs 50, washers for hubs, 20, torque link for lower mount was 20, 2 wheel bearings 40. Then got upper mount made and drive shaft adjusted by Martin.
    Ok interesting, ill definitely need something shorter than that. Is yours 'on the piss' though? I'd rather do it properly if I'm honest and get Colin's mount fitted to make sure it's sitting level

    Quote:
    Originally Posted by MR_N View Post
    Quick question, what spacers are you running? Thinking about getting some for mine but always had something against them.
    They are hub centric mate so no really issue with them, nice and light too. They are 5.7kg including paint and spacer, compared to my pro race 1.2's which are 7.5kg per wheel. So a decent saving of 1.8kg per wheel. If you multiply that by 4 that's alot of weight off the drivetrain

    Quote:
    Originally Posted by xsi16v View Post
    The reason the box had a new mount made off the chassis leg is to keep the engine and box level. Buy a kit off the shelf and it'll be on the piss
    Lol Matt! Yeah I've been told that before, I'm assuming if Colin's made the new mount that means there's no way to get it flat without some fabrication work? As I said above I'd rather do a proper job that have it on the piss of I'm honest lol
  1783. #1783
    It's easy to get it sitting flat but Colin's kit makes everything better..
    2 users thanked this post: ,
  1784. #1784
    Read thru all these pages over the last couple of days. What a car. What a build!
  1785. #1785
    Josh ians sits flat but i completely cut out the old mount and fabricated a new one welded to the chassis leg
  1786. #1786
    How did your walbro fit the pump assembly ?

    Will you be going to USC at santa pod this year ?
  1787. #1787
    Quote:
    Originally Posted by dannygti View Post
    It's easy to get it sitting flat but Colin's kit makes everything better..
    Yep but requires chassis fabrication, in which case I might as well go for Colin's kit tbh. And while I'm at it he might as well chuck his front suspension kit on it too. Has he finalised the rear suspension kit yet?

    Quote:
    Originally Posted by artuan00 View Post
    Read thru all these pages over the last couple of days. What a car. What a build!
    Thanks matey. 90 pages - and this is not even the original project thread lol

    Quote:
    Originally Posted by tweeqd View Post
    Josh ians sits flat but i completely cut out the old mount and fabricated a new one welded to the chassis leg
    Yep I assumed that was the only way to do it. In which case I might as well do a proper job on it and get Colin to put in his BE mounting kit I reckon

    Quote:
    Originally Posted by john-paul View Post
    How did your walbro fit the pump assembly ?

    Will you be going to USC at santa pod this year ?
    It was a bit of a pain but well worth it to keep things tidy. When's USC? Ill be back in the UK for all of July... So definitely at FCS
  1788. #1788
    Update:-

    Just booked FCS tickets & the 2hour track time session woooop
  1789. #1789
    Good luck with that session! I will not be doing a show track session again, Unorganised and over sell it normally. Well that been my experience.

    What date is it this year? Is it at castle Combe?
  1790. #1790
    Quote:
    Originally Posted by AndySAXO View Post
    Good luck with that session! I will not be doing a show track session again, Unorganised and over sell it normally. Well that been my experience.

    What date is it this year? Is it at castle Combe?
    Yeah donny organisation for track time was a joke. I was mighty hung over that morning from the big banger the previous night that we had so i didnt mind too much tbh lol. Drank faarrrr too much lol

    Castle Combe yep - aka Sandys boosted slaying ground lol. It's the last weekend of July mate, just before I fly back to Oz, coincidence? Nope
  1791. #1791
    Guess I better update this....

    The gearbox out to replace the cracked gearbox casing






    New clutch cover, the lightest Race clutch that Helix do. Should make it more like a clutch and less like a switch lol




    All fitted...




    SPA sensors fitted with Beaniemoo's loom for the SPA digital dials






    And a bit more bling' too




    Ring 3 weeks tomorrow wooop woooop

  1792. #1792
    Did Power output crack the casing?
  1793. #1793
    no, torque!
  1794. #1794
    Nothing to do with the engine. just the clutch
  1795. #1795
    Yep mainly the clutch being so heavy that cracked the casing we believe - wont be a problem with the lighter cover plate, and BE box over winter
    1 user thanked this post:
  1796. #1796
    Fucking love this car.
    1 user thanked this post:
  1797. #1797
    Quote:
    Originally Posted by Gabbastard View Post
    Fucking love this car.
    Good old gab straight to the point, cheers mate
    1 user thanked this post:
  1798. #1798
    When's your ring trip? Need to get some bloody decent videos of saxo's on the ring as they are few and far between!
  1799. #1799
    Quote:
    Originally Posted by hard_corejoeboy View Post
    When's your ring trip? Need to get some bloody decent videos of saxo's on the ring as they are few and far between!
    Last decent on yours?
  1800. #1800
    Quote:
    Originally Posted by hard_corejoeboy View Post
    When's your ring trip? Need to get some bloody decent videos of saxo's on the ring as they are few and far between!
    Joey! Where ya been!
  1801. #1801
    Quote:
    Originally Posted by Ross View Post
    Joey! Where ya been!

    In the land of Renaultsport! But a new house and sheltered off road parking means a saxo/106 is calling for me to buy it.

    Think the only decent vids are jp's!
    1 user thanked this post:
  1802. #1802
    Someone say Saxo videos on the Ring'?

    http://youtu.be/7o_b1ROiIB8

    Joe - got my gopro HD 3 Black ready for videos
  1803. #1803
    Wicked. Ive only got a 2 but they are all great! Where you mounting it? Please don't do it on the cage as we want to see the track.
  1804. #1804
    Ill test it out in different positions, the HD3 Black has got the wifi built in so i can view what the camera's taking on my iphone
  1805. #1805
    A useful feature!
  1806. #1806
    Certainly is Joe, can use the app or the remote that comes with it to control the gopro too, so things like taking pictures, switching between video/camera mode etc etc.

    Certainly very useful. The Hero3 is a fair bit smaller than the older ones too + the higher quality video of course - now all we need is 4k TV's to come down in price so the gopro can be used to its full potential lol
  1807. #1807
    Tbh I think I'll be happy with mine for the next 50 years!
  1808. #1808
    Yet to use my gopro3black... looking forward to it though
    1 user thanked this post:
  1809. #1809
    Oh good some decent vids that don't take 100 years to load in hq on youtube.

    About time
  1810. #1810
    I'm looking forward to seeing some view from the ring.
  1811. #1811
    Stew - you should come the ring with us next year
  1812. #1812
    Should but won't lol
  1813. #1813
    Not something that takes your fancy stew?
  1814. #1814
    Plenty decent tracks in UK. Was talking to keV about it last Friday. I'd do spa if going abroad rather than nur.
  1815. #1815
    Nothing in the uk comes anywhere close to Nurburgring.
    If it did then people wouldn't make the journey. Its immense.
  1816. #1816
    But its his choice not to go
    1 user thanked this post:
  1817. #1817
    Quote:
    Originally Posted by AlexB View Post
    But its his choice not to go
    Literally thank you.

    And you clearly have not been to Cadwell which is 20minutes from home joe
  1818. #1818
    I understand the ring hype
    But i can see why other guys would rather just do a GOOD uk track
    Theres a fair few easy ones about but for me the ring is less about the track more about the weekend
    If the guts i do with did spa or even sonething like a weekend in scotland at knockhill id still do haha
    It to me isnt a track its a holiday the track is second in the weekend

    Where as people who only want to focus on the driving part its a hell of a long way to go just to hoon around like you can on a uk track
    2 users thanked this post: ,
  1819. #1819
    True about the trip Alex... It would be boring to drive over on your own (hence me organising the trip for us all)

    But also agree with Joe... No UK track comes even close to the ring - Caldwell included - I don't know who named it the mini nurburgring because they are an idiot, it's a 5/10 when you compare it to the ring - yes Stew the ring really is that good compared to any UK track I've ever done anyway!!

    I've always wanted to do Spa but can't really comment there, it looks epic on TV....
  1820. #1820
    Its just the fact that my favourite uk circuit bedford the first time I was there even though I didn't know the lines very well I was going well.

    Nurburgring after houra practicing on forza (okay months) millions of youtube clips later and I was still wetting myself all the way round in a 1.0 micra with 4 of us in it. Probably doing 80mph max.
    1 user thanked this post:
  1821. #1821
    Josh not saying ring isn't good I'd have a go I'd like it to be my local lol but its a long way.

    I'm a loaner lol. Always have been one for heading to the track in my own as i do like to focus on driving rather than socialising. Yes i m a sad arse.

    Done Cadwell before?
  1822. #1822
    Yeah I know you weren't Stew. It is a fair distance to go, but boy it's worth it.

    For me the ring trip is just as much about the track as it is the social side of things. It would be boring to go on your own, but then when your there its epic... Once you go you will realise the UK tracks are average at best.

    Yeah I've been to Cadwell a couple of times, it's nothing special, very stop-starty, hard on the car & doesn't really flow that well. I much prefer donnington if I had to choose a UK track. The track flows nicely, plenty of undulation too. All in my opinion of course
  1823. #1823
    Just spent the last hour or so flicking through this thread. Man this car has come a long way since i was last a regular user of Sax-P. I can appreciate the time and effort put into this type of build after building a 106 Cup Car from scratch, this really is the ultimate Saxo before going the Kit Car route with wider track and sequential box.

    Fair play Josh, everything has been done and done properly. Once the BE is in there then you wont have to worry about the gearbox then, though i have to say it seemed the MA was hanging in there pretty well?

    Have fun with it, i'm sure you do anyway and i hope the Ring trip goes well
  1824. #1824
    Quote:
    Originally Posted by sexy_gt View Post
    Josh not saying ring isn't good I'd have a go I'd like it to be my local lol but its a long way.

    I'm a loaner lol. Always have been one for heading to the track in my own as i do like to focus on driving rather than socialising. Yes i m a sad arse.

    Done Cadwell before?
    If you are a loaner then lend us some money to go?

    Come with me sometime. Im happy to drive there myself without anyone even. Its a great place. When its not pissing it down with rain of course.
  1825. #1825
    pork pie lover man
  1826. #1826
    Quote:
    Originally Posted by Sophia_Bush View Post
    pork pie lover man
    Cheers Chinese bush loving lcfc man lol.



    ---------------------------------------------------------------------------------------


    Small update;

    Car is now ready for MOT, should fly through, and then I'm back from Australia in exactly a weeks time for final ring prep & some road testing

    added pics...







    3 users thanked this post: , ,
  1827. #1827
    Hi Josh.

    Just wanted to say big thanks for the Ring trip was an awesome weekend think you've defo got me hooked and eager to go back and see your car in action.
    You still planing on going back on your own this week? Hope you had a good time in Ibiza bet you need a weekend to catch up on some sleep lol
  1828. #1828
    Quote:
    Originally Posted by jpsaxo View Post
    True about the trip Alex... It would be boring to drive over on your own (hence me organising the trip for us all)

    But also agree with Joe... No UK track comes even close to the ring - Caldwell included - I don't know who named it the mini nurburgring because they are an idiot, it's a 5/10 when you compare it to the ring - yes Stew the ring really is that good compared to any UK track I've ever done anyway!!

    I've always wanted to do Spa but can't really comment there, it looks epic on TV....
    its all down to what you fancy, ive been ring for a week , 10 days, weekends, and yet spa is one was wana do, u basically drive past it, i think track days are who u are with, i did one with mat russel and collin a few weeks ago, and it was the bollox of a day, that was at snetterton 300.. its the same with english tracks, yea some r better than others but its all down to what u like, at ring i smash my mate, i love it, yet english tracks hes on me like glue, its all down to what you fancy i think next year we should do a open pit day at a track mid field of everyone come, not no-ones home ground just a semi decent price track, and just have it up, ring is good and great fun, and untill u go there you cant describe it and ppl look at u weird and shit, just to watch is all good and the cars there are different levels, well some, ull see a 86 yr old man hanging his gt3 out,

    i did wana go ring with u guys but baby is here in 3 weeks so im on home soil only
  1829. #1829
    Where are all the ring vids????
  1830. #1830
    Beast!
  1831. #1831
    Very excited to see this in the flesh on the weekend!!
  1832. #1832
    Quote:
    Originally Posted by Dan_Cupra View Post
    Hi Josh.

    Just wanted to say big thanks for the Ring trip was an awesome weekend think you've defo got me hooked and eager to go back and see your car in action.
    You still planing on going back on your own this week? Hope you had a good time in Ibiza bet you need a weekend to catch up on some sleep lol
    Cheers Dan, its a pleasure mate and im glad you guys had a cracking weekend If your free this weekend you should pop over to castle combe for French car show and see the car in action

    Yeah Ibiza was nuts mate, unfortunately (as normal) Ive got a crazy bad cold / man flu from Ibiza so that ruled out going back to the ring this week lol.

    Quote:
    Originally Posted by superchargedsaxokev View Post
    its all down to what you fancy, ive been ring for a week , 10 days, weekends, and yet spa is one was wana do, u basically drive past it, i think track days are who u are with, i did one with mat russel and collin a few weeks ago, and it was the bollox of a day, that was at snetterton 300.. its the same with english tracks, yea some r better than others but its all down to what u like, at ring i smash my mate, i love it, yet english tracks hes on me like glue, its all down to what you fancy i think next year we should do a open pit day at a track mid field of everyone come, not no-ones home ground just a semi decent price track, and just have it up, ring is good and great fun, and untill u go there you cant describe it and ppl look at u weird and shit, just to watch is all good and the cars there are different levels, well some, ull see a 86 yr old man hanging his gt3 out,

    i did wana go ring with u guys but baby is here in 3 weeks so im on home soil only
    Yeah I agree with you Kev, really does depend who your with, but at the ring its on a whole different level, plus like you mentioned at the ring it seperates the good drivers from average drivers, where as the UK tracks are generally fairly flat which makes them easier

    Quote:
    Originally Posted by hard_corejoeboy View Post
    Where are all the ring vids????
    Keep up Joey Gearbox exploded (quite literally!) on the motorway on the way back from Sandys the night before we were due to go to the ring! So dad rebuilt the box while I was away in Germany / Ibiza and we fitted when I got back on Sunday morning. Now rocking a vts/gti box which is waaayyyy too long with the 9k limiter, and saps a bit of power being so long, but it will do the job for this summer before the BE box goes in next year

    Quote:
    Originally Posted by Mathias View Post
    Very excited to see this in the flesh on the weekend!!
    Definitely Andy, be good to catch up, and mash hard on Saturday night after FCS too lol
  1833. #1833
    Here you go Joe...

    One video from the ring for you

  1834. #1834
    Ah mate I would pop over to FCS but I'm off on hols Friday. Have to keep an ear out for when ya back in the UK and sort a day out or somert.

    Glad ya had a time in Ibiza, least you haven't got go back to the ring on ya own. You got the box sorted? When you planning on going back to the ring?
    1 user thanked this post:
  1835. #1835
    Quote:
    Originally Posted by Dan_Cupra View Post
    Ah mate I would pop over to FCS but I'm off on hols Friday. Have to keep an ear out for when ya back in the UK and sort a day out or somert.

    Glad ya had a time in Ibiza, least you haven't got go back to the ring on ya own. You got the box sorted? When you planning on going back to the ring?
    Yeah definitely, a track day all together would be awesome, next year in spring/Easter maybe yeah got the box all fixed up so at least got some use out of the mango this year!

    Had a cracking day out at fcs... I'll update properly with pics etc when I'm back out in Australia later this week, probably when im wide awake in the middle of the night lol
  1836. #1836
    Id be up for a group of us doing a track day. Keep me in mind if you decide to do one mate
  1837. #1837
    Any noise regs on the nurburgring? I`ll be keen to go down in the spring if theres no regs
  1838. #1838
    Quote:
    Originally Posted by P33_CHM View Post
    Id be up for a group of us doing a track day. Keep me in mind if you decide to do one mate
    Will do matey, im thinking late spring next year or something, maybe over christmas if i get carried away and want to let the car loose in the snow and ice lol

    Quote:
    Originally Posted by Steve6 View Post
    Any noise regs on the nurburgring? I`ll be keen to go down in the spring if theres no regs
    Nah no noise regs on the ring, or not that im aware of any mate.

    ---------------------------------------------------------------------------------------

    WOW - what a crazy crazy month. Im now back in Sydney, I've uploaded all my pic's ready to update this thread, i'll hopefully get time to do the write up this weekend

    A teaser for the time being...

    1 user thanked this post:
  1839. #1839
    I need your dial surround! Looking forward to seeing the pics in your update mate
    1 user thanked this post:
  1840. #1840
    We want vids now of this vehicle!!!!!
  1841. #1841
    Im interested in how it drives tbh. Im possibly picking up a GTI soon and need to plan for the future. Turbo supercharge or tb's!
  1842. #1842
    Video's are uploading as we speak, they are in 4K HD so taking roughly 10hours per 10min video to upload on YouTube with a fast Internet connection lol
  1843. #1843
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Im interested in how it drives tbh. Im possibly picking up a GTI soon and need to plan for the future. Turbo supercharge or tb's!
    It drives exactly like a normal engine Joe, you can put it in 5th from 2,000rpm and it's fine - it drives better than my old engine, unbelievable for a race engine really, but that's the magic of sandy brown I guess
    1 user thanked this post:
  1844. #1844
    Can't wait to see them!! The vid of you driving mine too?
  1845. #1845
    I mean it probably drives nicer than a turbo engine im guessing and also less torque steer and wheelspin? Would you say you are underpowered or overpoweree chassis wise?
  1846. #1846
    It drives better than a renault lol
  1847. #1847
    I should think so lol
  1848. #1848
    Quote:
    Originally Posted by Mathias View Post
    Can't wait to see them!! The vid of you driving mine too?
    Yes mate, im uploading them now

    Quote:
    Originally Posted by hard_corejoeboy View Post
    I mean it probably drives nicer than a turbo engine im guessing and also less torque steer and wheelspin? Would you say you are underpowered or overpoweree chassis wise?
    230ish horse power through the front wheels of an 800kg chassis is plenty in my opinion mate...

    See what you think...

    PART 1 from FCS (The video isnt upside down when you click on the link)



    PART 2

    4 users thanked this post: , , ,
  1849. #1849
    Meh 8v's to many

























    1 user thanked this post:
  1850. #1850
    Bwaaaaaah bwaaaaaaah, video is awesome mate, car sounds just as good from the inside


    Sent from my iPhone5 using Tapatalk, to piss Chr15 off..
    1 user thanked this post:
  1851. #1851
    Cars looking good
  1852. #1852
    Jaw dropping, this car really does fly you certainly pushed it more than when it was first out so impressed with this thing!.
  1853. #1853
    Vids are good, car sounds awesome. Fuck you though, made me go and look in the for sale section for tbs..

    That was the only thing i found with cadtle coombe, that theres no elevation change which makes the circuit a bit less involving. Still good though.
  1854. #1854
    nice work josh shows what can be done if you just stick at it and not get hing up on the little problems!

    now can I have sandy number i think i need itb in my life
  1855. #1855
    Bought a GTI. Definately going to stay n/a!
    Videos rock
  1856. #1856
    Quote:
    Originally Posted by MR_N View Post
    Meh 8v's to many
    8 valves is like only having one ball in your sack lol

    Quote:
    Originally Posted by JoeHindle View Post
    Bwaaaaaah bwaaaaaaah, video is awesome mate, car sounds just as good from the inside
    haha cheers Joe

    Quote:
    Originally Posted by fairmorn308 View Post
    Cars looking good
    Cheers pal

    Quote:
    Originally Posted by BIG View Post
    Jaw dropping, this car really does fly you certainly pushed it more than when it was first out so impressed with this thing!.
    Awesome it certainly surprises plenty out on the road lol

    Quote:
    Originally Posted by Gabbastard View Post
    Vids are good, car sounds awesome. Fuck you though, made me go and look in the for sale section for tbs..

    That was the only thing i found with cadtle coombe, that theres no elevation change which makes the circuit a bit less involving. Still good though.
    Haha, did you find any??

    Really? I thought it had a bit of everything, it is fairly flat and I generally enjoy elevation changes (hence me loving the ring' ooooo eeerrrr) but I think the bump's in the track make it challenging to keep it pointing in the right direction, especially when your pumping plenty of power through the front wheels lol

    Quote:
    Originally Posted by unreal106 View Post
    nice work josh shows what can be done if you just stick at it and not get hing up on the little problems!

    now can I have sandy number i think i need itb in my life
    YES YOU DO TOM! Itb's on the cards now then mate??

    Definitely does show what can be done when you stick at it, Sandys done some very interesting analysis from FCS on my video vs a "similar" NA powered lump from a different company, amongst the interesting results was that I did half the amount of gear changes per lap - decent spread of torque anyone??? lol.

    Quote:
    Originally Posted by hard_corejoeboy View Post
    Bought a GTI. Definately going to stay n/a!
    Videos rock
    106 GTI? NA ftw mate!!!
  1857. #1857
    All I need to do now is spend 6 months looking at your thread for inspiration
  1858. #1858
    Quote:
    Originally Posted by jpsaxo View Post
    8 valves is like only having one ball in your sack lol

    But it does the trick
    1 user thanked this post:
  1859. #1859
    Quote:
    Originally Posted by hard_corejoeboy View Post
    All I need to do now is spend 6 months looking at your thread for inspiration
    Keep us up to date with how your getting on Joe

    Quote:
    Originally Posted by MR_N View Post
    But it does the trick
    There's doing the trick, and then there's doing the trick properly Sam... lol
  1860. #1860
    reserved
  1861. #1861
    OK guys.... time to update this from Summer 2013....

    I flew back from down under to spend all of July in the UK. Sam & Dad had already got the car MOT'd and ready to go...



    and with a new Nickname....

    'The Angry Wasp'






    First job was to pull the dials out, give them a good clean and find the 'red button' - this controls the SPA digital dash





    And house the red button in the dash so it looks tidy and standard ish




    Lots of other bits to tidy things up... housed the electric window switches nice and firmly in the panel below the steering wheel






    Measuring the circumference of the wheels to calibrate the speedo for the SPA...




    Nice little touch I thought...




    Replaced the rusty screw in the satshifter...




    Fitted my dials back in with a Carbon Fibre dial surroound from Streamline, bling bling!




    ----------------------------------------------------------------------------------------------------------------------------------------------------


    That was the first few days in the UK, then me and Sam headed down to Sandys for him to check over my engine... everything was going well until the drive back (late at night) and 3rd gear decided to destroy itself on the motorway...





    Sam wasnt happy LOL

  1862. #1862
    The gearbox blew up approx 11pm wednesday night, and seeing as we were leaving for the ring trip thursday morning that kinda screwed up our chances of going to the ring in the Mango/angry wasp...

    So mOlly & I grabbed a lift with one of my mates coming on the trip in his Megane 1.9d

    And obviously took it for a couple of laps...






    p.s. he's never done any laps before hence the directions you can hear on the video from me.

    There was 24 of us this year on the ring trip that I organise, it was a fantastic weekend








    The lads also kindly (some may say stupidly) let me take there cars round the ring for a lap



    Lea's Clio 200.... 9:12 BTG




    Mathias 160bhp Saxo.... 9:12 BTG




    AlexB's 185bhp 106.... 9:02 BTG




    And quickest of the lot (amazingly) was Nickheads 165bhp (my old engine) 106.... 8:59 BTG on road tyres with no brackes after half a lap!




    On the way back from the Ring' we had some fun in the tunnels...

  1863. #1863
    Sounds ominous!
    This coment will look really odd when you fill in the bits above! Hahaha
  1864. #1864
    So with the ring trip over, dad pulled the box out of the car, collected a replacement VTS/GTI gearbox from AndySaxo, luckily we had a vts/gti ready to have the Quaife fitted to it...

    As soon as I returned from Ibiza, Chris, Sam & I lobbed the gearbox back in Sunday morning, and headed straight to the Rolling Road...




    And went to Mallory Park to get it weighed again... now 800kg with half a tank of fuel....




    Couple of pics of the car as it currently stands...







  1865. #1865
    Does your car pass a legal emissions test?
  1866. #1866
    Have to say after seeing the spa dash, do really like it, works really well on your car josh, and it very impressive engine, put a massive smile on my face after been in it!
  1867. #1867
    So the car was now ready for FCS 2013....



    Chris (Jessop) and I headed down to Castle Combe early in the morning...



    Had the 2 hour track time booked to begin with







    Locking up the rear brakes... Think I need to turn the rear braking off a bit lol





    Couple of videos of the track time... I loved the track


  1868. #1868
    Finally the month was coming to an end

    Gave the Mango a quick wash so its clean before I headed back down under...



    Took the track wheels off... pretty obviously which are the fronts and rears (Note where the pick-up rubber is on the tyre from the cool down laps)






    And parked up for another winter



  1869. #1869
    Epic update josh!!! So much love for this car tbh mate. Great to see you again too cant wait to meet up again mate so few and far between now but always epic when it happens
  1870. #1870
    Quote:
    Originally Posted by Alanapone View Post
    Sounds ominous!
    This coment will look really odd when you fill in the bits above! Hahaha
    Give me time to write it mate... jeeeeeezzzzz lol

    Quote:
    Originally Posted by hard_corejoeboy View Post
    Does your car pass a legal emissions test?
    Yes

    Quote:
    Originally Posted by AndySAXO View Post
    Have to say after seeing the spa dash, do really like it, works really well on your car josh, and it very impressive engine, put a massive smile on my face after been in it!
    Yeah I agree with you there Andy, im really happy with the SPA, its everything I thought it was going to be and way more tbh And glad you enjoyed your little experience in the driving seat
  1871. #1871
    Quote:
    Originally Posted by LEE_VTR1 View Post
    Epic update josh!!! So much love for this car tbh mate. Great to see you again too cant wait to meet up again mate so few and far between now but always epic when it happens
    Im just giving everyone chance to save up while im away so we can have an epic months worth of activities while im back

    Good to see you too pal, shame you couldnt make the big banger but these things happen! Loved my couple of laps driving your Clio around the ring too
  1872. #1872
    Looks like its been a fun year! Are you not tempted to put it in a container and get it shipped over to oz?
  1873. #1873
    Awesome update so much love for the mango! Seeing as your not here at the minute, I think it would be in your best interests to let me 'look after' your car

    Sent from my Nexus 7 using Tapatalk 2, to piss Chr15 off.
  1874. #1874
    Lol, Sorry dude. Hahaha.

    Epic update! I don't know how you crammed it all in to one visit!? You truly are living the dream!!
    Looking forward to getting mine ready for next years ring trip if theirs a space for me? I hope you get yours over next time. Lucky you had some locals going to get a lift off. Hehehe.
  1875. #1875
    Sounds like an epic month! Those videos are awesome, from both FCS and the Nurburgring
  1876. #1876
    Had a awesome time at the ring we you and everone! im sure next years tunnel vid is going to be abit louder with yours there! :eek:
  1877. #1877
    Quote:
    Originally Posted by LEE_VTR1 View Post
    Epic update josh!!! So much love for this car tbh mate. Great to see you again too cant wait to meet up again mate so few and far between now but always epic when it happens
    Your car makes me keep thinking I need a silly French tin in my life (and made me sell the Mk2, had no love for it tbh!)

    Agreed with Lea, always nice to see you when you *occasionally* pop over and visit! (In fairness, I don't think my liver could handle you coming over more frequently!)

    Roll on our next liver busting session and Ring trip!
    1 user thanked this post:
  1878. #1878
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Looks like its been a fun year! Are you not tempted to put it in a container and get it shipped over to oz?
    I am actualy... Ive worked it out, I can have it over here for 9 months of the year, 2 months in a container per year (a month each way) and have it in Europe for a month in the summer... now ive just gotta justify the cost lol

    Quote:
    Originally Posted by JoeHindle View Post
    Awesome update so much love for the mango! Seeing as your not here at the minute, I think it would be in your best interests to let me 'look after' your car
    Cheers Joe! Was good to meet you at FCS mate, and glad you took a liking to the mango. Im sure it would be in my best interests... but Sam & Dad do a fine job cheers mate

    Quote:
    Originally Posted by Alanapone View Post
    Lol, Sorry dude. Hahaha.

    Epic update! I don't know how you crammed it all in to one visit!? You truly are living the dream!!
    Looking forward to getting mine ready for next years ring trip if theirs a space for me? I hope you get yours over next time. Lucky you had some locals going to get a lift off. Hehehe.
    haha i was joking mate....

    It was a bloody bonkers month mate, not much sleep combined with lots and lots of fun I didnt mention spending 5 days in Ibiza in this update either lol

    Im sure there will be a space for you mate... i'll chuck a thread up about next years trip in a month or 2 so keep your eyes out for it

    Quote:
    Originally Posted by DeanAngell1234 View Post
    Sounds like an epic month! Those videos are awesome, from both FCS and the Nurburgring
    Glad you enjoyed the videos mate... I was suprised how much I enjoyed Castle combe (fcs) to be honest, it looks boring on paper but its good fun. The Ring' speaks for itself... its just fooking mega

    Quote:
    Originally Posted by P33_CHM View Post
    Had a awesome time at the ring we you and everone! im sure next years tunnel vid is going to be abit louder with yours there! :eek:
    Me too Mark, was great to meet you & a great weekend had by all on the ring trip, plenty of banter which is always good lol. Yes hopefully my car is done for next year and we can have even more noise going through the tunnels

    Quote:
    Originally Posted by PJN View Post
    Your car makes me keep thinking I need a silly French tin in my life (and made me sell the Mk2, had no love for it tbh!)

    Agreed with Lea, always nice to see you when you *occasionally* pop over and visit! (In fairness, I don't think my liver could handle you coming over more frequently!)

    Roll on our next liver busting session and Ring trip!
    You sold the Golf Pete??? hahaaha you always go bonkers when you come out with us Pete - its fooking awesome, I had to stop you drinking this year hahahaha

    Next liver busting session is christmas, plenty of time to recover lmao. Ring trip 2014 - fuck yeah
  1879. #1879
    Like I've said it was great to meet you and have a good chat with you throughout the day- the cars given me plenty of inspiration for what route I wanna go down, damnit it was worth a try mate!


    Sent from my iPhone5 using Tapatalk, to piss Chr15 off..
  1880. #1880
    Ring trip 2014?
    Im in this time!
    2 users thanked this post: ,
  1881. #1881
    Quote:
    Originally Posted by MR_N View Post
    Ring trip 2014?
    Im in this time!
    YES!! Get in Sam!!
  1882. #1882
    Quote:
    Originally Posted by jpsaxo View Post
    You sold the Golf Pete??? hahaaha you always go bonkers when you come out with us Pete - its fooking awesome, I had to stop you drinking this year hahahaha

    Next liver busting session is christmas, plenty of time to recover lmao. Ring trip 2014 - fuck yeah
    Aye, time for something French (should of did it all along!) I didn't drive 220 miles to not drink too much, come on man!

    Bring on Christmas then!
  1883. #1883
    Quote:
    Originally Posted by JoeHindle View Post
    Like I've said it was great to meet you and have a good chat with you throughout the day- the cars given me plenty of inspiration for what route I wanna go down, damnit it was worth a try mate!
    Good good, so whats the plan for yours? 200bhp NA??!! lol

    Quote:
    Originally Posted by MR_N View Post
    Ring trip 2014?
    Im in this time!
    Good Sam

    Quote:
    Originally Posted by Alanapone View Post
    YES!! Get in Sam!!
    Already sounding like next years trip is going to be epic!!

    Quote:
    Originally Posted by PJN View Post
    Aye, time for something French (should of did it all along!) I didn't drive 220 miles to not drink too much, come on man!

    Bring on Christmas then!
    I told you to get a saxo/106 and track slag it from the beginning Bring on christmas indeedy, mega mash ftw!!

    p.s.

    This is the remains of my old gearbox lol. Fair to say its good for absolutely nothing









    1 user thanked this post:
  1884. #1884
    How much does this spank you in fuel on a long trip?
  1885. #1885
    40mpg at 75mph on the motorway.... yes a race engine that does 40mpg
  1886. #1886
    Quote:
    Originally Posted by jpsaxo View Post
    I told you to get a saxo/106 and track slag it from the beginning Bring on christmas indeedy, mega mash ftw!!

    p.s.

    This is the remains of my old gearbox lol. Fair to say its good for absolutely nothing
    Aye, so did a few people, my own fault really!

    Pretty mangled gearbox then haha, Fun old night that waiting for you's to get back!
  1887. #1887
    Quote:
    Originally Posted by jpsaxo View Post
    Good good, so whats the plan for yours? 200bhp NA??!! lol
    Hahaha! Well I've already got buckets and a stripped out car, but I think I'd need to wear nappies if I had 200bhp
  1888. #1888
    Quote:
    Originally Posted by jpsaxo View Post
    40mpg at 75mph on the motorway.... yes a race engine that does 40mpg
    Seriously? Fuck me its the biggest reason I didnt go for mad spec, thinking Id get 10mpg!
    1 user thanked this post:
  1889. #1889
    Quote:
    Originally Posted by Alanapone View Post
    YES!! Get in Sam!!
    Quote:
    Originally Posted by jpsaxo View Post

    Good Sam

    I was gutted when i had to turn down the passenger ride in Lea's car due to work.
    Now mine is done hopefully i'll take it along if it's still together by then.
    If not ill take a passenger position.
  1890. #1890
    Quote:
    Originally Posted by Gabbastard View Post
    Seriously? Fuck me its the biggest reason I didnt go for mad spec, thinking Id get 10mpg!
    thats providing you don,t skim on the ecu system and MAPPING time --which is where most people cut the corners.
    thats why i like the DTA or predator its so easy to run w/b in real time --omex and others can,t do that
    seems they are happy to spend on shiny bits but not onsomeones expertise to aset it up correctly
    very short sighted.
  1891. #1891
    Quote:
    Originally Posted by Gabbastard View Post
    Seriously? Fuck me its the biggest reason I didnt go for mad spec, thinking Id get 10mpg!
    Yep serious mate, that's with a 1.4xsi box too, so in theory on a longer box it would be even better

    Quote:
    Originally Posted by axsaxoman View Post
    thats providing you don,t skim on the ecu system and MAPPING time --which is where most people cut the corners.
    thats why i like the DTA or predator its so easy to run w/b in real time --omex and others can,t do that
    seems they are happy to spend on shiny bits but not onsomeones expertise to aset it up correctly
    very short sighted.
    Agreed John, setting up the engine up is as important if not more important than the spec IMO. This engine has had NO corners cut what so ever. Although your assumption about us using a wideband is incorrect
    1 user thanked this post:
  1892. #1892
    With 40mpg could use it as a daily I was surprised how well mine did on ITB's.
  1893. #1893
    Stock Saxo with decat when I first mapped mine on the first Predator I wound the fuel down to 50mpg @ 65mph on closed loop wideband. Normal tyres at factory pressures

    Couldn't have that as a one-off map and use on a trackday because 3000rpm 10% throttle represents apex position on a racetrack and last thing you want is a 16.5:1 AFR when you're on part throttle tickling a car round a corner on the limit!
  1894. #1894
    Quote:
    Originally Posted by axsaxoman View Post
    thats providing you don,t skim on the ecu system and MAPPING time --which is where most people cut the corners.
    thats why i like the DTA or predator its so easy to run w/b in real time --omex and others can,t do that
    seems they are happy to spend on shiny bits but not onsomeones expertise to aset it up correctly
    very short sighted.
    Ah balls, ive bought an Omex 600 as well
  1895. #1895
    I wasn,t even thinking particlarly about your build ,so ther was no assumption of you using w/b .
    but if you did your light throttle fuelling would be better still + you would have even better ambient condition compensations ,especially on warm up .
    you always have the option to limit at what the load and rpms w/b can actually adjust fuelling , EG up to say 50% load +100% tps up to say 4k and tail it off as you please but can still see what is actually happening across whole rpm + load range
    I know some worry about probes going down under race conditions ,but that is usualy due to incorrect postioning of probe or too much of it poking into the exhaust--so just make it so it can,t adjust full throttle heavy load points
    lets face it if turbo cars can run them ,from factory and don,t fall apart with the heat it should never be a problem on an n/a car
    there is another popint ==you can check if the mapper has done a good job as well and help him to fine tune the map once you see the readings in the real world
  1896. #1896
    [B][Couldn't have that as a one-off map and use on a trackday because 3000rpm 10% throttle represents apex position on a racetrack and last thing you want is a 16.5:1 AFR when you're on part throttle tickling a car round a corner on the limit! /B]

    no but with a w/b +gauge you could see EXACTLY what is happening at all times ,and my guess would be that most are set overrich --just to be sure
    you will certainly see a lean/rich hole in the map on acceleration or very light throttle which can be hard to spot on the dyno sometimes
    8/10 cars i see which have been heavily modifed the oil stinks of fuel when you snifff the filler cap if driven about gently--which is showing fuelling are not correct at light + start up areas ,which in turn will shortne ring life drastically
  1897. #1897
    Not a big concern when you have SB mapping, he has spent a LOT of time mapping very similar engines, as well as quite a variety of jre's engines, that his builds use less fuel, run cleamer and last longer, and lap quicker
    3 users thanked this post: , ,
  1898. #1898
    FCS Video Part 1 (click on the video its not upside down)


    FCS Part 2


    EDIT: Whoooops just realised ive already posted these but screw it, they can stay up
  1899. #1899
    Your thread is massive.

    Do you have any pictures of your washer bottle modification. I seem to remember it being in a different place/lookiny very tidy?
  1900. #1900
    You mean for the window screen? if so - its in the standard position Joey!

    Thread is massive because its been a project car for 9 years now lol
    1 user thanked this post:
  1901. #1901
    Ah yeah its because you have removed the ecu and the engine bay looks so tidy...
  1902. #1902
    Yep, also removed both fuse boxes, all wiring where possible, bonnet stand bracket + loom plug bracket & fuse box bracket and filled in all the remaining holes too.
  1903. #1903
    Where was it all relocated to?
  1904. #1904
    Beaniemoo combined all the fuse boxes into 1 nice tidy fuse box modified to fit into the standard fuse box bracket, and still has good access too

    1 user thanked this post:
  1905. #1905
    Where does my beaniemoo live?!
  1906. #1906
    Near milton keynes joe boy
  1907. #1907
    OK update time;

    Mango once again parked up over the winter...






    I was extremely pleased with the SPA digital dash, however while it was custom reprogrammed for me they had messed up and it wasnt saving some settings, for example it wasnt saving the fact I wasnt using pressure 2, or the circumference of my tyre, rev limiter LED colour change etc etc

    So thats been recently removed and sent back to SPA, along with the speedo sensor which also gave up the ghost after less than 500 miles. tut tut!






    Next up was the fix the SHOCKING state that the carbon roof had got itself into this summer....





    Im sure this shouldnt happen after a few years & being dry stored over winter... but anyway it needed fixing regardless. So the car went straight down to Bic and I paid to have the roof re-lacquered, and the spoiler too. They did a great job so I was pleased





    And the spoiler too...




    Next up is to begin the BE conversion

    2 BE boxes;





    BE shafts ready to be chopped up to get the correct length...






    Next updates for the mango will come around Christmas time when im next back in the UK

    ------------------------------------------------------------------------------------


    On a side note the famous XR racecar still has chalk on it from the 2012 Ring trip, over a year ago now lol





    Ring toaster getting some use 'down-under'





    And I have my tickets for the v8supercars in Bathurst in a few weeks time + 3 day stand passes for the Sydney 500 at the start of december

    3 users thanked this post: , ,
  1908. #1908
    Good update Josh, as ever, roof and spoiler look spot on, and the S1 looks just, well, superb! Haha

    Looking forward to seeing the progress with the box conversion!


    Sent from my iPhone5 using Tapatalk, to piss Chr15 off..
  1909. #1909
    Chalk!!
  1910. #1910
    The re laquer on the roof and spoiler looks spot on mate.
  1911. #1911
    Isnt helping me not want a carbon roof.
    2 users thanked this post: ,
  1912. #1912
    Quote:
    Originally Posted by JoeHindle View Post
    Good update Josh, as ever, roof and spoiler look spot on, and the S1 looks just, well, superb! Haha

    Looking forward to seeing the progress with the box conversion!
    Haha @ the S1, loved driving the S1 when I was in the UK.... thrash it through the country lanes every day... But no point in insuring it at the moment with me only back for 6 weeks a year in the UK & I have access to the 200k+ Dirty diesel 106 when I'm back. But also no point in selling it as it's worth bugger all lol

    Yes your right roof + spoiler is an awesome job from the looks of it (I haven't seen it in person yet lol). BE conversion will help get my confidence back in the car, stupid MA cheese boxes always breaking!

    Quote:
    Originally Posted by AlexB View Post
    Chalk!!
    Chalk ftw... Wonder who's car(s) is on the target list for newbie initiation on next years ring trip?? Lol

    Quote:
    Originally Posted by BIG View Post
    The re laquer on the roof and spoiler looks spot on mate.
    Yeah I'm really pleased with it, just need to get the bonnet done when I have the cash, other priories at the moment

    Quote:
    Originally Posted by MR_N View Post
    Isnt helping me not want a carbon roof.
    Speaking of ring initiation... Oh haaiiii Sam lol. Screw the CF roof you need new front and rear suspension first matey
  1913. #1913
    Haha! Glad my car won't be going next year, although I'd leave the chalk for the giggles haha! It's all part of the fun


    Sent from my iPhone5 using Tapatalk, to piss Chr15 off..
  1914. #1914
    I'm looking forward to working on this over the Christmas break....

    We fly out from Sydney tomorrow
    1 user thanked this post:
  1915. #1915
    You home now then??
  1916. #1916
    Yep just dropped into Sam's work on my way home (hence posting from the citroen account)
  1917. #1917
    welcome home Josh.....awaiting progress...chop chop
    1 user thanked this post:
  1918. #1918
    Cheers Matt, heading up to my unit this morning whoooop
  1919. #1919
    Quote:
    Originally Posted by jpsaxo View Post
    Cheers Matt, heading up to my unit this morning whoooop

    Number plate!


    Sent from my iPhone5 using Tapatalk, to piss Chr15 off..
  1920. #1920
  1921. #1921
    Engine sold, weighing it in, buying a Holden??? Lol
  1922. #1922
    Engine out ready for BE box to go in ?!
  1923. #1923
    Quote:
    Originally Posted by slammed106 View Post
    Engine sold, weighing it in, buying a Holden??? Lol
    A Sandy brown V8 in a Holden?? Now we are talking!!
    1 user thanked this post:
  1924. #1924
    Finally decided t man up and go boost
    3 users thanked this post: , ,
  1925. #1925
    Quote:
    Originally Posted by tweeqd View Post
    Finally decided t man up and go boost


    Lol.

    Dean got his hands on my new bits....

  1926. #1926
    'Responsible delivery co2 neutral' GAY!
  1927. #1927
    Haha, agreed!
  1928. #1928
    Hey hey JP!
  1929. #1929
    Haaaiiiii mOlly
  1930. #1930
    So how did you get on with this josh?
  1931. #1931
    Is this done yet?

    1 user thanked this post:
  1932. #1932
    Spread news in this thread jp
  1933. #1933
    Mango is ready for it's holidays now too...





    CF roof since it was re-lacquered

    1 user thanked this post:
  1934. #1934
    taking the engine out to make it lighter wont make it go quicker
  1935. #1935
    Ah, I see you're following my theme of; use the car once, strip it all down and mess with it some more!!
    1 user thanked this post:
  1936. #1936
    Quote:
    Originally Posted by Joe View Post
    Holiday to Satchell engineering?
    Maybe

    Quote:
    Originally Posted by Chr15 View Post
    taking the engine out to make it lighter wont make it go quicker
    Hahaha good one... It needs to come out to allow other things to happen to help it go quicker

    Quote:
    Originally Posted by Alanapone View Post
    Ah, I see you're following my theme of; use the car once, strip it all down and mess with it some more!!
    That's the life of a project car full stop mate lol


    -------------------------------------------------


    The car is off on it's holidays today...

    Last night in my unit



  1937. #1937
    Subscribing to this.

    looking very interesting!
  1938. #1938
    Awesome work Josh should hopefully make it more reliable.
    Also to add to the N/A vs boost debate I know it's only a bit of fun anyway but you don't need mega power on track, a well setup car with a good driver will compete with just about anything.

    Take for instance this video, This is Dan from AK Automotive, one of the best Mx5 tuners in the country. Tim the driver in this video is driving his Mx5 turbo not sure on exact power but it's over 200bhp.
    Dan is in his N/A tuned race car and just look how much faster he is through the sweeping bends as he is able to maintain momentum better.
    Not saying boost is wrong sometimes it can be a cheap alternative to getting to the power figures you want (if you were after a low boost setup) but the N/A car will be a lot better to drive.
  1939. #1939
    I do love n/a power but there is something addictive about having the turbo on tap at the ready and just going booooooosh!
  1940. #1940
    another n/a vs boost video


    it just goes to show how a half decent driver can pilot something that probably has half the power and not quite half the weight as fast as something that has a lot more power and in theory better handling (4wd)...
  1941. #1941
    The driver is everything tbh but a car with no power will loose if it can't keep up
    1 user thanked this post:
  1942. #1942
    It's not only power... It's also weight/tyres/suspension.
    It's logical a stock STI "loses" to a cammed/stripped VTS.
    2 users thanked this post: ,
  1943. #1943
    That vid is good but it shows a guy who obviously knows the track and his car really well. The other drivers could be new to the track or car or both so your bound to piss on them. That said, i'm not arguing against the points being made, i just wanted to highlight this as another variable in the whole "look at me blasting bigger cars on a track" situation.





    Good videos though... Need to get back on the track soon!
    1 user thanked this post:
  1944. #1944
    Quote:
    Originally Posted by Martijn_M View Post
    It's not only power... It's also weight/tyres/suspension.
    It's logical a stock STI "loses" to a cammed/stripped VTS.
    Cannot wait to try mine on track martin, didn't you say you have a few mates over in holland with mx5's you looking forward to the ring? Ive got a couple track days booked already this year
    1 user thanked this post:
  1945. #1945
    Quote:
    Originally Posted by greyjasper51 View Post
    another n/a vs boost video

    http://www.youtube.com/watch?v=04cG9x6JaZ4

    it just goes to show how a half decent driver can pilot something that probably has half the power and not quite half the weight as fast as something that has a lot more power and in theory better handling (4wd)...
    Thing is though that saxo on the straights isn't far off speed wise to scoobie, not knocking your point at all but the power to weight of both are probably quite close..

    Like when my cousin went to croft with his girlfriend in his evo 5, she was getting done by civics, clio sports etc. As she was new to track. My cousin was then obviously knocking spots off them and they couldn't get close.

    A good driver makes the world of difference, that's proven eith the tranny van round the nurburgring by that crazy german chick... clarkson was struggling in a much more powerful jag.
  1946. #1946
    very nice car
    1 user thanked this post:
  1947. #1947
    Just proves my point of a half decent driver
  1948. #1948
    Quote:
    Originally Posted by Aly View Post
    Cannot wait to try mine on track martin, didn't you say you have a few mates over in holland with mx5's you looking forward to the ring? Ive got a couple track days booked already this year
    Yeah soms guys i know drive MX5's. Not sure if they might go to the Ring though.
  1949. #1949
    Good discussion lads

    The ring exaggerates a good driver vs average driver IMO
  1950. #1950
    The ring exaggerates EVERYTHING scares the living bejesus out of me! Especially going 120mph down foxhole with a pack of 911's and Megane's sat on your back bumper with a left hander coming up LOL


    So JP share the love? Why's the engine out?
  1951. #1951
    I was doing 130+ in Alex's gti down the foxhole last year... Love that section!

    You'll have to wait and see. Here's a teaser for now...

  1952. #1952
    Foxhole makes my stomach go funky. Love it.

    Have to admit i almost shit myself there on one of my first paxlaps. (in a 350bhp caged/stripped/semi'd/prepped Impreza)
  1953. #1953
    Quote:
    Originally Posted by Martijn_M View Post
    Foxhole makes my stomach go funky. Love it.

    Have to admit i almost shit myself there on one of my first paxlaps. (in a 350bhp caged/stripped/semi'd/prepped Impreza)
    Agreed Martin, it flows so nicely, and then the compression at the bottom of the hill + the mentally quick left hander at the top of the hill before the right hander before Adenau Forst - EPIC!

    Hopefully we will get the chance to take you out on a pax lap in the mango this summer
  1954. #1954
    All the downhill sections scare me to be honest as you don't quite realise how fast you are going and then its the opposite on the uphill one's as you don't realise how fast you can go. Really want to get there again soon! Maybe next year with you guys would be good. Some pax laps would be a help as done around 10 in various cars over various days/conditions so never had a good flowing lap as of yet. Must be shite scary in a mentally fast little tin can too aye JP
  1955. #1955
    Quote:
    Originally Posted by Martijn_M View Post
    It's not only power... It's also weight/tyres/suspension.
    It's logical a stock STI "loses" to a cammed/stripped VTS.
    A scooby also costs alot more in parts to repair / replace. My coilvers were £500 and that is a cheap set. Then there is the brakeing, a scooby is heavier so is going to take a bit more to stop. I would not think twice about throwing my old saxo around the roads, yet i dont keep up with corsa's on the back roads in my scooby....untill i get on the straights
  1956. #1956
    Lovely car JP it really is a credit to you.


    In the debate....

    A driver in a boosted car that knows what there doing, with less power, less weight than other evo's and runs a much quicker lap than bigger powered evo's.

    Really does solely depend on the driver, if you kept switching the drivers between boosted and N/A it would be interesting to see the time differences etc.

    This guy knows the ring, not massive power but it's in the right hands... the drivetrain has been upgraded by the sounds of it though...

  1957. #1957
    Why has he got a squeaky toy under his clutch pedal??



  1958. #1958
    Quote:
    Originally Posted by hard_corejoeboy View Post
    All the downhill sections scare me to be honest as you don't quite realise how fast you are going and then its the opposite on the uphill one's as you don't realise how fast you can go. Really want to get there again soon! Maybe next year with you guys would be good. Some pax laps would be a help as done around 10 in various cars over various days/conditions so never had a good flowing lap as of yet. Must be shite scary in a mentally fast little tin can too aye JP
    Certainly is.... but the old tin can's do suprise an alarmingly high amount of so called better cars
  1959. #1959
    Should be interesting at the ring this year josh!
    1 user thanked this post:
  1960. #1960
    Quote:
    Originally Posted by AndySAXO View Post
    Should be interesting at the ring this year josh!
    Need to get there first Andy lol
  1961. #1961
    Just a few bits and bobs, main thing to get done is the BE box to make it more reliable, and heavier
  1962. #1962
    [QUOTE=jpsaxo;6409358, and heavier [/QUOTE]

    More carbon is required then
    1 user thanked this post:
  1963. #1963
    its not that much, 5-6 kilos at the most I bet on the box itself, maybe a little on the shafts too.

    Far outweighed by the reliability they give the package.

    Just have a big poo.

    or leave your wallet with Colin
    2 users thanked this post: ,
  1964. #1964
    Ahh, cool. Satchshift as well?
  1965. #1965
    BE satchshift of course Alan

    yeah definitely agree the extra weight is worth it!

    Sam - where??!! lol
  1966. #1966
    Carpet out? That will help! Get it out!
    1 user thanked this post:
  1967. #1967
    Rather go for a massive shit before hand and keep the carpet in Andy lol
  1968. #1968
    You need to donate you old satchshift to someone really cool?
  1969. #1969
    he wont be having a new one, just swap two small parts.
  1970. #1970
    Ahh, I see.
  1971. #1971
    Quote:
    Originally Posted by jpsaxo View Post
    Sam - where??!! lol
    Doors?
  1972. #1972
    Is some of Mr Satchell's engineering talents going up front, was recently looking at the rear end suspension.

    Rather enjoying going through this progress thread every few months start to finish... To keep my enthusiasm going again.
  1973. #1973
    Quote:
    Originally Posted by stevie_m View Post
    Is some of Mr Satchell's engineering talents going up front, was recently looking at the rear end suspension.

    Rather enjoying going through this progress thread every few months start to finish... To keep my enthusiasm going again.
    haha lovely Yeah his work is going into the front end, BE box and some other bits and bobs

    Quote:
    Originally Posted by Sam View Post
    Doors?
    Haha, thought of that.... would rather get a sequential with that sort of money tbh!

    Quote:
    Originally Posted by Alanapone View Post
    You need to donate you old satchshift to someone really cool?
    Its just the 2 bars in the engine bay that need changing Alan
  1974. #1974
    You experiencing issues with the MA Josh? Or just peace of mind?
  1975. #1975
    go back a few pages
    1 user thanked this post:
  1976. #1976
    Quote:
    Originally Posted by sje00 View Post
    You experiencing issues with the MA Josh? Or just peace of mind?
    Bit of both. I think ive been unlucky with MA's more than anything else;

    1st box I destroyed when driving it home after my clutch decided to throw its dummy out of the pram

    2nd box the quaife decided to shit itself (while on the ring to note!!) , wrecked the box and took a chunk out of the gearbox casing too

    3rd box destroyed 4th gear which completely mashed the rest of the box

    4th box is perfectly fine but the driveshafts have let go
  1977. #1977
    Brilliant build pal
    1 user thanked this post:
  1978. #1978
    Fantastic work josh like how your bringing this on another step this year
  1979. #1979
    Thanks Tom
  1980. #1980
    About time I did a proper update for this instead of just posting up random pictures....Some of these pics I have already posted up.

    So.....

    First up a cool picture I thought;





    The 'boring' but essential maintenance side of the work done while I'm away by my close mate Chris, brother + dad which im so grateful for!

    Dad turning over the engine


    Sam & Chris



    In PFC again, from FCS 2013




    Custom coilpack gel badge i've had made up;






    I was back in the UK for a couple of weeks over Christmas so spent a few days (AKA as much as the mrs would let me!) up at my garage to get the car ready for its new goodies

    As we started




    First I put the dials back in after they had a holiday to SPA to rectify a software glitch from the prior custom reprogramming




    Both 'pages' all working






    Clearly my mrs thought the new set of SuperL's for my road wheels were part of her wardrobe lol




    Engine coming out;






    Nearly done




    All done




    Some expensive twisted metal




    My MA vts FD Quaife gearbox that is for sale




    Front suspension off to a new home




    Car ready to go on its holidays




    Arrived at its chosen location all safe and sound




    Dean sent me a teaser pic;
    2 users thanked this post: ,
  1981. #1981
    Quick video (last 5minutes are the best!) from summer 2013

    http://www.youtube.com/watch?v=nZ2iK...ature=youtu.be
  1982. #1982
    New brake pads

  1983. #1983
    Few teasers of the cars next upgrades...





  1984. #1984
    Very sexy

    Sent from my HTC One mini using Tapatalk
  1985. #1985
    Cheers Jack, exciting times
  1986. #1986
    mmmmm satchell front kit!!!!
  1987. #1987
    Looks damn nice... if its still down there end of the month I've offered to help Dean holesaw it.. ya know, weight saving an all that hahahaha
    1 user thanked this post:
  1988. #1988
    Just keeps getting better and better!
    1 user thanked this post:
  1989. #1989
    Quote:
    Originally Posted by AlexFocusST View Post
    mmmmm satchell front kit!!!!
    Should help keep the power down from Sandys mega engine

    Quote:
    Originally Posted by slammed106 View Post
    Looks damn nice... if its still down there end of the month I've offered to help Dean holesaw it.. ya know, weight saving an all that hahahaha
    Judging by the pictures Dean didn't need much help to butcher it up lol!

    Good job it's not there any more then by the sounds of it Stew

    Quote:
    Originally Posted by HeZ View Post
    Just keeps getting better and better!
    Cheers Hez - that's the plan!
  1990. #1990
    Soooo coooolll!!!!
  1991. #1991
    This is a progress thread! The car looks awesome.
  1992. #1992
    Quote:
    Originally Posted by jpsaxo View Post
    Should help keep the power down from Sandys mega engine

    As if.... you could do that with a BE gearbox and a diff !!
    Come on confess , you want to see more gain from corner weight correction and front end stiffening!!

    basically you are aiming at building the badest saxo around !!!!
  1993. #1993
    Quote:
    Originally Posted by Alanapone View Post
    Soooo coooolll!!!!
    Haha bling bling isn't it Alan

    Quote:
    Originally Posted by AntscVTR View Post
    This is a progress thread! The car looks awesome.
    Cheers mate, should be looking even better shortly

    Quote:
    Originally Posted by AlexFocusST View Post
    As if.... you could do that with a BE gearbox and a diff !!
    Come on confess , you want to see more gain from corner weight correction and front end stiffening!!

    basically you are aiming at building the badest saxo around !!!!
    Your not wrong... The engine mount shown in one of the pictures above will help balance the front end out

    But what about the rear end?!
  1994. #1994
    I am sure Mr Satchell can help you out there too!!!

    Are you going for standard width or wider??
  1995. #1995
    More pictures mate!!!! Moooooooorrrrrrreeeeee nnnnnooooowwww!
  1996. #1996
    Quote:
    Originally Posted by AlexFocusST View Post
    I am sure Mr Satchell can help you out there too!!!

    Are you going for standard width or wider??
    Yes he can

    Standard width for now mate

    Quote:
    Originally Posted by willsy View Post
    More pictures mate!!!! Moooooooorrrrrrreeeeee nnnnnooooowwww!
    Oh go on then Matt...

  1997. #1997
    Looks great so far josh
  1998. #1998
    Looks stunning, is that bracket on the lower arm section(not the lower strut) another lower engine mount?

    if so thats a brilliant idea
  1999. #1999
    I love the work Sandy puts into the gear he makes! The fabrication work and thought that goes into each product is mind boggling... And considering these cars are so old, its amazing to think that things are still being developed for them!

    More pics when you get them JP. Looks amazing so far.
  2000. #2000
    Quote:
    Originally Posted by sexy_gt View Post
    Looks great so far josh
    Cheers Stew

    Quote:
    Originally Posted by Jack-Cooley View Post
    Looks stunning, is that bracket on the lower arm section(not the lower strut) another lower engine mount?

    if so thats a brilliant idea
    Your correct Jack, it's now running on 4 engine mounts. Also slightly different geomatery compared to the standard configuration

    Quote:
    Originally Posted by Alanapone View Post
    I love the work Sandy puts into the gear he makes! The fabrication work and thought that goes into each product is mind boggling... And considering these cars are so old, its amazing to think that things are still being developed for them!

    More pics when you get them JP. Looks amazing so far.
    Cheers Alan - you are correct, it's brilliant that these guys are still investing time and effort to improve the fundamental flaws of the standard equipment on these cars

    Sandy does the engines (that's more than enough to keep him busy for the foreseeable future) - I believe he's booked up for approx the next 2 years

    Colin (Satchell) & Dave (Vanstone) are the guys that fettle with the chassis along with Sandys input. So I must say a HUGE thanks to Dave & Colin for the chassis work they have done. There's A LOT more than meets the eye in these pictures I have put up so far...

    Did you say more pics? I have plenty... Here's another then

  2001. #2001
    Is that a battery box.

    I want colins suspension and mount kit, that may be a 2015 investment

    Sent from my HTC One mini using Tapatalk
  2002. #2002
    I had the pleasure of nosing around this on Wednesday and I was very impressed and was drawn to it for far too long! Love it
    1 user thanked this post:
  2003. #2003
    If i was within grabbing distance id steal it

    Sent from my HTC One mini using Tapatalk
  2004. #2004
    Quote:
    Originally Posted by Jack-Cooley View Post
    Is that a battery box.

    I want colins suspension and mount kit, that may be a 2015 investment
    Yep, custom made for my lithium ION battery. If you want to get it done in 2015 you better get booked in now, they are busy people!

    Quote:
    Originally Posted by Brendan View Post
    I had the pleasure of nosing around this on Wednesday and I was very impressed and was drawn to it for far too long! Love it
    Awesome mate, you've seen it more than I have in 2014 lol. Any comments or recommendations?

    Quote:
    Originally Posted by Jack-Cooley View Post
    If i was within grabbing distance id steal it
    haha Jack - sounds like I better get it shipped out to Sydney with me lol
  2005. #2005
    How the hell did you get it all the way to the UK anyway and are you originally from the UK?



    Sent from my HTC One mini using Tapatalk
  2006. #2006
    Car looks really good, not the best one in the workshop but not terrible...
  2007. #2007
    haha Oli You wish son

    Yes Jack im from the UK, my family still live in the UK and my dads / brother help me sort the car during the winter months so when im back in the UK in the summer I can use the car
  2008. #2008
    Back where? Where does the car live UK or AUS? Im a little lost

    Sent from my HTC One mini using Tapatalk
  2009. #2009
    Car lives in the UK with Josh's family here, Josh lives in Oz and comes back every now and again to beast around in the car.

    You comeing to TRAX this year JP?
  2010. #2010
    UK Jack mate. They don't have saxo's over here. Only v8's... Fuel is half the price!!

    Oh and to answer your previous question about getting it here (if I wanted to bring it here with me) I've already looked into that, it's only about £1000 each way on the ferry in a container. Takes a couple of months. Genuinely considering bringing it out here for 2015

    I don't think the v8's would know what hit them hearing a flat 4 smashing them in the corners AND down the straights lol. It would be worth the £2,000 return trip just to see there faces at track days, or club days as they call them here.
  2011. #2011
    Quote:
    Originally Posted by Alanapone View Post
    Car lives in the UK with Josh's family here, Josh lives in Oz and comes back every now and again to beast around in the car.

    You comeing to TRAX this year JP?
    What date is it Alan? I'll be there if it's on while I'm back 'home' (home will ALWAYS be the UK)

    I've got 6 weeks off this year (whoop!) from 12th July - 24th of August
  2012. #2012
    Crazy, your living the life then.

    My mrs family live over there but they live in the bushes and stuff and dont have tv or phones and stuff and live off the land its odd.

    Wheras the ex's family live there too but they live somewhere urban ive forgot the name of the place though, starts with an A

    Sent from my HTC One mini using Tapatalk
  2013. #2013
    Did someone say more pics?





    Current condition of the car;

  2014. #2014
    Pure car porn.......
  2015. #2015
    Beaniesport do some nice work! Would always take mine there for extensive stuff

    Trax is normally in september

    Sent from my HTC One mini using Tapatalk
  2016. #2016
    I KNEW you would get the rear setup... And you tried to throw me off the scent lol. So those engine mounts plus the rebuilt scuttle... Does that mean the engine will be lowered and canted to get more airspace for the boddies?

    As for trax, I can't remember off the top of my head. Will check in a bit.
  2017. #2017
    Some moneys worth, rich over on the oc has just bought the front and rear without the welding work ect.. and thats 3k...

    Sent from my HTC One mini using Tapatalk
  2018. #2018
    Quote:
    Originally Posted by Assenracing View Post
    Pure car porn.......
    Cheers mate, I'm really pleased with it so far

    Quote:
    Originally Posted by Jack-Cooley View Post
    Beaniesport do some nice work! Would always take mine there for extensive stuff

    Trax is normally in september
    Satchell engineering fitting the front & rear kit + scuttle, engine mounts, battery box etc etc

    Beaniesport are spraying & putting in custom brake lines with a brake bias valve, as the massive (awesome!) travel on the new suspension set up makes the standard brake lines un-workable

    Yeah Trax is normally the last weekend in August or first weekend in September

    Quote:
    Originally Posted by Alanapone View Post
    I KNEW you would get the rear setup... And you tried to throw me off the scent lol. So those engine mounts plus the rebuilt scuttle... Does that mean the engine will be lowered and canted to get more airspace for the boddies?

    As for trax, I can't remember off the top of my head. Will check in a bit.
    Hahaha you should know me better than to do a half job Alan

    I can't say about the engine mounts just yet, I'll show you this picture and you can make up your own conclusions...



    Quote:
    Originally Posted by Jack-Cooley View Post
    Some moneys worth, rich over on the oc has just bought the front and rear without the welding work ect.. and thats 3k...
    And that's not including the front & rear dampers, fitting, the BE shafts, the battery box, the engine mounts? And lots of other bits and bobs
  2019. #2019


    I see... Very neat work. Looking forward to seeing it all completed!
    2 users thanked this post: ,
  2020. #2020
    That bulkhead mod looks interesting, has it an added rearwards bulge?

    Always wondered if something like that could be done, kind of like an airbox but not quite.
    1 user thanked this post:
  2021. #2021
    has anyone got some indepth info/ reading material on the satchel suspension setup? is it a relatively new design or has it been proven through testing/ track work?

    just generally interested really, as obviously somebody has put a great of time and effort into coming up with it
  2022. #2022
    Its a fully tested setup with a lot of Colin's experience and design gone into it, properly tested by Satchell test pilot Cyber.

    They wouldn't have released it for sale if it wasn't a finished product


    The Saxo Rallycar I service for is also down there at the moment having a wide version of the setup.
  2023. #2023
    Quote:
    Originally Posted by welshpug View Post
    Its a fully tested setup with a lot of Colin's experience and design gone into it, properly tested by Satchell test pilot Cyber.

    They wouldn't have released it for sale if it wasn't a finished product


    The Saxo Rallycar I service for is also down there at the moment having a wide version of the setup.
    Hi, this is Dean(cyb3r)

    As welshpug says a lot of design on strength has gone into this kit, its is all designed on CAD.

    When we first fitted this to my car I have used it both on the road and hard on track hitting every possible curb on the track possible and as fast as needed. This kit is also on a few rally cars which have hit pits hard enough to wrote off wheels and the suspension hasn't been affected in anyway.

    My car before having this kit I could do Llandow in about 54 secs. After with all the suspension and obviously have the corrections for the bump steer, camber etc.

    We did Llandow testing(videos on YouTube) then we were lapping in 45.9seconds.

    Anything more you need to know just post here and I will try and answer best as possible.
  2024. #2024
    this setup alone took nearly 9 seconds off your lap times?!?!?

    do you have pictures of a completed front setup and further pictures of the rear? what spring rates are used or are these interchangable? have you modified the camber/ track width?
  2025. #2025
    Looks awesome. Ahh
  2026. #2026
    +1, their is loads of info and pics on a few progress threads on rallye register. It is a relatively new setup for release but has obviously been around for a while during testing. The videos on YouTube are pretty awesome to watch as well.
  2027. #2027
    Im kind of lost on whats being done here? Basically a new suspension setup front and rear? At a cost of? Very expensive or JP expensive (if he wants he buys)
  2028. #2028
    i was sure you weren't going only for the front kit !!!
    can we have more detailed photos of the scuttle cut???
  2029. #2029
    Josh, can you give me a pm when you get time mate, about the bloke who did your engine bay the last time around...
  2030. #2030
    have a look at the satchell engineering page on FB.
    1 user thanked this post:
  2031. #2031
    Its front and rears!

    Suspension alone without welding ect.. is 3k

    Sent from my HTC One mini using Tapatalk
  2032. #2032
    Inc engine mounts for be conv.
  2033. #2033
    Quote:
    Originally Posted by Alanapone View Post


    I see... Very neat work. Looking forward to seeing it all completed!
    Cheers Alan.... me too!!

    Quote:
    Originally Posted by welshpug View Post
    That bulkhead mod looks interesting, has it an added rearwards bulge?

    Always wondered if something like that could be done, kind of like an airbox but not quite.
    Yes it does... see pictures below...









    Quote:
    Originally Posted by deano_123 View Post
    has anyone got some indepth info/ reading material on the satchel suspension setup? is it a relatively new design or has it been proven through testing/ track work?

    just generally interested really, as obviously somebody has put a great of time and effort into coming up with it
    Hopefully Dean has answered that for you, feel free to PM me if you want any more info

    Quote:
    Originally Posted by welshpug View Post
    Its a fully tested setup with a lot of Colin's experience and design gone into it, properly tested by Satchell test pilot Cyber.

    They wouldn't have released it for sale if it wasn't a finished product


    The Saxo Rallycar I service for is also down there at the moment having a wide version of the setup.
    I watched them testing it from a live stream off Dave's phone all the way to Australia lol

    Quote:
    Originally Posted by deano_123 View Post
    this setup alone took nearly 9 seconds off your lap times?!?!?

    do you have pictures of a completed front setup and further pictures of the rear? what spring rates are used or are these interchangable? have you modified the camber/ track width?
    8 seconds yep, the way Dean's car came past me at castle combe was unbelievable... and i had approx 70bhp more, caught up on the straights, but i was no where near him in the corners - that sold me on how epic this kit is

    Track width is optional, spring rates are entirely up to you - Colin can spec up depending on the purpose of application

    Quote:
    Originally Posted by Prickle View Post
    Looks awesome. Ahh
    Damn right Prickle, Colin & Dave have done a brilliant job!

    Quote:
    Originally Posted by Alanapone View Post
    +1, their is loads of info and pics on a few progress threads on rallye register. It is a relatively new setup for release but has obviously been around for a while during testing. The videos on YouTube are pretty awesome to watch as well.
    Video's are cool arent they Alan

    Quote:
    Originally Posted by hard_corejoeboy View Post
    Im kind of lost on whats being done here? Basically a new suspension setup front and rear? At a cost of? Very expensive or JP expensive (if he wants he buys)
    You get confused far too easy Joe. New front + rear suspension set up and lots, lots more. Look at the pictures....

    Quote:
    Originally Posted by AlexFocusST View Post
    i was sure you weren't going only for the front kit !!!
    can we have more detailed photos of the scuttle cut???
    Haha, as I said to Alan you should all know me better than to do half a job

    See pic's of the scuttle above

    Quote:
    Originally Posted by Bedford126 View Post
    Josh, can you give me a pm when you get time mate, about the bloke who did your engine bay the last time around...
    PM'd you mate

    Quote:
    Originally Posted by Jack-Cooley View Post
    Its front and rears!

    Suspension alone without welding ect.. is 3k
    yup yup, theres alot of work that goes into fitting this kit too
  2034. #2034
    Man this just get's better and better!

    I remember reading your first engine build thread as you were going along and thinking that was epic, this however... Just awesome.
  2035. #2035
    That 8 seconds thing...surely that can't all be found just from this kit? I mean teams employ all sorts of crazy stuff and aero to shave off a second or two but 8? Really? Don't wana sound like a hater or doubter here for the sake of it but thats either BS or I haven't looked I to exactly what this kit does....
  2036. #2036
    Quote:
    Originally Posted by hard_corejoeboy View Post
    That 8 seconds thing...surely that can't all be found just from this kit? I mean teams employ all sorts of crazy stuff and aero to shave off a second or two but 8? Really? Don't wana sound like a hater or doubter here for the sake of it but thats either BS or I haven't looked I to exactly what this kit does....
    I'm sure they don't need you to!
  2037. #2037
    Quote:
    Originally Posted by hard_corejoeboy View Post
    That 8 seconds thing...surely that can't all be found just from this kit? I mean teams employ all sorts of crazy stuff and aero to shave off a second or two but 8? Really? Don't wana sound like a hater or doubter here for the sake of it but thats either BS or I haven't looked I to exactly what this kit does....
    im sure its probably more like 8 seconds on a rally stage, on tarmac round brands 8 seconds would mean i could overtake a btcc car... without a doubt it is a fanstsic peice of kit and i personally would be there legs in line with my ears to get one if my series would let me run it...
    1 user thanked this post:
  2038. #2038
    Quote:
    Originally Posted by jpsaxo View Post
    My car before having this kit I could do Llandow in about 54 secs. After with all the suspension and obviously have the corrections for the bump steer, camber etc.

    We did Llandow testing(videos on YouTube) then we were lapping in 45.9seconds.

    Anything more you need to know just post here and I will try and answer best as possible.
    Quote:
    Originally Posted by greyjasper51 View Post
    im sure its probably more like 8 seconds on a rally stage, on tarmac round brands 8 seconds would mean i could overtake a btcc car... without a doubt it is a fanstsic peice of kit and i personally would be there legs in line with my ears to get one if my series would let me run it...
    Nope, pretty sure that's a track.

    Quote:
    Originally Posted by hard_corejoeboy View Post
    That 8 seconds thing...surely that can't all be found just from this kit? I mean teams employ all sorts of crazy stuff and aero to shave off a second or two but 8? Really? Don't wana sound like a hater or doubter here for the sake of it but thats either BS or I haven't looked I to exactly what this kit does....
    Teams spend crazy money shaving seconds off lap times on cars that are already purposely designed to race.

    Turning a hot hatch into a race car is different, which is why massive improvements can be made.
    I use the term race car loosely!

    I remember first seeing pictures of this car under a tent made of ladders getting painted. It's come a long way since then but as others have said it was still epic back then!

    Awesome car.
  2039. #2039
    Quote:
    Originally Posted by hard_corejoeboy View Post
    That 8 seconds thing...surely that can't all be found just from this kit? I mean teams employ all sorts of crazy stuff and aero to shave off a second or two but 8? Really? Don't wana sound like a hater or doubter here for the sake of it but thats either BS or I haven't looked I to exactly what this kit does....
    You clearly need to study more

    I would look into FWD tuning, Colin is not someone to BS to sell products, not in his interest to do that. Colin doesn't just make this stuff, he uses it on his own race cars.
  2040. #2040
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Don't wana sound like a hater or doubter here for the sake of it but thats either BS or I haven't looked I to exactly what this kit does....
    From your previous form, I'm happy to say that it's the second one.
    2 users thanked this post: ,
  2041. #2041
    You clearly haven't looked into it then Joe... Have a read, then you will

    A) understand
    B) be impressed

    Feel free to post again with an educated post. I got board of forum dribble years ago
    4 users thanked this post: , , ,
  2042. #2042
    Such an epic build this, that suspension looks awesome!
    Is the car road legal or purely track?
  2043. #2043
    Quote:
    Originally Posted by josh11490 View Post
    Such an epic build this, that suspension looks awesome!
    Is the car road legal or purely track?
    Car is road legal mate
  2044. #2044
    Looking epic as always mate

    Car should seriously fly now.
  2045. #2045
    Quote:
    Originally Posted by jpsaxo View Post
    You clearly haven't looked into it then Joe... Have a read, then you will

    A) understand
    B) be impressed

    Feel free to post again with an educated post. I got board of forum dribble years ago
    I just can't understand how a suspension upgrade alone is enough to knock 9 seconds off a lap of a short circuit. If you said your car was 9 seconds quicker compared to a standard saxo then yeah that would make sense but what your all saying is that you can whack this on a standard saxo and it will lap Nurburgring a minute quicker thsn a car with standard suspension. If that was the case then all the people who spent thousands on turbos for their saxo's have wasted their time as a simple suspension change was what they needed...
  2046. #2046
    Quote:
    Originally Posted by hard_corejoeboy View Post
    I just can't understand how a suspension upgrade alone is enough to knock 9 seconds off a lap of a short circuit. If you said your car was 9 seconds quicker compared to a standard saxo then yeah that would make sense but what your all saying is that you can whack this on a standard saxo and it will lap Nurburgring a minute quicker thsn a car with standard suspension. If that was the case then all the people who spent thousands on turbos for their saxo's have wasted their time as a simple suspension change was what they needed...
    not sure if srs...
  2047. #2047
    jesus christ... :/
  2048. #2048
    Lol Ross.

    Joe - use your eyes, there's MUCH more than just the suspension to this kit
  2049. #2049
    Quote:
    Originally Posted by jpsaxo View Post
    Lol Ross.

    Joe - use your eyes, there's MUCH more than just the suspension to this kit

    what else is done that we cant see? i tried getting hold of dean but i got a feeling hes a busy bloke... obviously the front turret braces and top mount brace, anything else under the back? wishbones are changed as well, wishbone mounting points i assume as well... steering rack height? or is that done on the legs?
  2050. #2050
    Awesome build thread, i've been on here since 06 and this is the first time ive been through this, what a transformation!

    Seen the pictures of that rear suspension set-up on facebook on satchells facebook, some bit of kit that! guys a genius!
    1 user thanked this post:
  2051. #2051
    Put simply joe, hell yes.

    I watched colin and paul sprint their 272 bhp 205 at llandow, they were only a few seconds down on a 650 bhp 4x4 puma cosworth over a lap and a half.
  2052. #2052
    I think pretty much the same as greyjasper, from all the kits I've seen it certainly looks like a good piece of kit that clearly does the job, maybe 9 seconds a lap is a bit on the hopeful side for most people but I'm not really sure that matters to be honest.

    If you want to go quicker and put proper suspension on the car its the only option really. Sticking some coilovers and hefty rear bars on a standard chassis can only do so much.

    Joes amazed theres no b8's :O

    JP is this going to FCS this year?
    1 user thanked this post:
  2053. #2053
    Jp just get some proof asap to keep everyone happy

    Sent from my HTC One mini using Tapatalk
  2054. #2054
    Quote:
    Originally Posted by hard_corejoeboy View Post
    I just can't understand how a suspension upgrade alone is enough to knock 9 seconds off a lap of a short circuit. If you said your car was 9 seconds quicker compared to a standard saxo then yeah that would make sense but what your all saying is that you can whack this on a standard saxo and it will lap Nurburgring a minute quicker thsn a car with standard suspension. If that was the case then all the people who spent thousands on turbos for their saxo's have wasted their time as a simple suspension change was what they needed...
    It's hardly a simple suspension change though joe
  2055. #2055
    Quote:
    Originally Posted by hard_corejoeboy View Post
    I just can't understand how a suspension upgrade alone is enough to knock 9 seconds off a lap of a short circuit. If you said your car was 9 seconds quicker compared to a standard saxo then yeah that would make sense but what your all saying is that you can whack this on a standard saxo and it will lap Nurburgring a minute quicker thsn a car with standard suspension. If that was the case then all the people who spent thousands on turbos for their saxo's have wasted their time as a simple suspension change was what they needed...
    I also guarantee that a turbo'd saxo with "thousands spent" would lap the ring a with more than a minutes difference to a standard saxo...

    It's about having the total package if you're focused on track performance. Not JUST engine, or JUST suspension...
  2056. #2056
    Actual LOL at this thread....


    Lovin the work (as you already know JP)
    1 user thanked this post:
  2057. #2057
    Stu - you could charge people to look at your suspension as we all know it's just an antique now anyway

    Can't wait to see finished product and get a passenger ride
  2058. #2058
    Quote:
    Originally Posted by greyjasper51 View Post
    what else is done that we cant see? i tried getting hold of dean but i got a feeling hes a busy bloke... obviously the front turret braces and top mount brace, anything else under the back? wishbones are changed as well, wishbone mounting points i assume as well... steering rack height? or is that done on the legs?
    Quote:
    Originally Posted by Tom5190 View Post
    I think pretty much the same as greyjasper, from all the kits I've seen it certainly looks like a good piece of kit that clearly does the job, maybe 9 seconds a lap is a bit on the hopeful side for most people but I'm not really sure that matters to be honest.

    If you want to go quicker and put proper suspension on the car its the only option really. Sticking some coilovers and hefty rear bars on a standard chassis can only do so much.

    Joes amazed theres no b8's :O

    JP is this going to FCS this year?
    Quote:
    Originally Posted by Jack-Cooley View Post
    Jp just get some proof asap to keep everyone happy

    Sent from my HTC One mini using Tapatalk
    A quote taken directly from the thread on 106RR, written by Sandy. Its all available info youve just got to go and find it

    "Anyone who tried to properly develop the front suspension on their 106, will know that before long you hit a number of brick walls. While the standard set up responds reasonably well to lowering and careful spring and damper choice; once you start running grippy tyres and decent power, things quickly go awry and the magic of the chassis in near standard form gives way to unruly behaviour on smooth surfaces, descending in a serious loss of overall performance on poor surfaces. The front relies on the back doing it's work well to a great extent, the chassis needs to be taken as a whole; but I'll tackle the front end here and write about the back separately.

    Most serious 106/Saxos run BE boxes these days, unless rules dictate the MA must be retained, so the basis of any redesign might as well be worked with the BE and retro-adapted to MA. The location of the engine and box comes into the equation too and ordinary BE conversions, using the normal upper engine mount, will position the gearbox incorrectly in truth, slightly offset and low; so new engine mounts to correctly locate the engine/box assembly and equalise shaft length are needed with a proper torque mount location at the back, to overcome the problems common with the Peugeot Sport style rose jointed link and/or the standard mount that is weak. Also we found we needed to hollow the chassis leg slightly above the gearbox to make room for the correct location.

    Being able to run the bigger shafts/CV joints from bigger PSA cars, greatly strengthens the drivetrain and likewise the bigger bearing hubs are preferable.

    Getting improved damper travel is of great importance, it enables tarmac cars to run low with decent suspension travel and gives alot more absorbtion on forest rally cars. The top mount design and the availability of good, affordable damper inserts largely dictate the travel that can be achieved. Tarmac/circuit 106s usually end up running over-hard to solve the damper problem, but give away alot of grip and traction as a result; a much better compromise is sought!

    Spring length is also a problem and again the top mounts have a part to play, complicated multi-way adjustable top mounts that fit under the inner wing, are popular but shot through with compromises on damper/spring length and pivot location (which affects roll centre migration), that most people seem blissfully unaware of when they buy them. The steering arm position also affects the spring length, due to being high on the strut body.

    The steering arm itself is fine at normal ride height, but distorts easily with hard use (as does the rod end), the bump steer goes walkabout when it's run lower and the ackerman angle is generally accepted without question.

    The hub carriers themselves aren't really a problem, but to solve alot of the broader problems and easily accommodate bigger bearings/hubs, the carrier from other models can do the job better. Being able to ditch the lower pivot pinch clamp design, greatly adds strength and enables the roll centre migration to be much improved at low ride height. Switching to a traditional two bolt strut mount, enables easy camber adjustment in situ.

    The standard lower arms are too flexible, don't offer very good geometry and have a weak outer joint. We decided to replace them with a similar design to our long proven and highly developed 205 tubular fabricated lower arms, with large spherical joints, properly aligned with the forces involved, so there's no designed in weakness, from shear or bending loads on threads! It consists of a lateral arm, with a large outer bearing housing and a compression strut component, connected to the lateral arm in a clevis style. The rear mount is re-designed to widen the load base and be less inclined to tear out of the floor!

    Managing the mounting point loads is very important, perfect geometry is no use if it wanders under load. Putting more strength into the mounts requires bracing at the bottom and reinforcement plates at the top. More strength can be added with vertical pillars.

    We've worked out, mocked up, designed, CNC'd and laser cut most of the components already and the first complete set up should be finished soon. Once we know it's right, works and is easy to fit, it's likely to be available as a complete kit. Here are some pics from the processes so far:

    CNC lathe turning top mounts:


    Top mount with spherical joint and sleeves for Bilstein insert, before drilling:


    Bare top mounts drilled and ready for coating:


    Comparing lower brace prototype to computer our model:


    Upper engine mount, designed to clear 16v belt covers easily and uses a small rubber bush for minimal movement:


    Complete gearbox mount in bare form, chassis leg relief also visible:


    Credit mostly to Colin Satchell and Dave Vanstone!
    "


    And a quote from Dave

    "To clarify the complete kit comes with as follows
    Both wishbones with joints
    Compression struts with joints
    Wide washers (lower joint failsafe)
    Comp strut floor clevis
    Strut bodies with eccentric camber adjustment bolts
    307 hubs with new bearings
    Lower ball joint adaptors
    Spring platforms and locking collars
    Spring top caps
    2 custom C-spanners
    Top mounts with bearing and sleeve nuts
    Strut top stiffeners with strut brace brackets
    Upper strut brace
    Lower strut brace
    Inner wing stiffening tubes and swaged gusset webs
    CDS track rods with inner and outer spherical joints and spacers for bump steer correction
    Strengthening plates to go the nut side of the rear clevis (footwell)
    All required spacers, fixtures fittings and bolts
    "

    This DOESNT include the BE mounting kit^^

    And a link for the full thread;

    http://www.106rallyeforum.com/forum2...ad.php?t=86237
    7 users thanked this post: , , , , , ,
  2059. #2059
    8+ seconds off lap times does sound like too good to be true ,

    but when you go through all the details of this kit and what geometry settings actually do to a car and also take into account that big names like Sandy and Colin back these figures up as they where the ones testing it ... well lets just say I personally am saving up

    Would have liked to have this kit now before i finish my car , but preferred to run it as is for now and upgrade to it later on !
  2060. #2060
    I could be wrong but im sure iirc it was 3 seconds a lap quicker from what I had read on 106rr.
  2061. #2061
    What I have listed above is just the front kit. Ontop of the there is the BE mounting kit, along with the rear suspension kit (listed below)

    Again quote taken from Dave/Colin


    "The kit comes with:

    Two rockers,
    New bearings + nuts,
    Rocker conversion brackets/spigots,
    Tie rod/rear subframe brace with shock clevis and boot floor washer,
    Solid axle mounts (these MUST be fitted),
    LH/RH push rods,
    All rose joints,
    Shock and rose joint top hats/spacers
    Tapered spacer for lower push rod connection,
    Two rear suspension kit rocker braces.
    All bolts, spacers, fixtures and fittings.
    "



    Link for the full thread about the rear set up

    http://www.106rallyeforum.com/forum2...ad.php?t=90227
  2062. #2062
    Quote:
    Originally Posted by AlexFocusST View Post
    8+ seconds off lap times does sound like too good to be true ,

    but when you go through all the details of this kit and what geometry settings actually do to a car and also take into account that big names like Sandy and Colin back these figures up as they where the ones testing it ... well lets just say I personally am saving up

    Would have liked to have this kit now before i finish my car , but preferred to run it as is for now and upgrade to it later on !
    I wouldn't focus on the specific gain. The fact it's a gain is the most important thing yes get saving and get in the long que ASAP
  2063. #2063
    For the Doubters:

    Quote:
    Originally Posted by Cyb3r
    I set out first while Dave and Colin watched on. I started by putting in a 50 sec lap on a wet track, thats already 6 secs off my fastest previous time in the wet. So we adjusted the rear dampers as the rear was bouncy under braking down the straights and unstable in the corner. Then Colin had ago and straight away put in a low 48. I wasnt having that so...

    As i got the feel for it the time started to fall off, first half a second then seconds, as the day went on the track started to dry out, With the rear sorted out it was time to put in some times,

    By 3pm we had decided we could even rinse another 100th of a second out of it so we loaded up and went home.

    The Fastest time was 47.27 and there was only 0.01 of a second between us.

    All in All a very successful day testing and the Satchel chassis has knocked over 8 seconds off my time around Llandow, Anyone that buys this kit will not be disappointed, the grip levels are just unreal!

    Quote:
    Originally Posted by TIGgerDave
    Just to add, everything on the car is the same, same engine, same tyres and weather, although this time it has a higher ratio diff. I never drove the car, but it was a complaint of both Dean's and Colin's that the gearing was too high; good news getting those times even with the ratios being incorrect.
    3 users thanked this post: , ,
  2064. #2064
    How much?
  2065. #2065
    circa £2k up front and £800 on the rear and £400 for the BE conversion mountings, but best to PM them on Facebook to be sure.

    You'll need to buy the dampers too.
  2066. #2066
  2067. #2067
    Quote:
    Originally Posted by welshpug View Post
    circa £2k up front and £800 on the rear and £400 for the BE conversion mountings, but best to PM them on Facebook to be sure.

    You'll need to buy the dampers too.
    Yep thats about right, plus;

    Fitting costs
    Dampers
    Driveshafts

    ---------------------------------------------------------------------------------------------------

    Rear dampers approx £600-£750 depending on choice
    Rear springs £50
    Front dampers £400 for bilstein.
    Front Springs £50
    4 x helper springs approx £70
  2068. #2068
    Are you having custom shafts made by colin too josh to go with the BE mounts? If so how much?

    I so need to save up for this setup.
  2069. #2069
    Waste of money when b8's and a lower brace turn you in to senna anyway
    4 users thanked this post: , , ,
  2070. #2070
    Quote:
    Originally Posted by tweeqd View Post
    Waste of money when b8's and a lower brace turn you in to senna anyway
    Lo0o0o0o0o0ol!

    Quote:
    Originally Posted by jsdvtr View Post
    Are you having custom shafts made by colin too josh to go with the BE mounts? If so how much?

    I so need to save up for this setup.
    Yes.you.do! Shafts have already been done yeah

    I think they only do the shafts as part of the kit, if you want them separate you'll have to speak to Colin, I cant remember the exact cost of each component mate
  2071. #2071
    thicker hubs... i saw it mentioned 307 hubs, do these fit the MA shafts? only im restricted to an MA box and thicker more durable shafts and hubs will be one of the next things on the todo list after brakes... getting ready for the next step watch this space (it will be at the end of the year, fingers crossed itll have the same make me wet appeal as the suspension )
  2072. #2072
    I have colin kit and still have an MA box Colin is making my shaft also.
  2073. #2073
    Did the last one get stuck in tweeqds rectum?
  2074. #2074
    Quote:
    Originally Posted by AndySAXO View Post
    I have colin kit and still have an MA box Colin is making my shaft also.
    this is a posibility that i shall be looking further into
  2075. #2075
    You can get BE inner & MA outer shafts mate
  2076. #2076
    Quote:
    Originally Posted by jpsaxo View Post
    You can get BE inner & MA outer shafts mate
    basically i need MA both ends and BE shafts...
  2077. #2077
    Yep, Colin can supply (as Andysaxo said above)
  2078. #2078
    Quote:
    Originally Posted by greyjasper51 View Post
    basically i need MA both ends and BE shafts...

    it can be done pretty easy i think ... just a matter of shortening the shafts and fitting to the 106/saxo hubs

    i have a pair of 307 original shafts that where on a 1.6 16v petrol with MA gearbox want a photo and measurements for comparison???
  2079. #2079
    Quote:
    Originally Posted by AlexFocusST View Post
    it can be done pretty easy i think ... just a matter of shortening the shafts and fitting to the 106/saxo hubs

    i have a pair of 307 original shafts that where on a 1.6 16v petrol with MA gearbox want a photo and measurements for comparison???
    yes please
  2080. #2080
    New pictures?

    Oh go on then








    + LOTS and LOTS of prep by beaniesport

    =









  2081. #2081
    Definitely Saxp's most painted engine bay by now ;-) looks great mate, time for goodies to go on then.
  2082. #2082
    That looks ace!
  2083. #2083
    So who fitted the Satchell parts??
  2084. #2084
    This car somehow gets better every time I come back and read your thread. Really nice mate, loving the progress
  2085. #2085
    Quote:
    Originally Posted by willsy View Post
    Definitely Saxp's most painted engine bay by now ;-) looks great mate, time for goodies to go on then.
    Haha Matt, your probably right... Yes goodies now, starting with the brake lines this week

    Quote:
    Originally Posted by hard_corejoeboy View Post
    That looks ace!
    Cheers Joe

    Quote:
    Originally Posted by sje00 View Post
    So who fitted the Satchell parts??
    David Vanstone

    Quote:
    Originally Posted by SNewham View Post
    This car somehow gets better every time I come back and read your thread. Really nice mate, loving the progress
    Cheers for the kind words Scott(?) I remember that Coventry meet in your little 1.0/1.1 8v track prepped and lowered car, that's one that always stood out to me
  2086. #2086
    Quote:
    Originally Posted by jpsaxo View Post
    Cheers for the kind words Scott(?) I remember that Coventry meet in your little 1.0/1.1 8v track prepped and lowered car, that's one that always stood out to me
    Yeh that was me haha, that little beast got written off by some OAP picking up their pension check. Gone german now
  2087. #2087
    Quote:
    Originally Posted by hard_corejoeboy View Post
    Did the last one get stuck in tweeqds rectum?
    Always arse reference, must be from your time at camp with "the boys"
  2088. #2088
    You have a Citroen Ax you aren't qualified to provide humour.
  2089. #2089
    Quote:
    Originally Posted by hard_corejoeboy View Post
    You have a Citroen Ax you aren't qualified to provide humour.

    And a pink 106 does qualify?!?
    9 users thanked this post: , , , , , , , ,
  2090. #2090
    Quote:
    Originally Posted by SNewham View Post
    Yeh that was me haha, that little beast got written off by some OAP picking up their pension check. Gone german now
    Oh man that sucks Scott, loved that motor of yours

    Quote:
    Originally Posted by Joe View Post
    Looks very nice josh,
    Can I ask why you had you stuff that was fitted by ma motorsport removed from the engine bay?
    Thanks Joe

    Few reasons really, the passengers side had to be removed to fit the gearbox mount. So we removed the drivers side to match

    Also It wasn't sealed so basically meant the chassis rails could easily get water in and rust from the inside outwards. Whilst removing we also found a rather large amount of sealer had been used instead of welds lol. Plus the weight saving of course
  2091. #2091
    Wow josh looks great. I am amazed how you can coordinate this even from oz. you must be spending some dosh!


    Sent from my iPhone using Tapatalk
  2092. #2092
    Quote:
    Originally Posted by Lewisimo View Post
    Wow josh looks great. I am amazed how you can coordinate this even from oz. you must be spending some dosh!
    Haha Lewis, coordinating the project from the opposit side of the world is a task in itself mate trust me!


    ------------------------------------------------------------


    Beaniesport cracking on with getting it back together now

  2093. #2093
    Looks absolutely fantastic mate really. What was the damage to the wallet for the full front suspension set up? You've gone for the rear too right? I need to talk to beanie about possible storage of my rallye as I'm buying a house but can't find one with a garage currently but do not want to sell it! :-/


    Sent from my iPhone using Tapatalk
    1 user thanked this post:
  2094. #2094
    Quote:
    Originally Posted by Lewisimo View Post
    Looks absolutely fantastic mate really. What was the damage to the wallet for the full front suspension set up? You've gone for the rear too right? I need to talk to beanie about possible storage of my rallye as I'm buying a house but can't find one with a garage currently but do not want to sell it! :-/


    Sent from my iPhone using Tapatalk
    Get a council garage ;-)
  2095. #2095
    Quote:
    Originally Posted by SGregg View Post
    Get a council garage ;-)

    That is a possibility but they are tiny and insecure and no power!


    Sent from my iPhone using Tapatalk
  2096. #2096
    Quote:
    Originally Posted by Lewisimo View Post
    Looks absolutely fantastic mate really. What was the damage to the wallet for the full front suspension set up? You've gone for the rear too right? I need to talk to beanie about possible storage of my rallye as I'm buying a house but can't find one with a garage currently but do not want to sell it
    Just finish it Lewis FFS lol!

    Yes front & rear set up.... Front is £2k (excluding BE mountings, shafts etc) + fitting + dampers

    Storage you know where if your stuck
  2097. #2097
    This is going to be one of the best equipped saxos out there?

    Any plans for anything else after suspension? If theres anything else could do to it. Just needs a turbo next imo hahaha
  2098. #2098
    *cough*

    SADEV

    *COUGH*
    4 users thanked this post: , , ,
  2099. #2099
    Quote:
    Originally Posted by jpsaxo View Post
    Just finish it Lewis FFS lol!



    Yes front & rear set up.... Front is £2k (excluding BE mountings, shafts etc) + fitting + dampers



    Storage you know where if your stuck

    Will be amazing mate I'd like a blast in it when I next see you if possible! Best saxo out there

    Thanks for your offer again mate that's super kind of you. I will let you know what happens! We just got a little place but no garage as expected so I will see what I can find storage wise in the meantime.


    Sent from my iPhone using Tapatalk
  2100. #2100
    Quote:
    Originally Posted by Lewisimo View Post
    That is a possibility but they are tiny and insecure and no power!


    Sent from my iPhone using Tapatalk
    I've pretty much built my rally car in my council garage, stop making excuses and get it finished!
  2101. #2101
    Quote:
    Originally Posted by jsdvtr View Post
    This is going to be one of the best equipped saxos out there?

    Any plans for anything else after suspension? If theres anything else could do to it. Just needs a turbo next imo hahaha
    Got a few plans in the pipeline for the future. Like you say... There isnt much to do to it now. Certainly not putting the cheating snail on it lol

    Quote:
    Originally Posted by slammed106 View Post
    *cough*

    SADEV

    *COUGH*
    Don't tempt me Stuart, I'm tempted enough myself lol. BE should keep me happy for another few years

    Quote:
    Originally Posted by Lewisimo View Post
    Will be amazing mate I'd like a blast in it when I next see you if possible! Best saxo out there

    Thanks for your offer again mate that's super kind of you. I will let you know what happens! We just got a little place but no garage as expected so I will see what I can find storage wise in the meantime
    Cheers Lewis, means a lot coming from someone that has a mint 106 such as yours

    Quote:
    Originally Posted by SGregg View Post
    I've pretty much built my rally car in my council garage, stop making excuses and get it finished!
    Pics then
  2102. #2102
    *ahem* http://www.saxperience.com/forum/sho...d.php?t=421862
  2103. #2103
    Dude any photos of your tail pipe?


    Sent from my iPhone using Tapatalk
  2104. #2104
    Quote:
    Originally Posted by Lewisimo View Post
    Dude any photos of your tail pipe?


    Sent from my iPhone using Tapatalk
    Woah, steady on! That sort of stuff should be kept to pm
  2105. #2105
    Lol Chris

    Lewis - you asking me or Simon?
  2106. #2106
    Hahaha.... Josh, your tail pipe!


    Sent from my iPhone using Tapatalk
  2107. #2107
    Not been made yet me old fruit. That's the next job once my parents & brother return to the UK from there trip to Sydney it won't be anything flash, I prefer subtle

    Custom brake lines now done;



    +



    =







  2108. #2108
    Car looks amazing. Love the added engine mounts and the Satchell setup.

    In car Bias valve worth fitting? As i know with the rear brake bias valve need adjusting when the rear has been lowered as it can be quite "interesting".
  2109. #2109
    Engine wise this car is probably one of the best out there unless Sandy has built a few more evolutions of them

    I'll have to get some pics of the rally car I service for, its just been in Colins workshop for the widest setup they've done so far...


    No SB engine yet, but clicky box is in there
  2110. #2110
    Quote:
    Originally Posted by welshpug View Post
    Engine wise this car is probably one of the best out there unless Sandy has built a few more evolutions of them

    I'll have to get some pics of the rally car I service for, its just been in Colins workshop for the widest setup they've done so far...


    No SB engine yet, but clicky box is in there
    That's not the red and white one that's knocking about up North is it by any chance?
  2111. #2111
    There's 4-5 engines of similar spec to mine that I know of.

    Originally there was mine & one in Ireland built at a similar time. There's one being built currently, and another 1 in a 106 rally car. Will Diclaudio's is also similar spec too I believe


    Quote:
    Originally Posted by xdoddyx View Post
    Car looks amazing. Love the added engine mounts and the Satchell setup.

    In car Bias valve worth fitting? As i know with the rear brake bias valve need adjusting when the rear has been lowered as it can be quite "interesting".
    Yes it's definitely worth fitting, the standard mechanical one I had would always seize up over time, plus I don't think the standard unit would work correctly with the new rear suspension set up I now have
  2112. #2112
    Update 09/06/14

    Engine bay sprayed & front end put back in








    Engine in;



    Rad & power steering etc in;






    Exhaust modified to suit the new set up;











    Engine back out to get the gearbox etc all finished off;




    Gearbox research for hours and hours on service-box




    Second set of SuperL's + a spare sand blasted ready for powdercoating

  2113. #2113
    ^ looking Goooooooood!!!

    When are we having a video update???
  2114. #2114
    Awesome build, attention to detail is incredible
  2115. #2115
    Ducking awesome
  2116. #2116
    Sweet as!!

    Sent from my HTC One_M8 using Tapatalk
  2117. #2117
    Brilliant! The effort put into this is unreal.


    Sent from my iPhone using Tapatalk
  2118. #2118
    Quote:
    Originally Posted by AlexFocusST View Post
    ^ looking Goooooooood!!!

    When are we having a video update???
    Just building up the BE box mate. Lots of other bits and bobs to sort out which I am in the process of doing as we speak. May be a start up video end of July is the plan

    Quote:
    Originally Posted by deano_123 View Post
    Awesome build, attention to detail is incredible
    Cheers matey. Satchels kit really is immensely well thought out, and ALOT more than meets the eye in these pictures.

    Quote:
    Originally Posted by BIG View Post
    Ducking awesome


    Quote:
    Originally Posted by Alanapone View Post
    Sweet as!!
    will you be coming to see us while im back Alan?

    Quote:
    Originally Posted by -Chris- View Post
    Brilliant! The effort put into this is unreal
    Im glad its noticed, its taken alot out of me over the last 6 months to be honest. Its hard trying to co-ordinate things from the otherside of the world. I'll be glad to just getting back to sorting out 'bits and bobs' instead of massive upgrades from now on
    2 users thanked this post: ,
  2119. #2119
    Quote:
    Originally Posted by jpsaxo View Post
    will you be coming to see us while I'm back Alan?
    Fingers crossed I might get a Saturday where I can have a drive down and see you. You far from Alex and Lea's place?

    Sent from my HTC One_M8 using Tapatalk
  2120. #2120
    Quote:
    Originally Posted by Alanapone View Post
    Fingers crossed I might get a Saturday where I can have a drive down and see you. You far from Alex and Lea's place?

    Sent from my HTC One_M8 using Tapatalk
    Yeah 15mins from Lea & Alex's. Fancy the RR day on the 10th of August?
  2121. #2121
    Quote:
    Originally Posted by jpsaxo View Post
    Yeah 15mins from Lea & Alex's. Fancy the RR day on the 10th of August?
    I'll try and get down for that. Don't think I'll run, it depends on money and the car a bit nearer the time.

    I'll stick it in our calender now so I don't forget.
  2122. #2122
    Excellent work josh. Even though you aren't actually doing any of the spanner work yourself you lazy bastard!


    Sent from my iPhone using Tapatalk
    1 user thanked this post:
  2123. #2123
    Hey Lewis, at Least his gets to a state to be used, i'd say finished but they never are! Haha
    2 users thanked this post: ,
  2124. #2124
    Hi Chaps...

    Heres a couple of videos of our 2014 ring trip


    8:34 BTG

    https://www.youtube.com/watch?v=zJsrg3FcAsA



    And a lap with Porsches getting in the way as normal!

    https://www.youtube.com/watch?v=SlKLdlxjG4g



    Enjoy!
    2 users thanked this post: ,
  2125. #2125
    Looks great, what was the decision for the backbox running along the bumper?
  2126. #2126
    I thought it was designed to fit a standard type exhaust?
  2127. #2127
    Quote:
    Originally Posted by edbar1 View Post
    Looks great, what was the decision for the backbox running along the bumper?
    Quote:
    Originally Posted by Joe View Post
    I think it's because of the satchell rear suspension takes up the space where a normal back box goes
    Correct

    Quote:
    Originally Posted by edbar1 View Post
    I thought it was designed to fit a standard type exhaust?
    The dampers run horizontal, so the exhaust has to pass through the middle of the boot floor, below the central pivot point for the dampers
  2128. #2128
    Looks like it goes well at the ring! But how fast was that Focus RS at the beginning?!

    The suspension looks amazing. Hardly heard any tyre squeel at all on the corners you would usually expect it and only one instance of understeer. Real talk though and money aside was it worth it for the cost?
  2129. #2129
    Quote:
    Originally Posted by jpsaxo View Post
    Correct



    The dampers run horizontal, so the exhaust has to pass through the middle of the boot floor, below the central pivot point for the dampers
    I see, just seems a shame to compromise the exhaust but is uppose the only way around it would be internal fuel tank...
    Looks great
  2130. #2130
    its not a compromise, its a simple solution to an obstacle created by improving the suspension by vast amounts.
    1 user thanked this post:
  2131. #2131
    Yes and in doing so you are going for a less than perfect path of the exhaust.... so it is a compromise.
    I'm not slating it or the car in any way I was curious to the reason that is all.
  2132. #2132
    Quote:
    Originally Posted by edbar View Post
    I see, just seems a shame to compromise the exhaust but is uppose the only way around it would be internal fuel tank...
    Looks great
    Quote:
    Originally Posted by edbar1 View Post
    Yes and in doing so you are going for a less than perfect path of the exhaust.... so it is a compromise.
    I'm not slating it or the car in any way I was curious to the reason that is all.
    is there a reason you are posting with two different accounts ?

    footage looks awesome JP !!!
  2133. #2133
    Yes my dear because my new account is edbar1
    My old one which I no longer use the email address with is edbar
  2134. #2134
    And sometimes I automatically type my username without the 1 as that's what it is everywhere else
  2135. #2135
    Cheers guys

    There's certainly more lap time to come off that, I'm confident we can get down to 8:20 ish

    Edbar1 the only "compromise" is the each 1-2kg of weight from the exhaust. It doesn't effect power in any way. In fact id go as far as saying it's better now as we have been able to put a larger back box on it so no worries about noise levels now at all.

    The suspension kit is epic, to the point where I'm taking corners a gear higher now due to the apex speed being so much more than before. Which is obviously down to having much more grip.
  2136. #2136
    That is a comment sandy has made iirc, many cars running his engines no longer use very short final drives as they have enough grunt and more often than not coupled with a very well setup chassis
  2137. #2137
    You can use the push rod rear with a Pug Sport if you so wish.
    However, Mr Preston has a custom designed exhaust which suits both the engine and chassis set-up.
    2 users thanked this post: ,
  2138. #2138
    Whatever happened to this?
  2139. #2139
    It's still progressing Joe...
  2140. #2140
    Just without pictures
  2141. #2141
    At Joe's request...

    Winter updates...


    PFC expo...







    New rear beam










    My alternator gave up the ghost in the Swiss alps last summer so we replaced that for a brand new one






    Main upgrade over winter was to upgrade to AP racing brakes




    This set up included a custom made "Spacer-Bell" that Satchell Engineering did an awesome job in making for me. This means my front wheels are now a direct fit, and dont require the need to run spacers so means less rotational mass.







    MOT time; so shes now ready to rock and roll for another summer






    One last thing;

    I thought i'd chuck up a quick picture of my daily drives here in Australia. The Honda CR-V sport bus, and my John Cooper Works mini which gives the Holden v8's a good run for there money over here






    I'll try and keep this up to date over the summer while im back in the UK. Cheers!
    3 users thanked this post: , ,
  2142. #2142
    Finally! Mini looks cool! You gonna bring it back to the UK?
  2143. #2143
    No mate, the mini will stay over here. As a daily drive it's got more than enough grunt, and all the creature comforts (including heated seats, no idea why you'd need them in Aus!).

    I've had the mini for just over a year now
  2144. #2144
    Is it much slower with the turbo removed?
  2145. #2145
    Good to see the Saxo going strong josh.

    Hope all is well over there, and the family are cool.
  2146. #2146
    Quote:
    Originally Posted by Ross View Post
    Is it much slower with the turbo removed?
    Its amazing Sandy can build an NA engine with more power than bmw can build one with a turbo isnt it lol


    Quote:
    Originally Posted by rushy_23 View Post
    Good to see the Saxo going strong josh.

    Hope all is well over there, and the family are cool.
    Yes all going well thanks pal. Are you still in the middle east Rush?

    Yep saxo is still going strong, still enjoying it (apart from the clutch!) lol
  2147. #2147
    What are you plans for this years visit Josh. I'm going to make more effort to come for a visit this time. I'll even drag Sam down if he isn't working lol.
  2148. #2148
    those bells are awesome!
    1 user thanked this post:
  2149. #2149
    first plan is to get the braided fuel lines fitted Alan. After that I need to go down to Satchell & Sandy for a day each to get the chassis & engine checked over.

    Then the plan is a track day end of July & lots of road miles before the ring tip middle of August
  2150. #2150
    Sounds good buddy. Keep me up to speed with any plans I may be able to tag on to. I'll make a concerted effort to come down for a catch up this year.
  2151. #2151
    Quote:
    Originally Posted by jpsaxo View Post
    Yes all going well thanks pal. Are you still in the middle east Rush?

    Yep saxo is still going strong, still enjoying it (apart from the clutch!) lol
    Good stuff, no left Saudi couple of years ago now. I've only just managed to re-acclimatise back to the UK lifestyle (not sure if that even is a word).

    I managed to find the comments on FB in regards to the brake upgrades. You say these things squeeze under your 15's? Mental.

    Im suprised DannyGTI's setup fits under his 15's as his brakes are huge too.

    Both very nice setup's

    I again went back to Wilwood for my EK9 brakes, in two minds what to do with them though as I hear the standard 9 brakes are really good. So may sell for now then invest in an upgrade later on if I feel the need.
    The 9 is by no means as mental as yours or Danny's car.

    How long are you in the UK for? I wonder if I can rope the guys into a weekend catchup. Has been ages.
  2152. #2152
    what size disc have you got there? a friend has a 310mm disc with a Renaultsport brembo caliper under a 6x15 compomotive mo and a 10mm spacer, I think they would fit under a 7" wheel without a spacer! just...
  2153. #2153
    Quote:
    Originally Posted by Alanapone View Post
    Sounds good buddy. Keep me up to speed with any plans I may be able to tag on to. I'll make a concerted effort to come down for a catch up this year.
    Definitely sounds like a plan Alan, I should be doing a track day in a week or 2 weeks time if you fancy it...



    Quote:
    Originally Posted by rushy_23 View Post
    Good stuff, no left Saudi couple of years ago now. I've only just managed to re-acclimatise back to the UK lifestyle (not sure if that even is a word).

    I managed to find the comments on FB in regards to the brake upgrades. You say these things squeeze under your 15's? Mental.

    Im suprised DannyGTI's setup fits under his 15's as his brakes are huge too.

    Both very nice setup's

    I again went back to Wilwood for my EK9 brakes, in two minds what to do with them though as I hear the standard 9 brakes are really good. So may sell for now then invest in an upgrade later on if I feel the need.
    The 9 is by no means as mental as yours or Danny's car.

    How long are you in the UK for? I wonder if I can rope the guys into a weekend catchup. Has been ages.
    Yeah I know what you mean by getting back used to things again Rush, it would take me a while to jump back into the UK life style after being used to it being sunny and warm almost every day and all year round in Aus.

    Those Facebook comments made me laugh tbh, people went way over the top and took it personally/too serious.

    I'm back until the end of August... Definitely keen for a catch up if you can sort something, let me know.



    Quote:
    Originally Posted by welshpug View Post
    what size disc have you got there? a friend has a 310mm disc with a Renaultsport brembo caliper under a 6x15 compomotive mo and a 10mm spacer, I think they would fit under a 7" wheel without a spacer! just...
    It's not the disc size so much, it's the size of the calipers, they are huge! I wouldn't be surprised if these brakes will make rear wheels come off the ground haha
  2154. #2154
    The amount of work gone into this car since the first time I seen it is unreal love the fact the tints stayed
  2155. #2155
    Yeah, let me know and I'll see what I can do.
  2156. #2156
    Looks great mate can't wait to see it again
  2157. #2157
    Quick snap from a track day at Donington

    https://youtu.be/PVSnVme6HZw
  2158. #2158
    Just watched the video from your latest ring trip on there, impressive stuff!
    looked like the passenger had a sweat on lol. so would i tbf!
  2159. #2159
    Haha he did Elliot, he was telling me to slow down lol, he has a 400bhp AX...

    You mean this video?

    https://youtu.be/kF_qgTjkB_I
  2160. #2160
    Epic car pal


    Sent from my iPhone using Tapatalk
  2161. #2161
    ......
  2162. #2162
    Looks like you had fun at the ring again Josh

    You need to include a GPS Speed overlay on the vids so we can see what crazy speeds you are doing around some of those corners.
  2163. #2163
    Quote:
    Originally Posted by jpsaxo View Post
    Haha he did Elliot, he was telling me to slow down lol, he has a 400bhp AX...

    You mean this video?

    https://youtu.be/kF_qgTjkB_I

    Yeah that's the one dude. kept laughing because every time you put your thumb up to him he was shaking his head, i can imagine the words coming out of his mouth
  2164. #2164
    Quote:
    Originally Posted by markxsi View Post
    Epic car pal
    Thanks mate.

    Quote:
    Originally Posted by GoManGo View Post
    Thats a fantastic watch mate,
    I have friends with 400+ bhp M3's but to watch you and just to imagine
    how utterly fed up they would be if you went passed them makes me
    really really smile..

    Must be a fantastic feeling and worth all the spanner hours..

    Congrats to you Sir..
    haha, its great fun upsetting the so called bigger boys mate. Not bad for a 1.6 NA....

    Quote:
    Originally Posted by Sam View Post
    Looks like you had fun at the ring again Josh

    You need to include a GPS Speed overlay on the vids so we can see what crazy speeds you are doing around some of those corners.
    Yeah i'd love to do that, what is the best way to get the overlay? Harry's lap timer?

    Quote:
    Originally Posted by elliotthorwood View Post
    Yeah that's the one dude. kept laughing because every time you put your thumb up to him he was shaking his head, i can imagine the words coming out of his mouth
    Haha, Martin vowed never to come out with me again after his lap last year, but I managed to persuade him to come out with me again this year, he owns a 400bhp AX, he cant believe how well my chassis is set up and how quickly it goes round corners
  2165. #2165
    Harrys laptimer will log the data. Then i use Racerender to combine the data and the gopro video.
  2166. #2166
    Perfect - thanks mate!
  2167. #2167
    Still can't believe you have this josh looking good tho mate


    Sent from my iPad using Tapatalk HD
  2168. #2168
    Haven't been on here for months - cheers Craig, couldn't get rid of it mate!!!
  2169. #2169
    Needs lowering.
  2170. #2170
    8:19 btg Nurburgring lap

    https://youtu.be/WaY_64gB0uk
    1 user thanked this post:
  2171. #2171
    pork pie king
  2172. #2172
    Jp... whooooo
  2173. #2173
    My first post in here for 7 years… wow! Still own the car… dry stored in a UK secret location ��
    2 users thanked this post: ,
  2174. #2174
    Quote:
    Originally Posted by jpsaxo View Post
    My first post in here for 7 years… wow! Still own the car… dry stored in a UK secret location ��
    You mean your brothers secret location?
  2175. #2175
    Quote:
    Originally Posted by jpsaxo View Post
    My first post in here for 7 years… wow! Still own the car… dry stored in a UK secret location ��
    Nice you still have it , still got my saxo though my second one from when I first got on saxp . Mine is in Baldyne engineering for complete engine rebuild I went full out on it after fluffing about wasting money in two top end jobs never was quite right oil leaks etc so this time doing it properly not going for power just reliability getting far too old to drive it like I stole it now lol