Quote:
Originally Posted by Alex
This is after doing the belt, pulleys etc.
Trying to get it to right tension.
Was going off the 1/4 turn method, I've hand cranked it a few times and no contact but don't want to start just yet.
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the method you are suggesting is totally wrong -but I understand why people suggest this .
first thing to recognise is the fact that the adjustable pulleys are not there to make it easy to swing the cams but for getting the correct belt tension.
correct method:
lock crank with 6mm pin in flywheel
lock pulleys with 8mm pins with all 6 of the 6mm bolts loose
the whole point of having the cam wheel bolts loose is to stop the cams exerting tension on the belt due to the fact that they will be trying to turn because they are lifting valves so will want to pull against this lifting action + therefore give a false impression of belt tension.
so with all pins in place and cam bolts loose fit the "seems" belt tension tool to the belt and adjust the tensioner until correct value is obtained
Then and only then tighten up the cam pulley bolts .
Now I understand that not many people will have the "seems" electronic strain gauge , so you need another way to do it .
you can use exactly the same method ,but you will have to decide how tight to tension it while the lock pins are in .
the next very important part of doing the belt tension is to run the engine untill it is hot .
you will then see a big difference in the belt tension as the alloy head expands upwards and puts more tension on the belt .
THIS IS WHY YOU SHOULD USE THE PROPER TOOL.
because setting the belt tension with engine cold, using the tool, allows for the extra tension you will get when engine is hot ,so you don,t have to go through all the messing about of fitting lock pins in a hot engine .
the number of times I have read of people having water pumps fail shortly after doing rebuilds --its because they have over tensioned the belt when cold ,so it either stresses the pump bearings or in extreme cases causes the tensioner stud to snap or bend .
YOU MUST CHECK BELT TENSION WHEN ENGINE IS HOT IF YOU DO NOT USE THE STRAIN GAUGE TO SET TENSION WHEN COLD
DO NOT REFIT BELT COVER UNTIL YOU HAD ENGINE HOT
apart from anything else extra belt tension snaps power
JP4 engines have no adjustable pulleys but do have a spring type tensioner that will compensate for engine expansion .
I would not suggest that you use the JP4 type tensioner for high revving engines with lumpy cams + light flywheels + tight piston/valve clearance
change to j4 type of set-up
yes the video is showing too much slack in belt