Saxo idle and stalling. Yes i know but please read

  1. #1
    Firstly i want to say. Haynes is less help now than what it used to be. but its better than nothing.

    Let me start with some history.

    It's a saxo VTS MK1 1997 with the L3 engine afaik. And i've had it for about 6 years now. The reason i never messed with it is because i preffered playing around with N/A engines. And well, it scared me a little.

    Within the first 2 years it developed what seems to be the regular bad idle, stalling and running rich problem which i've read numerous threads about over the years. All pointing to nothing in paticular apart from numerous sensors. I had no money at the time, so i had to make do with a faulty car.

    Now things are slightly different. I've replaced the CAT multiple times because of emissions. So i'm now led to believe the engine runs rich, misses and throws a shit ton of fuel into the CAT. Clogging it and causing it to basically chug like a lawn mower. If you're lucky it won't stall at a set of lights and embarass you because you now have a flat battery from trying to start it again. This was just one problem, The other was general bad idle and random stalling.

    After reading around a bit, i came to the conclusion that i would replace the most expensive part first. The ECU. The one that was fitted was the Magneti Mirelli IAW 1AP.41. I got a replacement from ecutesting.com. And the car seems to be more responsive and better on fuel but still randomly stalls. Plus it disabled my IMMO which i'm not keen on.

    So more reading and some extra overtime later, i decided to change the next 2 culprits. The engine temp sensor and the coolant temp sensor. I read that either one of these can cause the problem of dumping fuel into the car when it's warm because for some reason it likes to tell the ECU that the car is freezing. Those i actually changed today. And after running the car for a while it just stalled randomly. I've yet to really try it on the road. So i still don't know if it solved the, run-like-a-lawn-mower-yearly-CAT-change-problem.

    While i was doing this i cleaned the air filter. It's a green induction kit. And also removed the Idle Stepper Motor to give it a clean. In the hope this might solve the bad idle/stalling. The rubber ring seal was perfect. But, and i don't know if this is from regular use. The butterfly, throttle body, inside the stepper motor housing and inside the induction hoses had alot of oil in them. More than i was expecting to see.
    Also the stepper motor plunger, the rubber nipple on the end was a bit engrained, which i cleaned up as best i can as i don't yet have a replacement.

    My first question here is; Is that plunger able to be moved by hand at all? Because mine was solid.

    I know there is an air temp sensor on the bottom of the inlet to the throttle body. I didn't remove it because not really knowing if that could cause the problem. I left well alone.

    The Lambda sensor was replaced a few years ago but this made no difference to the problem when it was changed.

    Haynes keeps going on about an idle control valve too, under the inlet manifold? Is that something i should look for? It doesn't explain (or differentiate between models) very well. I thought the stepper motor did the idle control.

    Throttle position sensor. I've seen this mentioned many times but is this on manual transmision as well as auto? Again Haynes doesn't explain. It mentions them on automatic transmision. But only mentions Throttle Potentiometer on manual trans. Are they one and the same?

    MAP sensor. I know what it is. Just not where. Could this cause bad idle/stall?

    Crank sensor. Again i know what it is but not where. Could this cause it?

    So, What i want to ask is where would you go next? I will replace the idle stepper motor. But if that doesnt stop the bad idle/stalling ~shrug~

    Different subject: OBD

    I've been reading about OBD too. (there's a punn in there i think)
    From what i've read, my car wont work with one of those ELM OBDII thingies because my car is sad and old and was made before the industry got their act together and made a standard for OBD. But. Someone left a lead attached to the OBD port in my car. With the rather large block on one end and the small OBDII block on the other. Would i actually be able to read anything with my lappy if i did get one of those ELM diag things?

    If not has anyone hooked up any other way?

    I think that's enough for now.

    I am an empty page.
  2. #2
    I knew i wouldn't get any feedback when i told you i wasn't female.
  3. #3
    1st thing is do you have any engine management light on? and is the light working?
  4. #4
    No the light isn't on whilst running. It works when i turn on the ignition yes.
  5. #5
    Similar problem on my thread replaced nearly everything and still does it

    the icv is solid to move by hand on mine as well

    tried to read mine for error codes as well but with it being a 1998 no chance so took it to a garage and they hooked it up to there expensive one but still no codes showing

    not sure what else to try now


    http://www.saxperience.com/forum/sho...d.php?t=345074
  6. #6
    Just ordered a new MAP sensor to see if that sorts out the sloppy idle. It hasn't clogged the CAT since I changed the temp sensors. So I'm hoping that may be one problem rectified.
  7. #7
    So I just changed the MAP sensor, gave it a good run and everything is still the same.

    It will be sat there idling uneven and threaten to stall and then pick up again. Here is what i've replaced thus far. In order of changing.

    Lambda sensor about a year ago.
    Fuel pressure regulator.
    ECU.
    Coolant temp sensor.
    Engine temp sensor.
    Map sensor.

    I removed and gave the ICV and TPS a good spray with some cleaner / water dispersant. I also gave what i can see of the throttle body a good clean. Along with the air filter and all the tubing. There was some oil in the tubing and throttle body. But not as much as I was expecting to see.

    I would say the at least one of those sensors is ok because i had to reset the ECU when i put it back on. The car reved to about 1500 on it's own. Even after resetting the ICV by switching the ignition 7 times.

    So to be on the safe side, i've ordered a replacement ICV, but I'm wondering if i should change the crank sensor too? It makes sense that if all the others are ok, then the crank speed my be being reported wrong on idle.

    The other question have right now. Is it worth taking the whole throttle body off and the airbox that it attaches too, to REALLY give it a clean and inspection?
    Bear in mind, I've had the car for 6 years and done nothing to it personally.

    I attached a picture, the black box with the 16v on it.

    Clicky for the big one.
  8. #8
    OK, here we go again. Changed ECU, both temp sensors, fuel regulator, MAP sensor, idle control valve. Cleaned TPS sensor and crank sensor. still shitty idle and wants to stall. Next, change crank sensor.
    Anyone have any other ideas? Coil pack was changed about 2 years ago.

    . . .Anyone?
  9. #9
    sounds like the problem i had with mine, i changed coil pack and spark plugs and had a test done on the engine and nothing had come up so left me aswell as the garage confused. I didnt have money for someone to look at it in depth for a while so i just carried on driving it.

    Anyways, a couple of weeks ago i went for a test drive in a car and was talking about p/x my saxo for the car but they needed to know what the problem was before they could give me a price on it. So they tested sparks, compression test, head gasket, nothing came up obvious. It wasn't until he sprayed brake cleaner fluid over my injectors and exhaust manifold that we discovered the problem. Turned out to be a loose fuel injectors. Mine used to run how you make it sound, like a lawn mower really annoying to drive, cut out now and again at lights. If you had lack of power while it was like this i recommend checking the fuel injectors. Your hayens manual should point them out the where-abouts on your car. Hope this helps as my car now runs fine since i have just gave my injectors a good squeeze to make sure they are fitted in correctly.
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  10. #10
    was your engine management light on tho because mine is doing this http://www.saxperience.com/images/em...s/smiley21.gif
  11. #11
    Quote:
    Originally Posted by luke_vtr_gy View Post
    was your engine management light on tho because mine is doing this http://www.saxperience.com/images/em...s/smiley21.gif
    Mine had a lil spanner on the mileometer if thats what you mean. Saying that i havent noticed it since i sorted it. Assuming your Q was aimed at me lol
  12. #12
    [QUOTE=W103_A5H;5418181]If you had lack of power while it was like this i recommend checking the fuel injectors. Your hayens manual should point them out the where-abouts on your car. Hope this helps as my car now runs fine since i have just gave my injectors a good squeeze to make sure they are fitted in correctly.
    QUOTE]

    I will check this out, thanks
  13. #13
    nar the engine management light
  14. #14
    cant say i have ever noticed a engine management light on mine
  15. #15
    did checking\squeezing the injectors help at all ?
  16. #16
    I havn't had time to take the plenum chamber and stuff off yet. I've never done it before so I want to allow myself a few hours for it. Plus I was out Saturday night. So Sunday I was recovering
  17. #17
    i had a similar problem a while back was a real pig, none of the obvious, until i wiggled the wire to the map sensor. hey presto the car died,
    the white signal wire was only together by a single strand and as the engine moved under hard acceleration or slowing down it broke the conection
    new plug 2 mins soldering job done. worth a check id say!
  18. #18
    Quote:
    Originally Posted by djx11b View Post
    did checking\squeezing the injectors help at all ?
    I was going to try this, this weekend but i can't get the plenum chamber off. There are 3 bolts on the top which i thought were all there was. Turns out after i couldn't budge it, there are 2 more on the underside. How the hell are you supposed to get to them? My hands are too big to get down there.

    I changed the crank sensor and stripped and cleaned the throttle body too. Along with refitting the rocker covers with new sealant. (I had an oil leak somewhere) Tried to test the coil pack but couldn't get any readings on my multimeter.

    Still have uneven idle. I'd love to know how other people get the injectors, so i can check them.
  19. #19
    I just wanted to update with something interesting. I sprayed the ECU pins and the plug with an antioxidant to clean anything off and the car runs MUCH better. Maybe there was some extra resistance there.
  20. #20
    The stuff I used is called deoxit. The DN5 series one. www.deoxit.com
    Works a treat. Had a nice smooth drive home tonight, no bad idle or stalling.
  21. #21
    Congrats dude let's hope this solved it!
  22. #22
    sounds like time for a new car !
  23. #23
    Quote:
    Originally Posted by Aar0n_vts View Post
    sounds like time for a new car !
    Read the thread
  24. #24
    so did that spray solve the problem?
  25. #25
    Yes and no, It did what it was supposed to do but it turns out i had another faulty crank sensor that was making the car stall.
    After i put the old one back on it didn't stall anymore, but it was back to having bad idle again.

    And just to clarify, after i spent £300 on a new cam belt etc, the guy who did it told me the car has a crap ton of rust on the front of the chassis on both sides.
    Would of been nice if he had told me before he changed the cam belt.

    Anyway long story short, i still have the saxo but i bought something else because it was getting too unreliable.
    A 2004 Mada RX8 is my new toy.

    If anyone is interested in buying the saxo PM me. It will have no ECU, i'll be selling that seperately.
    Thanks for the help on this everyone.
  26. #26
    i recently just found out the lambda sensor caused my poor idle. So i bought a new one and had it tested at the garage and it still idled bad.

    I found if i ran the car without it, it ran perfect. Once the lambda was back on it started to idle poorly again. No where near as bad as you describe though.

    Because of mpg i've decided to put up with the idle.

    Edit: 97 vts with bmc air filter and straight through kam racing exhaust.