How to : Fit 4-2-1 Raceland to 1.4/VTR MK2's

  1. #1
    I found a few problems when fitting my raceland manifold to my mk2 1.4 Furio so thought id take pics as i went along to help out anyone. Il try make this guide as simple as possible ok
    Start off with a lovely looking Manifold like mine below


    Start with removing the manifold heat shield, unplug the top and bottom lambda sensor, but dont worry about unscrewin them from the old maniold yet. Use WD40 on all the bolts and leave them to soak and then undo all of them. Undo the bolts connecting the manifold to the exhaust aswell using a 10 mil spanner and 10 mil socket wrench.

    Now to get the manifold out i had to unclip the radiator and push it in towards the front bumper to create extra space. This is a 2 person job as one has to support the manifold from underneath and one hold the radiator back and lift the old manifold out. Once done it should like this...

    (I removed the alternator the 1st time i tried fitting my manifold this dosn't need to be done).

    Now remove the old gasket and clean up the bolts and studs, dont worry if they came out just screw them back in. You can use new bolts and studs but as its just a 1.4 i didnt bother.

    The Raceland 4-2-1 manifold will need the oil filter moving, the oil pressure sensor moving, and a sleeve for the bottom lambda sensor. Here is how i got round these problems....

    The Oil Filter Problem
    You will need a MK1 Oil filter and adapter the part which lets the mk1 filter screw onto the engine block. You will also need a M10 Tap and a M10 Screw.

    Start off by placing something like a container to catch all the oil when you remove your mk2 oil filter. Remove the 4 bolts holding filter, and unplug the sensor at the bottom and unscrew it from the base of the filter housing, you will need these. Place the mk2 filter and housing in the container and move it away.


    You will be left with a site like this...


    Now you need to plug the hole on the right using the M10 Tap and M10 Screw, this is the oil return hole which isnt relevant to the MK1 Oil filter your about to put on.

    Screw the adapter into the big hole and then screw the new mk1 oil filter onto this, make sure its nice and tight.

    Oil Pressure Sensor Problem
    There is a plug in the engine block around the middle which you need to remove. I couldnt get a tool for it so my m8 smacked a big allen key into and managed to remove it using that. This is where the removed oil pressure sensor must go.
    (In this pic the oil return hole had not yet been plugged you can see it the right of the MK1 Oil Filter)
    I found that when my Manifold was on it melted the sensor as it was touching so had to rebuild it making it smaller. I would of thort the MK1 sensor is smaller so you could purchase 1 to get round that problem.

    Now you can fit your manifold its fairly simple im not going to talk through it as others have just search if you need to know.

    The Lambda Sensor Problem
    The lambda sensors on the old manifold can now be removed. The top one screw that into the hole in the manifold and plug the wire back into the right plug, will have to go down the back of the engine to reach. Now the other sensor needs to read clean air so needs a sleeve, i didnt have the time to order one so made one out of copper pipe (il get a picture up soon), that i sat next to the battery in the engine bay. I have found no problems with the running of my car from doing this.

    The Finished Result


    So hopefully that will help everyone who is fitting a raceland to a Furio or mk2 VTR. Sorry its long i thought i would try and get out as much information as i can, ill add to it if i feel ive missed anything out Enjoy!

    Part Numbers
    The Oil Filter Insert - 1103A7 @ £2.07 excl VAT
    The MK1 Oil Filter - 1109N3 @ £2.95 excl VAT
    Big Bolt for attaching manifold to gearbox - 210314 @ £1.87 excl VAT

    Now those werent on a printed out invoice just on a written one so hard to read, i think there right thow. From Citroen Parts Desk.

    Finchy
    14 users thanked this post: , , , , , , , , , , , , ,
  2. #2
    weehey nice one Finchy i ave been waiting for a guide on how to do that thanks alot will give that ago 2moz
  3. #3
    not a problem m8 it needed to be done, i virtually did mine using trial and error lol
    1 user thanked this post:
  4. #4
    thats a well good guide.
    very informative
  5. #5
    where did you get the mk1 adaptor? From Citroen parts desk? If so a part number would be very useful
    Good guide!
  6. #6
    can i have some part numbers please
  7. #7
    ^^ was just going to say part numbers please.

    good guide mate, i think that the main part where you have to carfull is when tapping the thread into the engine block
  8. #8
    There u go guys i think there right, citroen didnt no what to do when i explained to them what i wanted to do, they shit a brick! haha
  9. #9
    Quote:
    Originally Posted by FinchysSaxo View Post
    There u go guys i think there right, citroen didnt no what to do when i explained to them what i wanted to do, they shit a brick! haha
    same lol they said to me that it would be too much work and that the sensor for the oil pressure goes in the back of the engine n it would have to be a whole engine out job

    Wat parts do i need to do this? plz list the parts i need and were i can get them from
  10. #10
    Is this correct?



    Also what you used is for restoring existing threads and shouldnt really be used as a tap to cut a new thread.

    Good guide tho, well done.
  11. #11
    nice one mate! now can buy a manifold and not worry about havin to get someone else to fit it! cheers!
  12. #12
    yes m8 thats correct, gd diagram. Well you see my m8 originaly tapped the hole below where the filter adapter screws in lol and that is what we used cuz it was so big, i didnt take a picture of the M10 Tap so used that as an example. Il do a list of parts after lunch
  13. #13
    thats worth some rep i think
  14. #14
    Just a quick question:
    Do you need to put the old filter back on to get the original manifold back on?

    p.s great guide
  15. #15
    yes u will need to put the mk2 oil filter and housing back on and put everything back to where it was, block the engine block hole back up with the tap when you remove the sensor etc

    Thanks everyone
  16. #16
    do you have a pic as where the labda sensor goes ?
  17. #17
    do you need to do this if you have a mk1 vtr?
  18. #18
    nope.. only on models with the cat in the manifold
  19. #19
    I think i heard predator_vtr saying that a r5 gtt oil filter fits straight on and is small enough for the raceland mani to fit around on a mk2.

    Has anyone tried this? Does it work? Will the filter fit straight on and run ok?
  20. #20
    could you not just unplug the second sensor instead of putting it in the sleeve? either way the engine light will come on,
    thats what i did when i de-cated my vts just unplug it
  21. #21
    Quote:
    Originally Posted by Steve_VTS View Post
    could you not just unplug the second sensor instead of putting it in the sleeve? either way the engine light will come on,
    thats what i did when i de-cated my vts just unplug it
    You can but the sleeve not only tries to stop the light coming on but also protects the senser from the elements
  22. #22
    would you need to do this with a W reg mk2 (cat underneath) or would it be a straight swap as with a mk1 ?

    ta
  23. #23
    Quote:
    Originally Posted by JBVTR View Post
    would you need to do this with a W reg mk2 (cat underneath) or would it be a straight swap as with a mk1 ?

    ta
    i would think its a straight swop depending on the poistion of ur oil filter. if its pointing up then no, but if its pointing towards the front of the car then yes
  24. #24
    Quote:
    Originally Posted by saunders View Post
    You can but the sleeve not only tries to stop the light coming on but also protects the senser from the elements
    ye exactly right m8. u need it to be protected in a sleeve so it only reads clean air then the engine management light should not come on, mine hasnt
  25. #25
    just had a rolling road day today and thought why not il put the furio on. got 90.6 bhp pretty impressive for a 1.4 8v yer? with a raceland 4-2-1, pipercross viper induction kit, and a de-cat straight through system with twin exhausts.

    Going to heat wrap manifold and alter cold air feed and get red of the twin exhausts and should make a big difference according to the guy who did it, as my engine bay was getting so hot.

    Anyway very happy with that bhp
  26. #26
    not bad result there mate
  27. #27
    u've managed to get anotha 15bhp through those breathing mods?......

    hmmm!!

    interesting!
  28. #28
    what do i do with the sensor in the top of the manifold???? i know that i put the 1 after the cat in a sleeve.
  29. #29
    any1?????
  30. #30
    Quote:
    Originally Posted by marc_safc View Post
    what do i do with the sensor in the top of the manifold???? i know that i put the 1 after the cat in a sleeve.

    You put the top sensor into a sleeve and put the bottom one into the manifold!
    1 user thanked this post:
  31. #31
    yep just like the man said lol.

    ye i know i was bricking it as was with alot of high powered cars, but as soon as got my first reading i was like 'o wow thats made my day and week' lol. Alot of people were impressed, i would recommend doing the mods i have done, hass hardly cost me much at all. cant wait till pay day to get to the magic 100bhp
  32. #32
    excellent guide here mate. would this be the same with moving the oil filter if i was to put a standard mark 1 manifold onto my mark 2? cheers
  33. #33
    i would of fort so, but y would you want to do that m8?
  34. #34
    great guide mate, just seems like such a pain in the arse to do! i thought it would be a case of unbolt old one, and then put the new one in its place lol
  35. #35
    Quote:
    Originally Posted by FinchysSaxo View Post
    i would of fort so, but y would you want to do that m8?

    doing a turbo conversion and putting a mark 1 manifold on my mark 2
  36. #36
    Quote:
    Originally Posted by JoeFurio View Post
    great guide mate, just seems like such a pain in the arse to do! i thought it would be a case of unbolt old one, and then put the new one in its place lol
    aslong as u make sure you have all the parts m8 its a piece of piss honestly, im no mechanic lol i fort fuk it il give it a go and it went fine havent had any problems yet. looks awesome aswel after a while...



    you can see the lambda sensor on the far right attached to battery base, in my home made copper tube
  37. #37
    This might be a stupid question but does the M10 screw have to be a certain length and can it have a head on it, or does it need to be one like the one pictured in the guide?
  38. #38
    not a stupid question m8.... ummm i think around a inch will do give or take a bit, cant remeber the exact length. just cut the head off and saw into it to make a slit so you can use a screw driver as it needs to be flush for the mk1 oil filter to fit on, hope that helps
  39. #39
    u just need an m10 bolt well thats all i used and it was fine was about an inch or so long.... i actually thort the bolt head would of got in the way so i cut bolt head off and cut a slit in for a screwdriver but when i got it all off there was plenty of room so just used a normal m10 bolt
    1 user thanked this post:
  40. #40
    Ok thanks! I can try it with the bolt head on and if it doesn't fit I'll get the saw out!
  41. #41
    gdgd lol if you look at the mk1 filter it needs the space inside so i would cut it off m8
  42. #42
    well i just used a normal bolt and it was miles away... only fitted it on saturday... infact we fitted 2 as my mate got the same manifold
  43. #43
    ok lol fair enuf
  44. #44
    1 other thing......watch it when u relocate your oil pressure sensor.... as both of ours, mine and (jonnyrud) snapped when we tightend the manifold on.... any1 else have this problem???
  45. #45
    Quote:
    Originally Posted by FinchysSaxo View Post
    ok lol fair enuf
    lol just saying so it would make it easier.... i also used this thread was really good guide mate but when it came to blocking the return hole just used a bolt as it seemed there was plenty of space!!! still cant fault the guide tho!!
  46. #46
    ye i melted my sensor on the manifold lol had a m8 from peugeot bodge it and it works fine lol. a mk1 sensor wud prob b fine. thanks m8 i found that nuffin rely helped wen i needed info so fort id make 1
  47. #47
    ive got a question for you. cause i don`t have a clue about this one. where you put the oil sensor thing on the engine block i won`t be able to do that cause im doing a turbo conversion. and where you put the oil sensor am gonna be putting the oil feed there. so what do i do about the sensor. can i just tie it up out the way?
  48. #48
    hmm well mine is only pocking out a lil bit as i melted it off. the wire is new wire that we soldered upto the sensor wire ends inside the plastic of the sensor, and wrapped this in foil to protect it and its fine, its v close to the engine block now so should be ok if your having a turbo. do u mean thathole you want to have the oil feed going into it??
  49. #49
    yeah mate that is the hole for the oil feed that i will be using so there won`t be a place for the oil sensor thing. so wondering where i could put it. or do i even need it
  50. #50
    i think u need it, i was thinkin you could make a pipe that screws in the hole thats got a hole in it on the side which you could screw the sensor into, but on the end of the pipe have oil feed? what you think?
  51. #51
    i hope this isn't as difficult as im making it seem lol mi hoping to fit one on monday lol. Is there anyway of making 100% sure i need a MK1 oil filter, if i went and took a pic of mine now would someone be able to tell?
  52. #52
    you mean like an adapter for the 2 to go into then into the hole?
  53. #53
    baz if u take a pic il stay online and tell u 2nite m8


    ye a adapter m8
  54. #54
    ok i'll be back in a momento
  55. #55
    lol ok m8
  56. #56
    thats some good thinking mate. have some rep. i rated this thread yesterday for you to. cheers for the help
  57. #57
    lol not a problem m8 i think it could be possible to make aswell. fanku need any more ideas im your man haha lol
  58. #58
    cheers bud ill let you know how it goes. cheers again
  59. #59
    i can't see shit out there, and i can't think of where the hell the filter is lmao
  60. #60
    will be at the front m8 lol like a big canister thing. if its pointing up towards you when you find it, which it should be on a mk2 furio, then you will need the mk1 filter m8 with the adapter etc. but if its pointing towards the front bumper coming straight off the engine block, then its a mk1 filter already and you wont need to move anything i would of fort. hope that helps when its brighter out lol
  61. #61
    left side of the manifold yes?

    funny thing is i recall seeing is numerous times when changing exhaust etc just can't seem to see it from the engine bay or from the side by the wheel lmao. sure i used to be able to see it through my mesh till i fitted that VTS Rad
  62. #62
    yer mk2 should be right side, and mk1 left side i am fairly certain m8
  63. #63
    i'll go pop outside and take a few pictures and see what i come back with
  64. #64
    Just found these if they help m8

    Mk1 Filter Fitted...


    Mk2 Filter Fitted...
  65. #65
    o the black thing is the oil filter? yes.

    well yeh thats where mine is

    must of been my mate MK1 filter that i kept seeing haha
  66. #66
    ok m8 lol ps i want to do my front bumper like yours, did it cost you much, did u have it resprayed once u cut the bits out??

    ye its the black thing m8, owell its not to much hassle dw
  67. #67
    cost me £300 forr de-locking, front bumper wide mouth, rear jet wash smoothed and dimma grille smoothed in.

    Front bumper will need respraying yes. But when you cut the slats there will be holes left which have been filled by parts of the slats stuck back in place then filled. So i was told
  68. #68
    o ok m8 i get it i mite give mine ago soon, and see if i can get away with it lol if not get my m8 to spray it
  69. #69
    there is no way you will get away without respraying if you wanna do it properly
  70. #70
    where do i get this M10 Tap and a M10 Screw from??
  71. #71
    ye i know what u mean, il try source another bumper

    umm prob wickes,b&q,maybe halfords, i duno rely, i got mine sorted by my m8 who works for peugeot, he had a loads of taps different sizes and made me up a bolt
  72. #72
    sorry to bump this up again....but the M10 tap is basically to make a thread in the hole and the bolt is to block the hole right?
  73. #73
    Quote:
    Originally Posted by Baz View Post
    sorry to bump this up again....but the M10 tap is basically to make a thread in the hole and the bolt is to block the hole right?
    yeah mate thats right
  74. #74
    sorted it this afternoon, got the Tap and Bolt :d just need shitroen to tell me the insert and bolt have arrived, collect it and collect the manifold :d wooo
  75. #75
    ye wat steviet sed lol gd lad get some pics up when its done m8
  76. #76
    finchyssaxo. mind we were talking about some sort off an adaptor for my oil sensor thing. well i looked into it and i can get one for about 6quid from demon tweeks. so problem solved. cheers bud
  77. #77
    im gonna have to go into shitroen on monday and demand the parts they have ordered, should of rang me thursday....
  78. #78
    Quote:
    Originally Posted by steviet View Post
    finchyssaxo. mind we were talking about some sort off an adaptor for my oil sensor thing. well i looked into it and i can get one for about 6quid from demon tweeks. so problem solved. cheers bud
    ah gdgd m8 let me know when you put some pics up, im interested on how and what you do
  79. #79
    will do mate.
  80. #80
    Ok, I have just ordered my manifold from kam. Rang up citroen and have ordered those 3 part numbers at the bottom of the guide. Is that all I will need apart from an M10 bolt and tap?? Im getting a little confused now!
  81. #81
    yes m8 that is what you will need and the new gasket and bolts if u want to change them well gasket is recommend to change, ive kept the old bolts there fine
  82. #82
    Thats a awesome guide i have just got a 4-1 manifold for my vtr cant w8 to get it fitted nw
  83. #83
    thanks m8 if u need any questions answered just ask
  84. #84
    Bought all the parts need to fit this earlier so thought I'd post all the numbers up here. Also I think some of the numbers have changed since they were posted before.

    Oil Filter Insert // KL1103A7 // £1.88 + Vat
    MK1 Oil Filter // KL1109T1 // £7.66 + Vat
    Big Bolt for attaching manifold to gearbox // KL210314 // £1.70 + Vat
    Manifold Gasket // KL349K1 // £2.35 + Vat
    Manifold Studs // 35566 // £0.14 + Vat
    Manifold Nuts // 34122 // £0.53 + Vat
  85. #85
    i dont no weather or not to do this im scared of messing it up tbh
  86. #86
    is your car a 1.1 m8??
  87. #87
    Finchy m8 can you try and get a picture up this weekend of the sleeve? Cheers m8!
  88. #88
    Quote:
    Originally Posted by FinchysSaxo View Post
    is your car a 1.1 m8??
    YES IT IS
  89. #89
    it shouldent make any difference should it its an 8valve so its same as 1.4 and vtr
  90. #90
    Quote:
    Originally Posted by Anders0n View Post
    Bought all the parts need to fit this earlier so thought I'd post all the numbers up here. Also I think some of the numbers have changed since they were posted before.

    Oil Filter Insert // KL1103A7 // £1.88 + Vat
    MK1 Oil Filter // KL1109T1 // £7.66 + Vat
    Big Bolt for attaching manifold to gearbox // KL210314 // £1.70 + Vat
    Manifold Gasket // KL349K1 // £2.35 + Vat
    Manifold Studs // 35566 // £0.14 + Vat
    Manifold Nuts // 34122 // £0.53 + Vat
    Anders0n have you fitted your manifold? Any problems?
  91. #91
    Quote:
    Originally Posted by AliC View Post
    Anders0n have you fitted your manifold? Any problems?
    Nope should be fitted this weekend, I'll let you know then.
  92. #92
    Legend! anser to my problems, spot on guide
  93. #93
    Just to confirm, which sensor screws into the manifold and which one goes into the sleeve? Asking because it says one thing in the guide and another later in the thread...

    Also Finchy could you take a close up picture of your copper sleeve please?

  94. #94
    the sensor which is on the top of your manifold gois in your new manifold and the sensor after your cat converter goes in a sleeve
  95. #95
    Quote:
    Originally Posted by marc_safc View Post
    the sensor which is on the top of your manifold gois in your new manifold and the sensor after your cat converter goes in a sleeve
    Cheers mate.
  96. #96
    pics will be up this weekend of the sleeve sorry lads

    richhyg - you need to speak to graham (kam racing) as i fink it is different spacing between the pipes as some1 before was going to fit 1 to their 1.1, dont take my word for it but check first with graham(kam racing)
  97. #97
    Got a pic of the sleeve then finchy?
  98. #98
    i think ive got a pic of the copper sleeve if anyone wants one
  99. #99
    Quote:
    Originally Posted by marc_safc View Post
    i think ive got a pic of the copper sleeve if anyone wants one
    Post it up batman!
  100. #100
    i wrappe some electrician tape round it just to seal it properly

  101. #101
    Quote:
    Originally Posted by marc_safc View Post
    i wrappe some electrician tape round it just to seal it properly
    Ahh right that looks easy. Is the end just left open?
  102. #102
    yeah its just left open to let clean air in
  103. #103
    Quote:
    Originally Posted by marc_safc View Post
    yeah its just left open to let clean air in
    Nice one. Cheers mate

    I'll throw a bit of rep your way aswell.
  104. #104
    haha very good mate i was about to post mine up aswell, il pop it up later, i gota pop out
  105. #105
    help me

  106. #106
    can anyone tell me what hole is for? what does it do?
  107. #107
    Quote:
    Originally Posted by richhyg View Post
    can anyone tell me what hole is for? what does it do?
    That's the oil return hole, it needs to be blocked off when using a MK1 oil filter.
  108. #108
    yer hes got it in one, if you do not block it up when you turn on your engine it will piss out oil, i found this out as i wanted to tst things when i put the manifold and mk1 filter on
  109. #109
    so i take it that there is no problems with blocking the return hole?
  110. #110
    no problem at all so far from my car m8, i havent herd of anyone having problems
  111. #111
    ok cheers, but once i tap a thread into that oil return how will the shitty mk2 filter go back on because it will need to be put back for mot purpose surely because of emisions
  112. #112
    + rep for that mate
  113. #113
    because you are only cuttin a thread in, it should never effect the oil return if you put back on you mk2 oil filter. as you will remove the m10 tap that you have screwed in. Thanks m8
  114. #114
    the halo lights i mite sell mine they are 3month old and are chrome mk2, how much u wanna pay?
  115. #115
    orite klkl well im after black 1's preferably but if you can find proof that i can take them apart and do the inside black like i have with my other 1's i mite have them off you m8
  116. #116
    ok i have had problems with my phone over the last two weeks sony currently have it to fix it so my spare phone i took some photos of the sleeve as requested. they are not great but owell, wen i get my k800i back il get some better 1's up.

    The Sleeve attached to the battery base..


    Close up of the copper Sleeve where i have cut it so locks onto the lambda sensor..


    And where it is located in the engine bay..


    Hope that helps guys, well worth making your own, than spending out £25 quid. I mite even make a load and sell them if people would like some...?

    Finchy
  117. #117
    my manifold is on thanks to this guy

    see my progress thread people!!!!
  118. #118
    gdgd m8 im glad to hear it i will have a look now
  119. #119
    Anyone who has fitted this to their mk2 VTR, did you notice the pic of the oil return hole is slightly different? On mine it's further to the right..

    Also what's everyone done with the oil pressure sensor?
  120. #120
    i think m8 if you read my guide properly from the beginning you will find that i have talked through what to do with the oil pressure sensor...lol

    if the oil return is further to the right it shudnt matter one bit
  121. #121
    Good job finchy with the sensor! Having mine fitted this weekend using your guide so once again big thanks!
  122. #122
    not a problem m8, if you want me to make you a sleeve just ask il charge 10quid posted lol
  123. #123
    lol dont worry, think i can give that one a go myself!
  124. #124
    ok lol worth a try haha
  125. #125
    Quote:
    Originally Posted by FinchysSaxo View Post
    i think m8 if you read my guide properly from the beginning you will find that i have talked through what to do with the oil pressure sensor...lol
    I have read you guide 'properly' thanks.

    You say it goes into a hole in the engine block but it melted so you had to rebuild it to make it smaller. Have we got to rebuild it? If so how on earth is that done?
  126. #126
    lol ok m8 well you can either let it melt and come in two pieces and it will be shorter and wire the ends up. or i think a mk1 sensor is shorter and wont melt upto you. i didnt no wat u ment
  127. #127
    i found when i tightend the manifold on it snapped my oil sensor lol so going to get a mk1 sensor when i get round to it
  128. #128
    would it fit a mk1 1.0? my exhuast is dying so am thinking of replacing it.
  129. #129
    i think so m8 as if you read page 6, richhyg has fitted one to his and its a 1.1 or 1.0 so i guess it must fit fine
  130. #130
    will defo fit your 1.1 any 1.4 or vtr one will fit, mines a 1.1 and fit fine but i had 2 relocated the oil filter etc you wont have to on a mark1 unless your cat is on the manifold but i dont think it is
  131. #131
    i brought mine off sum 1 with a vtr, so now i jus have rear backbox to silence its very loud and sounds mint
  132. #132
    Thats where my sensor is Finchy, however its not in a sleeve, just cabled tied to the battery holder lol
  133. #133
    hi view my raceland video
    http://s219.photobucket.com/albums/c...nifoldtest.flv
  134. #134
    Quote:
    Originally Posted by Baz View Post
    Thats where my sensor is Finchy, however its not in a sleeve, just cabled tied to the battery holder lol
    lol its the best location baz would you like to sell me your front bumper haha love it
  135. #135
    Got this fitted today, sounds absolutely lush!

    Got a prob though... the top sensor that goes into the hole at the bottom on the raceland doesn't quite reach. Did you lot extend it or am I missing something?

    Also when it came to putting the bolt back in the gearbox, the holes didn't line up by about 10mm, I tried to line them up but the manifold wasn't having any of it. Atm I've just left it out as the manifold feels very sturdy as isn't going anywhere. Did anyone else have this problem?

    Cheers
  136. #136
    see when you remove the oil pressure sensor to the middle off the block. what size is the hole in the block ?cause i was thinking off putting mines down by the oil filter where you put the m10 screw. or is the sensor to big for that? if it is to big is there much off a diffrence in size? could it be easily bored out a bit? anyone know? cheers
  137. #137
    the hole where iv shown you to put the sensor is where its on mk1 engines originally, so its perfect for it, upto you if you want to put it somewhere else just duno if it will work m8
  138. #138
    anders0n have you put the cable round the back of the engine as that should reach fine that way m8.

    some people have had problems with it lining up, i think you should try giving the bit on the manifold a lil smack to bend it in the right way as then there is less movement in the exhaust. my bolt fell out once and it made such a noise cuz of the movement
  139. #139
    Quote:
    Originally Posted by FinchysSaxo View Post
    anders0n have you put the cable round the back of the engine as that should reach fine that way m8.

    some people have had problems with it lining up, i think you should try giving the bit on the manifold a lil smack to bend it in the right way as then there is less movement in the exhaust. my bolt fell out once and it made such a noise cuz of the movement
    Yep tried the cable round the back but it wouldn't reach. I'll just extend it with some speaker wire or something, then tape it all up neatly.

    As for the the bolt, the manifold really isn't going anywhere, feels solid as anything. I'll try a mate pushing on it from the front, but I don't hold much hope.

    Cheers
  140. #140
    anderson how did you go about your oil pressure sensor mate??? as i said before mine snapped when i tightend the manifold on because it pushed against it......or did u get a mk1 oil pressure sensor??
  141. #141
    Quote:
    Originally Posted by marc_safc View Post
    anderson how did you go about your oil pressure sensor mate??? as i said before mine snapped when i tightend the manifold on because it pushed against it......or did u get a mk1 oil pressure sensor??
    Left it out and tie wrapped it to the top rad hose lol

    Luckily that's just a temporary measure. When I lined the manifold up for a trial fit I noticed the hole where the pressure sensor goes is easily accessible whilst the manifold is on, so I left it out for now until I get a plug spanner.

    When it comes to putting it in I'll just rebuild it to make it smaller, looks easily enough.
  142. #142
    Wish this was a striaght forward job! Keep it posted on the final product then Anders0n!
  143. #143
    thing is ali it is a straight forward job you just need to plan ahead and make sure you have all the parts and it will be fine trust me m8
  144. #144
    Quote:
    Originally Posted by AliC View Post
    Wish this was a striaght forward job! Keep it posted on the final product then Anders0n!
    Check my progress thread mate, I've posted a little vid in there of how it sounds. It's a camera phone video so not the best. I'll be doing one with a proper video camera when I get a chance.

    It's well worth the hassle mate, the sound is just sexual.
  145. #145
    Yea i no what you mean, ive got everthing new that could and can be used when fitting the new manifold so it shouldnt be a problem plus the guy doing it is amazin when it comes to making things work!
  146. #146
    exactly m8 u cant go wrong then lol
  147. #147
    Tell me this finchy, abit of the subject but can i take my orignal lights out and spray them black insde?
  148. #148
    Quote:
    Originally Posted by AliC View Post
    Tell me this finchy, abit of the subject but can i take my orignal lights out and spray them black insde?
    you mean like this in the guide below??

    http://www.saxperience.com/forum/showthread.php?t=47845
  149. #149
    aw cheers m8!
  150. #150
    yes you can m8 its very easy a very worth while mod, makes a huge difference
  151. #151
    Yea, im thinking of getting the wheels done in black, then black the lights out and maybe spray all the mesh black will see how it goes? Bring on santa lol
  152. #152
    Quote:
    Originally Posted by AliC View Post
    Yea, im thinking of getting the wheels done in black, then black the lights out and maybe spray all the mesh black will see how it goes? Bring on santa lol
    get a photoshop done off what your wanting to see what it will look like
  153. #153
    black is the way forward photoshop boys will sort you out m8
  154. #154
    finchy mate. that m10 tap was solid. took me and ma mate about 40mins to do it. all done now though. cheers
  155. #155
    40 mins lol it took me about 2 mins to tap that hole.... i used a socket set wrench instead of the proppa tool was a bit easier
  156. #156
    never thought off that. we use the stupid tool thing. it was hard to get into it to push
  157. #157
    i found that aswell....its just hard to get started thats all.... youve gota take it 1 full turn in then half a turn back out to get rid of the metal shavings
  158. #158
    Quote:
    Originally Posted by marc_safc View Post
    i found that aswell....its just hard to get started thats all.... youve gota take it 1 full turn in then half a turn back out to get rid of the metal shavings
    totally agree with you there mate.
  159. #159
    i cant believe how much more of a job to do it is on the mk2s mk1s are so much easier
  160. #160
    lol im still waiting to get mine fitted! My m8 told me to throw it down to him today so fingers crossed!
  161. #161
    ye the m10 tap'ing didnt take me long at all bout 10minutes max, kept cleaning the hole out thow.

    lol you are taking your time ali, get it on m8, you'll soon see how much nicer it is
  162. #162
    I know Finchy, the car is down at my m8's tonite so if its not done tomorrow it'l be done by sunday! Will let you know how it goes pal?
  163. #163
    Sorry forgot to add Finchy, big big thanks for the thread, great help pal, owe ya one!
  164. #164
    klkl get it done in the end?? thats alrite m8 glad i could be of some help mine got some ragging tonight shud be glowing lol
  165. #165
    Quote:
    Originally Posted by FinchysSaxo View Post
    klkl get it done in the end?? thats alrite m8 glad i could be of some help mine got some ragging tonight shud be glowing lol
    Lol love it!
  166. #166
    Can anyone tell me, does the dip stick need to be moved? And if it does i take it, t doesnt hit the manifold? Cheers!
  167. #167
    don`t think you touch it at all. in the pictures in the guide its in the same place
  168. #168
    Yea but when i went to fit mine there the dip stick was in the way? Because the manifold has to sit against the block the dip stick i think might need moved?
  169. #169
    it just twists and pulls out.
  170. #170
    Undo the dip stick from the attachment to the engine block, and then you have to slide it between the pips i think thats what i did, il check.....

    Yer slide it between the pipes and its fine. Or you could remove it all together while you fit the manifold and then slide it back into hole at the base of the engine (at top of oil filter area) either way will work.
  171. #171
    oh aye. forgot about the bolt that holds it on. ive just done it to lol. glad your here to keep us right finchy. cheers
  172. #172
    hahaha lol not a problem, some1 has to haha lol
  173. #173
    top guide
  174. #174
    thanks m8
  175. #175
    Finchy, did you have any problems with oil pressure light when you had finished? Mine has been on for about 5 weeks now and oil pressure light is still on. The sensor and wire is all good, and not melted.

    Does it have anything to do with changing the size of the filter etc?
  176. #176
    i didnt have any problems even thow i melted the sensor. i wud say ur best bet is to buy a new sensor as that will tell you that everything is fine.

    when i made the guide and fitted my manifold i drove up the road with the wrong hole tapped, i had so little power, the light was on, and when i open my bonnet the oil breather on top of engine was smoking! not a wise move but it was trial and error lol. as soon as i tapped the right hole the light hasnt been on since
  177. #177
    wrong hole tapped? You talking about the m10 one? Thats the only hole i tapped.

    Also since fitting it, my handbrake/brake fluid light has been on! Cant figure out why tho?!
  178. #178
    Thts Weird
  179. #179
    Quote:
    Originally Posted by yerdusk View Post
    wrong hole tapped? You talking about the m10 one? Thats the only hole i tapped.

    Also since fitting it, my handbrake/brake fluid light has been on! Cant figure out why tho?!
    ye the m10 1, well if you blocked the bottom hole in the pic ul find out its nt v gd, if u followed the guide uve blocked the right 1 so dw lol.

    wat has happened 2 yours is quite strange m8. does it run ok???
  180. #180
    it does kinda run ok, last week it sounded as though it was only running on 3 but think I was just being paranoid. It sounds as though the tappets are banging quite a bit, but just not sure tbh
  181. #181
    i think mt tappets shud be done soon. but should be getting red of car soon. if the lights are annoying you m8, go to your local garage or citroen and get it fault code read (whatever its called) my m8 has one so when i have problems i ask him to do a check
  182. #182
    surely this guide should be in the stickys. ignore me if it is already.
  183. #183
    na dont think it is yet m8
  184. #184
    Great thread, very useful, should be a sticky!!

    May sound thick, i've got a phase 2 vts, do i need to move the oil fiter as it seems to be miles away from the manifold???



    Sorry for being dumb! lol
  185. #185
    nope you don't
  186. #186
    thanks m8, ye wat baz sed lol he beat me to it haha
  187. #187
    I don't? MINT!!!!!!!! Nice one lads cheers
  188. #188
    No oil filter moving on vts m8 lol thats alrite
  189. #189
    Finchy got the manifold fitted thank god, will post some pic's u l8er! Thanks again m8 , the only problem now is how loud the bloody thing is lol!!
  190. #190
    i got my raceland today should be fitting later today just hope the lambda reaches to the manifold
  191. #191
    alic bout bloody time lol ye get some pics up m8, nice and raspy 4 ya lol

    liam_b should fit fine m8, aslong as the cable goes round the back of the engine, any problems let me know, il try help you out
  192. #192
    is there any other place to get the oil filter adapter as all citroen garages near me are full of muppets!
  193. #193
    not that im aware of, but im sure if u ask someone on here they will go get u 1
  194. #194
    i would have given them the part numbers like, but i put them on my phone and the battery went dead. No doubt!

    Will go in with the part numbers and if that fails I will tap someone up from here to acquire the mechandise! lol
  195. #195
    my citroen is pretty poor luckily havent visited the in ages thow, just go in with numbers say nothing to them, pay the money and walk out, once u start tlkin 2 them they dont no wat to do, when i described to the parts man what i was doing, he said i was mad and very brave ha
  196. #196
    [QUOTE=FinchysSaxo;1722817]alic bout bloody time lol ye get some pics up m8, nice and raspy 4 ya lol

    M8, you have no idea how loud and raspy my car is now! It's abit too loud but still sounds the part! Was out early this morning at an empty car park lifting the old wound, so will try and get pic's and a vid up within the next day or to! Merry crimbo everyone!
  197. #197
    lol do u have a open filter or enclosed?? gd lad let me know wen u get some pics up.

    Merry Christmas Everyone aswel
  198. #198
    lol its well funny at main dealer
  199. #199
    well when i went i said can i have an oilfilter so they gave me a mk2 cos they seen me pull up in mine so then i say no thats not the one it screws on, then the parts man argues with me so i show him the car that its a screw on one and he nearly had a heart attack lol hahahahaha
  200. #200
    Quote:
    Originally Posted by richhyg View Post
    well when i went i said can i have an oilfilter so they gave me a mk2 cos they seen me pull up in mine so then i say no thats not the one it screws on, then the parts man argues with me so i show him the car that its a screw on one and he nearly had a heart attack lol hahahahaha
    lol mate. he most likely thinking he needs to start looking into getting a new job
  201. #201
    i cant believe how stupid citroen dealership employees are when it comes to parts, they can never fink outside the box! silly lil workers
  202. #202
    Has anyone else had a problem with the lower mount on the exhaust not reaching the gearbox? Ive fitted 2 to vtr's and havnt bolted them to the gear box as the bracket didnt reach. But am thinking of getting one for my vts and wanted to make sure it was bolted on there, my standard isnt as the bolts missing.

    Any one got a pic of one bolted on to the box? Or a pic of a standard vts one bolted on as on the exploded parts diagram it looks like it has a stud spacer and then a nut where as my mates vtr's were just bolts going straight in to the box.
  203. #203
    i didnt have a problem with mine, but have herd of people not having it line up, best way is to test fit then modify to ur car. i dont think i have a pic of it sorry m8
  204. #204
    just finished getting mine fitted like.

    Dip stick was a hassle and the head mani studs but apart from that ok. Louder as well
  205. #205
    Awsome thread fella answered alot of questions i had
    just on the lamda sensor side the 1 in the top of the cat gos behind your engine and into the hole where the sensor use to be after your cat and that sensor gos cabled tied to the battery tray with some copper tubing reading clean air

    defo worth some rep
  206. #206
    thanks very much m8. is that a question at all?lol
  207. #207
    fantastic guide will be fitting mine on saturday
  208. #208
    could any one tell me what power diffrence they gained from changing to raceland manifold?

    mods de cat straight through exhaust enclosed induction
  209. #209
    I'm pretty much running the same as that, maybe revs quicker but would need a power run to see if any real difference, as noise could just be a placebo to make you think you're going quicker
  210. #210
    thanks very much

    well im running at 90.6bhp in my furio with pretty much the same, except mine is a twin exit, came on car so avent wasted money changin it as getting a vts. well worth getting done
  211. #211
    Quote:
    Originally Posted by FinchysSaxo View Post
    thanks very much m8. is that a question at all?lol
    im not sure lol it was really late and i was rambling but is that correct what i said if you can make any sense of it lmao
  212. #212
    ye m8 lol i fink so haha
  213. #213
    Good guide mate, clear pics and spot on info

    How long did it take total and do you need axle stands etc?

    has moving the labda sensor made any difference at all like fuelling or anything?
  214. #214
    Getting my SS manifold and some other things next week, cant wait now

    Was going to get this done at the garage but i might do it myself so i can clean the whole block and smooth/polish the ports
  215. #215
    definetly do it yourself m8, im sure ur mechanical minded. you get satisfaction that you have actually done something to the performance yourself, plus so much cheaper
  216. #216
    Quote:
    Originally Posted by FinchysSaxo View Post
    definetly do it yourself m8, im sure ur mechanical minded. you get satisfaction that you have actually done something to the performance yourself, plus so much cheaper
    Cheers bud

    Do you need axle stands to raise the car up or can you use jacks...
    Lambda sensor question asked above?

    Hopefully learn how to use a laptop to map cars and create custom maps for track/street/RR after the next stage of my car is finished
  217. #217
    i used axle stands as i didnt want a saxo on my face, i wudnt take the risk.

    sorry m8 didnt see that, mine pops like a bitch so i reckon its running a bit rich, bit hard to tell on consumption as the fuel prices are truely taking the piss now.

    klkl ye that would be good, i dont plan to do anymore on my furio looking for a black vts. iv got a flocked dash coming but not putting it in furio
  218. #218
    Quote:
    Originally Posted by FinchysSaxo View Post
    i used axle stands as i didnt want a saxo on my face, i wudnt take the risk.

    sorry m8 didnt see that, mine pops like a bitch so i reckon its running a bit rich, bit hard to tell on consumption as the fuel prices are truely taking the piss now.

    klkl ye that would be good, i dont plan to do anymore on my furio looking for a black vts. iv got a flocked dash coming but not putting it in furio
    haha can barely get anything under mine let alone a head

    How can you really tell how lean/rich you are running without expensive equipment?
    Prices are a joke, but i still use V-power

    Mapping would be sweet as i could map people's cars at meets/events with just a laptop and some simple gear plus when i get a slice of Turbo in a few years that would be a mint tool

    Pics of the flock dash when it arrives was that on the group buy?
    More info needed on it now lol
  219. #219
    ye haha same.

    umm i think air fuel ratio gauge u can tell, dunno if mine wud go crazy thow. wud like to try one out. fair play lol i used to but felt no difference.

    ye would be gd, i would like to be able to change maps while in the car. to try conserve petrol in traffic etc. but still be able to boot it and stick with vtr's, zetec s's lol.

    ye as soon as it arrives il get some up. ye sure was but i had to source another dash as didnt want to take furio apart, plus posting was a challenge. hopefully should be coming my way this week
  220. #220
    Good luck with it all fella

    Plenty of pics/videos of mine will be around after the next 3 weeks
    Lots happening before the RR day on 26th going to be sweet
  221. #221
    thankyou m8

    klkl will keepin a eye out. i havent done anyfin since summer to engine so didnt go to our latest rr day wanted to have vts by then but no good luck
  222. #222
    Quote:
    Originally Posted by FinchysSaxo View Post
    thankyou m8

    klkl will keepin a eye out. i havent done anyfin since summer to engine so didnt go to our latest rr day wanted to have vts by then but no good luck
    Once you have keys to the VTS

    What are your plans apart from the sexy new dash
    Plenty of events up and coming near you this year to keep busy with...

    0-60 sprints
    RWYB (run what you brung)
    Track days
    General events (FCS, USC, Trax)
  223. #223
    i am going run the wildest cams i can, either piper or supersprint manifold, piper outward rolled 3" exhaust, straight through. and then a kms ecu asap. im not guna fanny about lol you see alot of people on saxp sayin ye goin to do this and that, but what iv sed il do i have done.

    I will try make it as Black as i can aswel. Black or Anthricate VTS alloys, iv got some OZ Superturismos the other day for a tenner haha, so have them as spare.
    Full tints as i do like Tints alot, dont really care what others say. And around 60mm all round.

    Been looking at getting the peugeot sport group n mounts soon, i have alot of bits ready for my vts just cant find one.

    I really wanted to take the Furio up SantaPod, i was on two stands but didnt run it, wish i had now. Not sure about Track Days yet we will see, would like to go on the Ring thow u??
  224. #224
    Quote:
    Originally Posted by FinchysSaxo View Post
    i am going run the wildest cams i can, either piper or supersprint manifold, piper outward rolled 3" exhaust, straight through. and then a kms ecu asap. im not guna fanny about lol you see alot of people on saxp sayin ye goin to do this and that, but what iv sed il do i have done.

    I will try make it as Black as i can aswel. Black or Anthricate VTS alloys, iv got some OZ Superturismos the other day for a tenner haha, so have them as spare.
    Full tints as i do like Tints alot, dont really care what others say. And around 60mm all round.

    Been looking at getting the peugeot sport group n mounts soon, i have alot of bits ready for my vts just cant find one.

    I really wanted to take the Furio up SantaPod, i was on two stands but didnt run it, wish i had now. Not sure about Track Days yet we will see, would like to go on the Ring thow u??
    Trip to the Ring already happening in the next few matey

    My rear is going down another inch to sit level and thats perfect for me...
    Selling up end of this year, going to be a sad day with all iv done and spent plus she will be the mintest Mk1 VTS on here...Lucky buyer eh

    Love a bit of black dont you
    Sell me those wheels lad haha. Tints 30% all round look the shizzle
    KMS ECU is pointless unless your getting
    - Uprated Fuel Rail
    - Bigger injectors
    - Boddies or Turbo etc
  225. #225
    what are you going on it?? i havent said i want to go as i dont have a VTS yet. very nice my rear sits lower than front atm on Furio.
    Sorry to hear that m8, howcome, what are you going to get??

    haha sure do. I would if you have 300 quid 1 is really had it apart from that fairly mint, excellent tread aswell.

    Well y you reckon i want the wildest Cam i can get dont want to sound like a prick thow. I am really interested in TB's or going for a GMC supercharger
  226. #226
    Dont put name's down until your sure bud

    £300? 300% markup what a joke lol

    Prick tbh
    jokes.
    Get wildest cams and remap the standard ECU

    What your looking at dude...
    http://www.kam-racing.com/product_in...ucts_id/100170
    Plus this just to run them without any of the other kit and added extras
  227. #227
    lol ye dont want to say till i have the money, with insurance sorted for going abroad etc.

    haha funny enough i have had two offers for them, but not really looking to sell them atm lol

    hahaha funny lad

    what cams do you reckon i should look at, as really avent looked into them so far. well there cheap sensors lol. i wish gmc updated their website
  228. #228
    Catcams

    708's
    808's
    or 809's
  229. #229
    lol 809's then hahaha
  230. #230
    what an excellent guide chears
  231. #231
    thanks m8 any questions let me know
  232. #232
    Done this yesterday to my mates Quiksilver.

    Hardest bit was getting the damn manifold bolts out and removing the lambdas!

    got there in the end and hes happy as larry with it coupled with the pugsport
  233. #233
    Does anyone else sit alot lower than the standard manifold? My centre section is catching on every bump with just a few people in the car.

    Either my exhaust is gunna have to be reshaped/reffited to compensate or the manifold is gunna have to come off. It's made my car very loud and it's slightly annoying so I'm in 2 minds whether it's staying on anyway.

    Also the heatwrap stinks. Whenever I give it some it's starts sweating and smoke starts coming from under the bonnet! Not nice to look out or smell!
  234. #234
    Quote:
    Originally Posted by Anders0n View Post
    Does anyone else sit alot lower than the standard manifold? My centre section is catching on every bump with just a few people in the car.

    Either my exhaust is gunna have to be reshaped/reffited to compensate or the manifold is gunna have to come off. It's made my car very loud and it's slightly annoying so I'm in 2 minds whether it's staying on anyway.

    Also the heatwrap stinks. Whenever I give it some it's starts sweating and smoke starts coming from under the bonnet! Not nice to look out or smell!
    the smell will stop after time i believe...

    and i think it might sit lower. as my mates pugsport hangs real low. gota sort it out when we fit the new manifold bolts!
  235. #235
    i do think mine sits lower aswell but luckily havent hit it, only exhaust on speed bumps with two passengers in the car
  236. #236
    aye the smell will stop after a few days use
  237. #237
    Quote:
    Originally Posted by FinchysSaxo View Post
    i do think mine sits lower aswell but luckily havent hit it, only exhaust on speed bumps with two passengers in the car
    How low mate?

    Dont think it would make a huge difference on mine but i have to crawl over bumps atm anyways
  238. #238
    hmmm not sure to be honest not enough i think to cause problems as front bumper sits lower than it. well i fink of speed bumps of a perfect time 2 show off ur car and how fast you can get between each one lol
  239. #239
    help!!

    please look here

    http://www.saxperience.com/forum/sho...=1#post1763638
  240. #240
    I think it does sit abit lower but i havent had any problems with it scratching although im only lowered 40mm
  241. #241
    My mate says its lower.

    rekons he's been catching it on some speed bumps round the area since i fitted it on friday!
  242. #242
    anyone had any problems like RICHYG ?

    as was thinking about buying 1 but not so shaw now
  243. #243
    i havent herd of another 1, it will obviouslt run richer unless u have a remap
  244. #244
    Rolling Road Vids

    Thought il post these up, nothing special, can hear the exhaust's a bit.

    Quite pleased with 90.6bhp..

    http://www.youtube.com/watch?v=C1PQC9jp9zs

    http://www.youtube.com/watch?v=-8YXKwvgb2w
  245. #245
    90 bhp
    what are they standard 75 bhp?
    thats a good increase im sure it would be more if you lost those huge exhausts
    but defo impressed for a 1.4
  246. #246
    Love ya finchy lol, just goes to show how restrictive the exhaust system is on the standard!
  247. #247
    Single exhaust ftw - less weight

    The manifold wouldnt catch unless it was pretty low behind the radiator
    If you wrap aswell then nothing would touch the mani anyways
  248. #248
    Ye really could do with getting red of the twin exhausts but cant see much point now as want to sell up. They came on the car when i bought it, and iv just spent money on other things, as atleast i had a after market exhaust lol.

    The previos owner had it done all properly, the exhaust hole in bumper all filled nicely, so i would need a bumper if to get red of them. Nearly bought one and a standard exhaust at the weekend but decided it against it.

    Maybe il do it, we will see...
  249. #249
    Show Much Woruld You Sell It For, Have You Got A Progress Thread Where I Could See Whaty It Looks Like Mate
  250. #250
    Quote:
    Originally Posted by FinchysSaxo View Post
    Ye really could do with getting red of the twin exhausts but cant see much point now as want to sell up. They came on the car when i bought it, and iv just spent money on other things, as atleast i had a after market exhaust lol.

    The previos owner had it done all properly, the exhaust hole in bumper all filled nicely, so i would need a bumper if to get red of them. Nearly bought one and a standard exhaust at the weekend but decided it against it.

    Maybe il do it, we will see...
    Why are you wanting a new front bumper for fella?
    Fibreglass the rear bumper hole instead

    Quote:
    Originally Posted by richhyg View Post
    Show Much Woruld You Sell It For, Have You Got A Progress Thread Where I Could See Whaty It Looks Like Mate
    Stick with a single system mate like a Piper

    ...after you buy Finchy's and decide against it that is
  251. #251
    Quote:
    Originally Posted by richhyg View Post
    Show Much Woruld You Sell It For, Have You Got A Progress Thread Where I Could See Whaty It Looks Like Mate
    i havent really fort about it to be honest m8. i no what it is after extreme research. i havent got round to doing one yet, i suppose i shud as i have done a fair few things to my saxo...
  252. #252
    Quote:
    Originally Posted by redbullet07 View Post
    Why are you wanting a new front bumper for fella?
    Fibreglass the rear bumper hole instead



    Stick with a single system mate like a Piper

    ...after you buy Finchy's and decide against it that is
    well i want a open mouth, but was guna do it get it ready for the vts when i get one, just planning ahead really. the rear bumper hole is fiberglassed already thats what i ment, so i wud need a new bumper if i got red of the exhausts, you see wat i mean?? lol

    ye if i decide to sell il let you know m8 straight away, il put a pic of them up tomorrow aswell
  253. #253
    anyone got a mk2 cat manifold (standard) for sale?
  254. #254
    then i iwll sell my raceland 4-2-1
  255. #255
    i have 1 but i not sure if il sell it, i let you no by friday ok m8?
  256. #256
    i need one asap cant wait untill friday, how much would you want?
  257. #257
    Quote:
    Originally Posted by richhyg View Post
    then i iwll sell my raceland 4-2-1
    How much?
  258. #258
    need to find standard one first, i want to keep raceland cant understand it was fine for 3 or 4 months now everyone blames it on the lamba not being in the manifold and in a sleeve?
  259. #259
    do i still need to relocate the oil filter if i am putting a standard manifold (no cat) onto my mk2 (with cat in manifold) if that makes sense???
  260. #260
    you mean you want to de-cat by putting a mk1 manifold on to your mk2?
  261. #261
    Quote:
    Originally Posted by richhyg View Post
    anyone got a mk2 cat manifold (standard) for sale?
    anyone?
  262. #262
    Quote:
    Originally Posted by liam_b View Post
    you mean you want to de-cat by putting a mk1 manifold on to your mk2?
    yeah thats exactly what i mean.
    will it go straight on??? thanks
  263. #263
    Quote:
    Originally Posted by joe___vtr View Post
    yeah thats exactly what i mean.
    will it go straight on??? thanks

    yes it will, all 1.1 1,4 1,6 (vtr) are the same fitment but the vts is obv different because its a 16v and all the others are 8v
  264. #264
    finchy, you got any vid's of what the car sounds like now with the manifold on?
  265. #265
    i havent m8 i could do some tomorrow if weather is good. would you want driving or parked??

    Woo my dash has arrived, avent seen it yet, my mum just called me
  266. #266
    can any one help:

    ok so the garage where my car is at is advising me to put original manifold with cat back on, i havent got this as it got chucked because it was broken anyway that was the reason to get the racleand.

    so they are now advising me to whelf a nut to the manifold and screw the lamber into the racland on the last bit just before the second lamber,

    well i have been thinking about this and wont the engine light be continually on due to no cat on?

    help me and rep given cheers
  267. #267
    the first lambda that should be in your raceland is the one that should read dirty fumes. Which it does.

    The second sensor, should be reading the clean air after the cat has done it's job. So like you said it would read dirty air when it should read clean air on the second sensor.

    Why are they telling you to put the standard one back on?

    But yes it should be on if you did as the garage said to do.
  268. #268
    if you put the second 1 in a sleeve you really shouldnt have any problems m8. alot of people have done it like myself and the light dosnt come on and the car is fine. make a sleeve out of copper if you really want il make you one for a charge??
  269. #269
    Quote:
    Originally Posted by FinchysSaxo View Post
    if you put the second 1 in a sleeve you really shouldnt have any problems m8. alot of people have done it like myself and the light dosnt come on and the car is fine. make a sleeve out of copper if you really want il make you one for a charge??
    i have got the proper sleeve from gmc
  270. #270
    and does it not work??
  271. #271
    When I 1st Put Manifold And Sleeve On My Car It Was Perfect Best Thing I Had Done, Ran Fine For 3 Months Now Got Problems And Garage Is Blaming It That The Lamber Sensor Isnt In The Manifold Basically
  272. #272
    hmm iv had mine on along time now and so far no problems, i dont no if its anything like your coilpack mite be fuked, hard to tell
  273. #273
    coil pack has been replaced
  274. #274
    so which lamba sensor goes into the sleeve? so i can check tonight
  275. #275
    o ok. the second 1 m8
  276. #276
    cheers
  277. #277
    my car has been comiong back and forth to 2 different garages since 22nd dec, its had new ecu coilpack map sensor and spark plugs
  278. #278
    but when i got it back fri night after work was done to the cu the car was fine with no engine lights or anything and then sat morning the light came on when i started it and then got worse from there on

    help is much appriciated +++ rep given
  279. #279
    Quote:
    Originally Posted by FinchysSaxo View Post
    o ok. the second 1 m8
    thanks
  280. #280
    God thats alot of hastly youv went through m8! Surely by now i would have thought that a garage could have given you an answer? Would love to help m8 but the only plodable thing i can think of is the sensor, thats what it sounds like to me!
  281. #281
    ye thats what i think aswell. did you check you plugged the right one into the manifold??

    ali good vids m8 il see if i can get some this weekend im planning to rwyb my car at the pod lol
  282. #282
    all done correct to this thread, checked last nite compared to my mates mk 2 the second sensor is in the sleeve the blue plug 1 and the 1st sensore is green plug is in the manifold

    today my dad been to scrap for me and got me 2 sensors lamba 1s 15 each lol so gna try tonight
  283. #283
    klkl let us know how you get on m8
  284. #284
    ok i will do fingers crossed
  285. #285
    it seems to run ok now but engine light on, not sure if it has to be rest on the machine diag peeps got
  286. #286
    i heard the r5 gtt oil filter fits straight on to provide clearance, can anyone tell me if this is the pre or post 84 filter?
  287. #287
    to be honest m8 i think, it does the same job as a mk1 oil filter, you will still need to do what i have listed in the guide. dont take my word for it, but i reckon it will be just like the mk1 saxo oil filter
  288. #288
    I've got one of the citroen oil filter relocating thing for hte mk2, as I had to buy them in 2's according to the citroen parts guy! If anyones interested to be able to fit the mani, would sell at what it cost me.
  289. #289
    I want To Buy One Of These.

    I Just Think On My mk2

    Its Gnna B too much hassle.

    Is it?
  290. #290
    its not hassle m8, just follow my guide and il try help answer your questions.

    make sure u prepare for it, instead of not having parts

    Finch
  291. #291
    Well My Dad like

    If You car leaks Its Not even cumin near the drive. Tut

    I sed well if it leaks i will put a pan underneath it

    did u get urs from kam racing?
  292. #292
    yes m8 i did
  293. #293
    When you tap the hole, is there any risk of getting swarf in the engine or surrounding areas...?
  294. #294
    there is m8 but just take care and you will cause no damage. since doing mine still havent had any problems touch wood lol
  295. #295
    great guide thats made me decide what manifold to get, ill be ordering a raceland next month now (Y) my mk2 vtr engine already has that oil filter looks like the previous owner did the relocation then put the car back to standard when i bought it... easy transfer for me!! winner.
  296. #296
    haha very lucky then lol klkl glad my guide helped someone else out good luck m8
  297. #297
    Has anyone had trouble getting a gasket to fit the raceland manifold? I've got a VTR gasket and it dosent fit properly, also got a vts gasket and obviously thats nowhere near. Im fitting it to a mk2 2001 vtr.. cheers
  298. #298
    shouldnt be hard to fit m8, i got mine from halfords for around 4 quid so go get one from there and try that
  299. #299
    I'll try them then dude. Really confusing me now and it's slightly annoying because i dont want to fit it, and then it blows.
  300. #300
    how would i fit a cat for the mot? would a mk 1 cat be a direct fit? ive curently got a scorpion cat back system.
  301. #301
    hows it goin lads, fitted my race land this week end, i had a rough idea of how to do it but this guide helped me loads. its a good guide and for all of you that are a bit cautious of doing it, dont be!! it is easy realy i meen im a mechanic but i watched my m8 do it and i guided him an he couldnt believe how easy it was and he has trouble fitting a wheel never mind tapping a hole in his block!!!! just want to say thanks to the lad that made the guide. just a quick question tho, once fitted has any body had any sealing problems i.e downpipe (mani) to the rest of the system??? i was told there was ment to be some sort of cone type seal???? myn makes a buzzing sound once let of the throttle it sounds like its leaking. cheers for any help
  302. #302
    glad the guide has come in use to you m8 thankyou.

    where is the noise coming from? the bottom of the manifold or the top?
    did you use new gaskets at the top and a new exhaust fitting kit at the bottom including a new gasket and spring bolts etc? could be blowing i would reckon. let me know

    Finch
  303. #303
    i used new gaskets at the top (head end) but i was told there maybe a "cone" type gasket at the other end(end with 2 nut&bolts and springs??? wen i removed the old one there wasnt one? its a buzzing sound once let of the throttle, not so much an obvious blowing or hissing more of a buzzing? its not a raspy buzz either. i put sum exhaust sealant round the joint but nothing changes. its quite anoin lol!!!!! i h8 cars some times.....trucks are my area lol!!!!can strip down trucks peice of piss but a simple manifold on a 1.6 engine i cnt seal the f**ker!
  304. #304
    go to citroen m8 ask for a exhaust fitting kit for a vtr and then reattach ur exhaust to the manifold using all thr parts in the kit, there will be a round gasket

    Finch
  305. #305
    sorry to bring up a old thread but fitting mine this weekend all been well.

    reading the tutorial makes it all make sense

    thansnk to the guy who made ure a legend
  306. #306
    lol m8 bring it up when ever makes it easier for people like you who need to fit 1.

    thanks m8

    Finch
  307. #307
    such a sweet guide I have ordered my manifold 4-2-1 and will give it ago using this guide how much power gain will I be looking at its on a VTR with no other mods except the manifold thanks
  308. #308
    To be honest m8 i dont know maybe about 5bhp if you cat is in your current manifold and it becomes de-cat. Best bet is get on a RR then you will know for sure and alot of thers would prob like to know what the gains are with just the manifold.

    Finch
  309. #309
    what did people use to cover up the lamba sensor, or what about whelding a nut to manifold so both lambers are in there
  310. #310
    If you look near the beginning of the guide there are some pics of the copper sleeve i made for the lambda sensor, that should be after the cat. That must read clean air otherwise the engine management light will come on. So you cant put it in the manifold as the air will be very poor

    Finch
  311. #311
    ye but that sleve dnt work for too long bud.

    superb guide tho
  312. #312
    what do you mean it dosnt work for to long?

    Thanks m8

    Finch
  313. #313
    anyone selling a sleeve
  314. #314
    Best option unless your up for making one is GMC m8, i would make you 1 but i just havent got the time atm

    Finch
  315. #315
    just want say thanks for the guide this helped a great deal there was slight differences between my vtr than the pics shown like the oil return hole was bit more to the left further away from the oil filter hole but still this helped alot.

    1 question tho eveyone says u need to sleeve up the lamber sensor???
    ive tieraped mine to the batery base but havent put it in a sleeve.
    y do u ned to sleve it up? to protect it from water and stuff?

    thanks for the guide tho managed get in done in few hours with it
  316. #316
    Quote:
    Originally Posted by saunders View Post
    You can but the sleeve not only tries to stop the light coming on but also protects the senser from the elements
    can you buy these sleeves for the sensor? do you have to sleeve both of the sensors?
  317. #317
    Quote:
    Originally Posted by Richie2104VTR View Post
    You put the top sensor into a sleeve and put the bottom one into the manifold!
    does the raceland 4-2-1 manifold have a hole in it for a lambda sensor then? can you let us know what exactly you do with the 2 lambda sensors, because im gettin different info off different people lol

    cheers
  318. #318
    Quote:
    Originally Posted by nufc70 View Post
    can you buy these sleeves for the sensor? do you have to sleeve both of the sensors?
    Yes the 2nd Sensor you can buy a sleeve for from GMC and delivered after VAT come to £24.08 as i just recieved 1.

    Finch
  319. #319
    Quote:
    Originally Posted by nufc70 View Post
    does the raceland 4-2-1 manifold have a hole in it for a lambda sensor then? can you let us know what exactly you do with the 2 lambda sensors, because im gettin different info off different people lol

    cheers
    Yes the 1st Sensor that you take out of the top of the standard manifold goes in the only hole on the Raceland. The 2nd Sensor will need to go into a sleeve, which i said above are available from GMC. Or you can always make 1 from copper piping, like I posted a pic up in this thread.

    Finch
  320. #320
    Quote:
    Originally Posted by FinchysSaxo View Post
    Yes the 1st Sensor that you take out of the top of the standard manifold goes in the only hole on the Raceland. The 2nd Sensor will need to go into a sleeve, which i said above are available from GMC. Or you can always make 1 from copper piping, like I posted a pic up in this thread.

    Finch
    ok cheers mate thats all clear now, i think il just improvise a sleeve for the 2nd sensor. il get one ordered n give it a go !
  321. #321
    Ok mate if needs be send me photos or post them up if your lost and il explain more.

    Finch
  322. #322
    nice one saved my day lol cn fit mine now
  323. #323
    stupid question but i ass ume to put it to standard all you do is the reverse? im having problems with the mot so im going to put the standard manifold on it.
  324. #324
    yer pretty much mate, i would suggest getting a 1.0 or a vts centre section as they have cat's in them so then you dont have to change the manifold back again
  325. #325
    the problem im having is with the emissions. i got it mot'd last week and it was at 15.8 because the 2nd lamda was in the engine bay. i cut a hole in the cat pipe after the cat and welded a nut in to put the sensor in. took it in today and its still at 4.0 so im going to put the standard manifold and cat back on (when i can get one). i got the cat off ebay new so i assume its ok.
  326. #326
    Quote:
    Originally Posted by Anders0n View Post
    Bought all the parts need to fit this earlier so thought I'd post all the numbers up here. Also I think some of the numbers have changed since they were posted before.

    Oil Filter Insert // KL1103A7 // £1.88 + Vat
    MK1 Oil Filter // KL1109T1 // £7.66 + Vat
    Big Bolt for attaching manifold to gearbox // KL210314 // £1.70 + Vat
    Manifold Gasket // KL349K1 // £2.35 + Vat
    Manifold Studs // 35566 // £0.14 + Vat
    Manifold Nuts // 34122 // £0.53 + Vat
    are the part numbers still the same as these?
  327. #327
    i would of thought so mate, doubt they would of changed them
  328. #328
    Thats impressive! Good man!
  329. #329
    Sorry to hijack thread, was wondering if anybody who has done this conversion still has the part that is removed and connects to oil filter as below



    As i am in need of this part as mine has cracked and i need a new one, please PM if for sale or have any advice on where to get one thanks

    Cheers kieran
  330. #330
    You have a PM mate, yes i do have it
  331. #331
    My oil filter on my Furio is the same position as the MK1 filter.. It isn't where your black one was when it was facing upwards. I had a new engine put in about a year ago and they put a Peugeot engine in. So will i be able to fit the Raceland mani without moving the filter as mine is already there? Also do i need to do anything regarding the oil sensor?

    A
  332. #332
    how much do the parts cost im thinking about doing this as im doing an oil change soon anyway.so if i got a mark one cat in the centre section it would pass its mot?
  333. #333
    Quote:
    Originally Posted by SaxoFurio1988 View Post
    My oil filter on my Furio is the same position as the MK1 filter.. It isn't where your black one was when it was facing upwards. I had a new engine put in about a year ago and they put a Peugeot engine in. So will i be able to fit the Raceland mani without moving the filter as mine is already there? Also do i need to do anything regarding the oil sensor?

    A
    I reckon so mate, get a pic up and il tell you.

    You should have 1 already in the block, get a pick up and il tell you also, will be on the front of the block behind manifold
  334. #334
    Quote:
    Originally Posted by stu-n-shell View Post
    how much do the parts cost im thinking about doing this as im doing an oil change soon anyway.so if i got a mark one cat in the centre section it would pass its mot?
    Im not to sure on the cost of parts now mate, what parts you talking about?

    I would of thought so with no problems at all mate
  335. #335
    the mk 1 filter and the other bits
  336. #336
    Umm prob be like £25 max i would say.

    Manifold Gasket
    Oil Filter
    The bolt
    A mk1 oil Sensor

    Iirc thats everything, its such a long time since iv thought about it lol
  337. #337
    Quote:
    Originally Posted by FinchysSaxo View Post
    I reckon so mate, get a pic up and il tell you.

    You should have 1 already in the block, get a pick up and il tell you also, will be on the front of the block behind manifold
    Ok cheers mate. I'll get a picture up on here tonight, be about 10.30ish. So you should see it tomorrow.

    A
  338. #338
    il try remember to check later mate
  339. #339
    Quote:
    Originally Posted by FinchysSaxo View Post
    il try remember to check later mate
    Not the best of pic sorry.



    Thanks
    A
  340. #340
    I take it the red sensor right at the top is the oil sensor, and the filter is in the right place so will fit fine mate. Both are ok so wack a Raceland on
  341. #341
    Quote:
    Originally Posted by FinchysSaxo View Post
    I take it the red sensor right at the top is the oil sensor, and the filter is in the right place so will fit fine mate. Both are ok so wack a Raceland on
    So i just bolt off old mani, and just simply replace with the raceland? No moving any crap about at all??



    A
  342. #342
    Looks fine to me mate, given your poop photography skills lol
  343. #343
    Quote:
    Originally Posted by FinchysSaxo View Post
    Looks fine to me mate, given your poop photography skills lol
    Awesome! Cheers mate!

    Go suck on your mama's right tit lol

    A
  344. #344
    Lol you know im right
  345. #345
    i'm lookin to do this conversion on my mk2 vtr just wanted to ask if anyone knows if the vtr cat and the 1.0 cat are of the same standard...coz i cant be arsed changin it back for the MOT so jus wanna put a 1.0 center section in with the cat on it..
  346. #346
    VTS centre sections have a cat in mate, and should fit on easily
  347. #347
    does anyone have the latest part numbers for this conversion thanks awsome guide
  348. #348
    thank mate, I dont but doubt the have changed
  349. #349
    I used the part numbers for the studs, nuts, gasket, and oil relocation parts and they were all still right. That was a few months ago.
  350. #350
    Thank fuck!!!! I need to do this to make mine run!!!
  351. #351
    When blocking the hole with the screw, will it run ok as isnt it ment to be there for a reason?
  352. #352
    This may help people its the mk2 oil filter assy!
  353. #353
    It will work fine, just make sure you plug the right hole. Its the oil return hole so with a mk1 filter it dosnt need it, so will work mate
  354. #354
    Right i got my m10 tap and bolt, how far in do i need to go?
  355. #355
    Quote:
    Originally Posted by WestC4oasty View Post
    Right i got my m10 tap and bolt, how far in do i need to go?
    ats what am needing to know aswell lol
  356. #356
    i done mine
  357. #357
    Enough to get a m10 bolt in.
  358. #358
    When putting a Mani on a Mk2 with Cat, What adjustments need to be made to fit the manifold? you said "a mk1 oil filter and adapter" what is the adapter mate? Cheers
  359. #359
    The adapter is basically a short metal tube with a thread on the outside of it.
    Half of that screws into the block and the other half screws into the oil filter.

    Its pretty self explanitory though just read the guide a few times and make sure you have all the right parts before starting the job.
  360. #360
    were do i get 1 from?
  361. #361
    Citroen my friend
  362. #362
    Thanks buddyyy
  363. #363
    You know how much by any chance?
  364. #364
    In an earlyer post it says that the m10 threaded hole is an oil return for the mk2 filter. If so then


    for example if you was going to turbo charge the vtr could this threaded hole be used as the return from the turbo or is the pressure too high just wondering im welding my sump tomorrow so
  365. #365
    I wouldnt have a clue as I havent ever turbo'd a saxo
  366. #366
    oh ok thanks mate
  367. #367
    hmm, when tapping the 'm10' hole. Does it require tapping it with a m9 first? then a m10 second?

    As it wont start tapping with the m10. N the set i just have bought, doesnt have a m9 .
  368. #368
    Hmm I dont remember using a m9 on it at all mate, but if you cant do with m10 you'll have to source a m9 tap
  369. #369
    took 3 people, about 2 hours. But got there in the end lmao.

    basically it was because theres 3 tapping sets.
    1.to start
    2.to go again
    3.to finish

    And i bought the middle set. So had to damage the hole in block for the tapping tool to 'grip' it.

    Was a blag, and some nuts have to be put on the bolts before pushing mani to block.
  370. #370
    lol glad its sorted now mate
  371. #371
    thanks for the guide. will have a go this week



    should i use a bit of paste on this joint or just clamp it?

    cheers, chris
    1 user thanked this post:
  372. #372
    I'd use a bit of paste to help it seal 100%
  373. #373
    okey doke, cheers bud
  374. #374
    the only trouble i had was gettin the bolt that goes into the gearbox to fit so i jus left it out is it ok to do that?
  375. #375
    Ummm not the end of the world, but stops movement. If I was you id get a garage to wack it in mate
  376. #376
    fitted mine today. few problems though

    1. bottom left mani stud now won't go back in cos the mani itself is in the way. think it'll matter?

    2. can't get the top lambda sensor out of the old mani, so just stuck a bolt in the top hole in the new one

    3. the attachment on the new mani where it bolts to the gearbox doesn't meet the gearbox so i've had to leave the bolt out



    also i've pasted and clamped the above joint. would rather it was welded though. is that possible?

    also can i run the car without lambda sensors? just put bolts in both the holes. or should i source a new top sensor and connect them up

    cheers, chris
  377. #377
    I would get that welded in all honesty - won't cost much and will be worth it in the long run. Don't worry about the gearbox bracket - if it rattles, just cut it off. Try shortening the stud that fouls the manifold, or use a bolt instead - m8 thread from memory?

    Running without the first (green) lambda will cause fueling issues. Not having the second (blue) lambda is fine - all it does is flag up a fault with the CAT and put the EML on.
    1 user thanked this post:
  378. #378
    nice one cheers mate. defo fancy getting it welded for a solid, tight seal. plus the clamp threads keep catching on the ground

    might try and stick a long bolt through the gearbox bracket into the gearbox for a bit of extra support. depends if it lines up though. will have another look today

    will also try a bolt in that bottom left hole

    my eml has come on. think what i'll have to do is buy a new green lambda, make a sleeve for the blue one and connect everything back up

    thanks again for the reply

    cheers, chris
  379. #379
    Quote:
    Originally Posted by chris_ph2 View Post
    fitted mine today. few problems though

    1. bottom left mani stud now won't go back in cos the mani itself is in the way. think it'll matter?

    2. can't get the top lambda sensor out of the old mani, so just stuck a bolt in the top hole in the new one

    3. the attachment on the new mani where it bolts to the gearbox doesn't meet the gearbox so i've had to leave the bolt out


    also can i run the car without lambda sensors? just put bolts in both the holes. or should i source a new top sensor and connect them up

    cheers, chris

    1. mine wouldn't fit either, not rattled once yet.

    2. to get around this, i took all the studs out, then put the 2 on the left back in, and the 2 on the right. Put bolts on before pushing to block.

    3. Have ran my car without lamba sensors for months. It's fine!
  380. #380
    cool yeah should be fine without the gearbox bolt i reckon, especially once i've had that joint welded up

    good plan re the mani studs. can't really be arsed now as it seems fine with 7 out of 8 fitted, but i suppose i best do it for peace of mind

    gonna get two m18 bolts to go in the lambda holes for now. new sensors are well expensive! looks tidier without. plus dodgy fuelling might mean more pops lol

    currently got the blue lambda in the bottom hole, not connected. and my supersprint midsection lambda bolt in the top hole. so got a big hole in my midsection. sounds ridiculous! like a bloody tank on tickover. had to drive to the cinema with it like that last night aswell. got quite a few looks lol
  381. #381
    Yeah i've blocked the lamba sensor hole with a m18 bolt to, does the job .

    and yeah you will get alot of pops, bwaaaarp POP bwaaaarppp POP, down change pop pop bwarrrrrrrp.
  382. #382
    LOL defo mate there was a fair few last night!

    seemed to rev a lot easier aswell, especially top end
  383. #383
    x2 to that
  384. #384
    im a little lost with this, what do you have to tap out?
  385. #385
    you have to tap out the block part that was an oil port on the mk2 manifold and block it up with a bolt or whatever.
  386. #386
    does anyone know if the part numbers are still the same? Do citroen sell the adapter to let you screw in the Mk1 filteR?
  387. #387
    Quote:
    Originally Posted by theecho View Post
    does anyone know if the part numbers are still the same? Do citroen sell the adapter to let you screw in the Mk1 filteR?
    yes,but not cheap its citreon for you..........
  388. #388
    i thimk i paid about £3 for them but they will only sell you a pair of them!
  389. #389
    Quote:
    Originally Posted by Anders0n View Post
    Bought all the parts need to fit this earlier so thought I'd post all the numbers up here. Also I think some of the numbers have changed since they were posted before.

    Oil Filter Insert // KL1103A7 // £1.88 + Vat
    MK1 Oil Filter // KL1109T1 // £7.66 + Vat
    Big Bolt for attaching manifold to gearbox // KL210314 // £1.70 + Vat
    Manifold Gasket // KL349K1 // £2.35 + Vat
    Manifold Studs // 35566 // £0.14 + Vat
    Manifold Nuts // 34122 // £0.53 + Vat
    These part numbers are still correct for anyone who wants to know, got mine from Citroen today. But they don't have the letters at the start anymore, thats all

    (nice one Anders0n for posting these originally )
  390. #390
    So what do you guys do for mots?
    take it all off and fit the old stuff?
  391. #391
    Get a VTS standard exhaust with the CAT in the pipe, problem solved, just the hangers for the back box might not line up, either you have them moved or add two more
    1 user thanked this post:
  392. #392
    hi finchy its mike modified mattys mate i have the saxo now hehehe putting a mani 4-2-1 on it next week its finally getting what it deserves then hopfully getting it re mapped next month great guide hope i have luck with it and it all goes smoothly seems like some ppl on here have been lucky and others not so guess its trile and error

  393. #393
    hi, how did you get the manifold out or your after market one in ? Because ive got an aftermarket one on mine but i am replacing it. You said you didnt need to remove the alternator to get the exhaust in ? So what would be the easier way of doing it ? thanks, Guy
  394. #394
    great thread mate will be a big help when i come to do mine
  395. #395
    Oil Filter Insert // KL1103A7 // £1.88 + Vat
    MK1 Oil Filter // KL1109T1 // £7.66 + Vat
    Big Bolt for attaching manifold to gearbox // KL210314 // £1.70 + Vat
    Manifold Gasket // KL349K1 // £2.35 + Vat
    Manifold Studs // 35566 // £0.14 + Vat
    Manifold Nuts // 34122 // £0.53 + Vat


    So are the above parts all im going to need from Citroen to put my Raceland 4-2-1 on my mk 2 Vtr ?
  396. #396
    Yes mate
    1 user thanked this post:
  397. #397
    Quote:
    Originally Posted by FinchysSaxo View Post
    Yes mate
    Okay thanks mate , Do i need a m10 srew Also ?
    If so where from ?
  398. #398
    Anyone ?
  399. #399
    If you read the guide properly you can go buy a m10 bolt, cut the top off and cut a slit in it so it can be screwed in
  400. #400


    ok guys dont supose you could tell me if ill need to do all that with this manifold i have ordered got it on ebay n was wundering i have a mk 2 vtr let me know please guys
  401. #401
    I fitted this raceland manifold and relocated the oil filter during this i did a complete oil change and as soon as i started the car the oil light came on. We couldnt get the top llamda sensor out of my old manifold so we used the one from the bottom and plugged into the bottom of the new manifold which is now plugged into the blue plug, will this affect the car? and why is the oil light on?
  402. #402
    Oil Filter Insert // KL1103A7 // £1.88 + Vat
    MK1 Oil Filter // KL1109T1 // £7.66 + Vat
    Big Bolt for attaching manifold to gearbox // KL210314 // £1.70 + Vat
    Manifold Gasket // KL349K1 // £2.35 + Vat
    Manifold Studs // 35566 // £0.14 + Vat - HOW MANY NEEDED?.
    Manifold Nuts // 34122 // £0.53 + Vat - HOW MANY NEEDED?.
  403. #403
    8 of each if you want to replace them all although some of the old ones could be reused but I'd get a full set just incase.
  404. #404
    Quote:
    Originally Posted by The_Notorious_C_A_T View Post
    8 of each if you want to replace them all although some of the old ones could be reused but I'd get a full set just incase.
    Cheers dude , should be ordering the manifold next Friday and go down to my local Citroen desk and order the bits.
  405. #405
    I fitted this raceland manifold and relocated the oil filter during this i did a complete oil change and as soon as i started the car the oil light came on. We couldnt get the top llamda sensor out of my old manifold so we used the one from the bottom and plugged into the bottom of the new manifold which is now plugged into the blue plug, will this affect the car? and why is the oil light on?
  406. #406
    Quick question and not to sound daft but.. when we say 'Adapter' do you mean by the oil filter insert?.
  407. #407
    Just to let people no now the Big Bolt for attaching manifold to gearbox part number has changed it is now (KL6925V0) so the new list is.....

    --------------------------------------------------------------------------------

    Oil Filter Insert // KL1103A7 // £1.88 + Vat
    MK1 Oil Filter // KL1109T1 // £7.66 + Vat
    Big Bolt for attaching manifold to gearbox // KL6925V0 // £1.70 + Vat
    Manifold Gasket // KL349K1 // £2.35 + Vat
    Manifold Studs // 35566 // £0.14 + Vat - HOW MANY NEEDED?.
    Manifold Nuts // 34122 // £0.53 + Vat -
  408. #408
    is this the same on an 2003 quicky? all the same parts? and the sensor that is put in the sleeve can this be taken apart and 'tricked' to think its sensoring clean air?
    thanks
  409. #409
    when the engine managment light comes on is the car going to run REALLY badly ?
  410. #410
    Depends, what sensor is making it come on?

    If its the sensor AFTER the cat, then no. That sensor is only to check whether the cat is working or not.

    The sensor before cat will effect engine performance
  411. #411
    Anyone know what sort of gains a Raceland would get on a 03 silvertop vtr?
  412. #412
    10bhp at a guesstimate
  413. #413
    I fitted a 4-1 raceland manifold to my mk2 furio and that fits without having to do the oil filter change :-)
  414. #414
    Quote:
    Originally Posted by TomCaz View Post
    I fitted a 4-1 raceland manifold to my mk2 furio and that fits without having to do the oil filter change :-)
    That's why lol, a 4-1 manifold.. you don't have to relocate the filter but the 4-2-1 you do, it's an easy enough job.. just take's time and patience .
  415. #415
    TomCaz - Numpty.. this is a guide for fitting a 4-2-1 Raceland manifold, well done on buying a 4-1
  416. #416
    The part numbers beginning with KL aren't even Citroen part numbers, although if you just take away the KL the number left will still be the right number.

    I don't have the new part number for the big bolt but just tell them what your after and they will get the number for you.

    This is the part numbers I have on my invoice from just ordering these parts.
    You have to order 2 gaskets as they won't let you order just one. The same goes for the filter insert.

    NEW UPDATED LIST

    All prices Inc Vat (except gearbox bolt which I don't have the number for)

    Oil Filter Insert x 2 // C1103A7 // £4.86
    MK1 Oil Filter // C1109AP or C1109N3 // £8.40
    Big Bolt for attaching manifold to gearbox // C6925V0 // £1.70 + Vat
    Manifold Gasket x 2 // C349A6 // £7.00
    Manifold Studs x 8 // C35566 // £1.20
    Manifold Nuts x 8 // C34122 // £4.24
  417. #417
    Quote:
    Originally Posted by MikeyW View Post
    The part numbers beginning with KL aren't even Citroen part numbers, although if you just take away the KL the number left will still be the right number.

    I don't have the new part number for the big bolt but just tell them what your after and they will get the number for you.

    This is the part numbers I have on my invoice from just ordering these parts.
    You have to order 2 gaskets as they won't let you order just one. The same goes for the filter insert.

    NEW UPDATED LIST

    All prices Inc Vat (except gearbox bolt which I don't have the number for)

    Oil Filter Insert x 2 // C1103A7 // £4.86
    MK1 Oil Filter // C1109AP or C1109N3 // £8.40
    Big Bolt for attaching manifold to gearbox // C6925V0 // £1.70 + Vat
    Manifold Gasket x 2 // C349A6 // £7.00
    Manifold Studs x 8 // C35566 // £1.20
    Manifold Nuts x 8 // C34122 // £4.24
    Robbing southern buggers hehe , i ordered 1 and it was all candy.
  418. #418
    Quote:
    Originally Posted by Pearson View Post
    Robbing southern buggers hehe , i ordered 1 and it was all candy.
    Haha that's down south for ya
  419. #419
    do you have to get new gaskets as im getting mine done tomorrow and havent got new ones? plus where can you get a sleeve from for the second lamda sensor ???
  420. #420
    Make sure you get new gaskets. GMC for the sleeve
  421. #421
    does this still apply to the w reg mk2 with the 90bhp engine
  422. #422
    Thanks but I'd rather not spend £18 on one :/ just want a cheap one please
  423. #423
    HI, sorry to be a pain but i have read most of this huge 22 page thread and would like a full list of all the part and numbers? incluing the mk 1 sensor and gaskets and everything i need to more my oil filter as i am hopefully going to order and fit a raceland manifold at the end of the month. sorry to be a pain again
  424. #424
    I cant help on part numbers as im not going to go through and find the latest ones.

    Just go down to citroen and say what you need with the year of your car, and for mk1 parts say 1998.

    Simple
  425. #425
    Tried this today with not alot of luck. Got the old oil filter housing off easily however when it came to tapping the thread to block up the return valve i wasnt so lucky.

    Im just going to point out to anyone trying this that you will not be able to tap a 10mm thread into a 8mm hole straight off. The tap needs the correct size hole for the thread to be cut into it. A 10mm tap has a pitch of 1.5mm so the hole you are tapping into needs to be 8.5mm.

    This is why my attempts have failed, not sure how everyone else has done this but im just going to weld up the hole tomorrow instead and when it comes to mot time im just going to have to buy a mk1 exhaust with the cat in so i dont have to put on the old filter set up and such.

    So as a word of advice to anyone else doing this, add an 8.5mm metal drill bit to your shopping list, drill out the hole then using your tap should be much easier!
  426. #426
    whats the website i go on to get the parts??? anyone got the link??
  427. #427
    after buying the mk1 4-2-1 raceland manifold and all the parts required for the oil filter relocation, it works out at almost exactly the same price to just fit the raceland 4-1 manifold that doesnt require you relocating the oil filter as its designed for the mk 2. and its less hassle, would take 20 mins to fit.
  428. #428
    Going to attempt this over the weekend, hope its as straightforward as it looks on here
  429. #429
    All done barring the pesky lambda that wont come out, will give it another whirl in an hour
  430. #430
    Does the 2nd O2 sensor have to have that sleeve?
  431. #431
    Quote:
    Originally Posted by FinchysSaxo View Post
    If you read the guide properly you can go buy a m10 bolt, cut the top off and cut a slit in it so it can be screwed in
    This old hole was used for oil right, was it a oil return?

    Surely its good practice to wrap some PTFE tape around the threads of the bolt? You don't want any oil from the blocking leaking out.

    As for welding or clamping the joint of the manifold. There is a tapered joint to allow movement for the engine rocking back and forth when you rev it? If you weld the manifold joint you are likely to damage another joint in your exhaust system?

    As for the sensor, i've read the whole thread and some peoples sensor has melted, are you sure a mk1 will fit? (I'm wrapping my manifold in heat wrap so it will help)

    As for putting the Mk1 oil adaptor onto the Mk2 oil filter hole, can someone upload a picture of before and after the adaptor. I can't get my head round how the adaptor will attach to the filter housing.

    Thanks
  432. #432
    definately doing mine this weekend after reading this
  433. #433
    have there been any problems with blocking off the hole in block? e.g leakages? was thinking about using locktite but then wont be able to get back out with just a slit in the m10 screw? pfte tape sounds like a good idea just want to make sure im not going to have a leak.
    Also with the oil pressure sensor do you just need to get a mk1 oil pressure sensor then it wont snap off or melt etc.?
  434. #434
    did mine this weekend, got it all on ok apart from ive got a 52 plate vtr and the hole u need to block off is further away from the one shwon in this guide so u cann leave the head on the bolt you are putting in and the oil filter will still go on, but with mine i tapped a m9 thread inot the hole then blocked it off with m9 bolt, also not the the lambda sensor needs extending to reach the plug and buy a mk1 oil temp sensor and rewire i spade connector to the end of it and all should go ok
  435. #435
    heres some pictures of me doing my filter conversion


    as you can see the hole i need to block off is further away from the filter than the one in this guide, and it is a m9 tap you need to use if yours is like this and you can leave the head on the m9 bolt this is from a 52 plate vtr

  436. #436
    fitted this manifold to my mk2 vtr (51 plate) a few months ago using this guide.

    has anyone else come across problems getting the bracket at the bottom of the manifold to line up with the hole to bolt it to the gearbox?

    mine is miles away so i just left the bolt out but feel that i'm getting too much movement either in the engine/gearbox or the exhaust system.
  437. #437
    Quote:
    Originally Posted by brainbug View Post
    fitted this manifold to my mk2 vtr (51 plate) a few months ago using this guide.

    has anyone else come across problems getting the bracket at the bottom of the manifold to line up with the hole to bolt it to the gearbox?

    mine is miles away so i just left the bolt out but feel that i'm getting too much movement either in the engine/gearbox or the exhaust system.
    Mine was exactly same, so left bolt out.. been on for ages no problems!
    1 user thanked this post:
  438. #438
    Did this last night using this guide my oil light is on and also my handbreak but not my eml and help i have topped it up with oil and the light will not go any help much appreciated
  439. #439
    Did you replace your oil pressure sensor with a Mk1 Sensor??

    If not you have probly melted it (like it did)
  440. #440
    yeah i have replaced everything that this guide says to. How will i no if i have melted the sensor ?
  441. #441
    i've just followed this guide and fit mine. But I still have the oil pressure sensor problem. I think I saw the square whole that it needs to be plugged into that citroen use. Can I still get this off to put the sensor on? Also does it need to be tapped? Cheers.
  442. #442
    Bump for a decent thread

    I have 1 lambda sensor that goes in the top of the downpipe...where would i need to plug this if i got this mani? (i don't have one after the cat.)
  443. #443
    if its anything like mine the lambda goes near the bottom where the flange is (16v 4-2-1)

    EDIT - pretty sure mine is raceland aswell
  444. #444
    Well mine's 8v but i've spoken to KamRacing and they've said that there's a hole for it on the manifold.
  445. #445
    Ive got a raceland and mine is right next to the flange where it connects to the cat (or decat), had to unclip the wiring from main loom and re route in order to connect lambda back up

    Not the best of photo's but you can just make it out on the right
  446. #446
    How hard was it to re-route the wiring? does the standard wiring not reach?

    what if i just extended the wire to the plug by using spade connecters or whatever and some insulated copper or something?
  447. #447
    It wasn't hard to re route tbh just had to take off air filter assembly to get to the loom, I did think about extending the wiring on the lambda but I thought I'd try moving things first,
  448. #448
    I'm going to fit a Mk1 oil filter onto my Y reg (2001) car tomorrow to make way for the manifold.

    I've removed the oil filter housing and bracket and i'm left with this



    You can see that where the oil filter insert is supposed to go, it has something in there. I had a little feel and it feels like a nut or a bolt is in there.

    There isn't anywhere to screw the oil filter attachment on. Anyone know what this is? Do i remove this and then my oil filter insert goes in there?
  449. #449
    You'll need to remove that old insert. Mole grips should do the trick.
    1 user thanked this post:
  450. #450
    Quote:
    Originally Posted by LeeumH View Post
    You'll need to remove that old insert. Mole grips should do the trick.
    And thats it. That 'Instert' that is currently in there isn't special to my car is it? I'm assuming everyone else on here has done the same?

    It doesn't show anything like this in the guide at the start.

    And mine doesn't have a oil return hole

    Thank you lee
  451. #451
    Quote:
    Originally Posted by logic_guy View Post
    And thats it. That 'Instert' that is currently in there isn't special to my car is it? I'm assuming everyone else on here has done the same?

    It doesn't show anything like this in the guide at the start.

    And mine doesn't have a oil return hole

    Thank you lee
    That insert is for the later MK2 oil filter setup. When you remove the oil filter assembly, sometimes the insert will stay in the assembly, sometimes it'll stay in the block.

    I think it should have an oil return hole somewhere. Have a look at the filter assembly you removed - you might be able to see where the return hole is from that?
  452. #452
    Thanks Lee. Good thinking for looking in the filter assembly.

    Perhaps some FAQ's for this can be cleared up and put in on the 1st post. I've spent an hour reading though all these pages.

    Thanks
  453. #453
    http://www.saxperience.com/forum/sho...=87713&page=22

    1 page back lol.. shows the holes, and i think its the top right one.

    and you got the screw adapter? take bung out, screw adapter in, screw oil filter onto it, simples
  454. #454
    whats the latest part numbers for the oil filter insert? I got some the other week, cant remember what they were but the citroen dealership said they wern't their part numbers :\
  455. #455
    and regarding just to ask for the parts, they were far too lazy, and they said they needed a VIN Number for the parts.. bearing in mind i have a 1.6 vtr engine in a 106 shell, so yeah.. they would be like what the fuck?
    Im not sure if the part numbers on the citroen service box would be the same for the parts desk at citroen themselves?
  456. #456
    Hi all I had my raceland fitted today and for some reason the oil light and the handbrake light is staying on the dash. Any ideas. Thanks
  457. #457
    anyone know what to do with the dipstick? il be fitting mk1 standard manifold so not sure if the position of the mk2 dipstick will get in the way, can it be moved?
  458. #458
    Mine was fine.. mk1 raceland onto my mk2 VTR.
  459. #459
    Quote:
    Originally Posted by saxova View Post
    Mine was fine.. mk1 raceland onto my mk2 VTR.
    standard manifold though, hopefully will be ok
  460. #460
    I also put one of them on. They fit, ghetto de-cat?
    1 user thanked this post:
  461. #461
    Quote:
    Originally Posted by saxova View Post
    I also put one of them on. They fit, ghetto de-cat?
    well you know my story by now lol phase 2 vtr engine going in with phase one exhaust set up and ecu loom etc. my exhaust set up is decated as it is (underfloor cat) so the £70 i spent on that will be wasted if i got a phase 2 manifold
    1 user thanked this post:
  462. #462
    Hi guys, I'm back
    1 user thanked this post:
  463. #463
    Quote:
    Originally Posted by FinchysSaxo View Post
    Hi guys, I'm back
    Hi Finchy. .
  464. #464
    People still using this? Feels like 10 years since I made this lol.
  465. #465
    Hi Finchy, great guide!!

    buying these bits tonight:

    Oilfilter insert
    MK1 oil filter
    Bolt for mani to gearbox
    and mani gasket studs and nuts

    is this all i need? and did you get round to making those sleeves ?

    cheers tom
  466. #466
    Quote:
    Originally Posted by tomw View Post
    Hi Finchy, great guide!!

    buying these bits tonight:

    Oilfilter insert
    MK1 oil filter
    Bolt for mani to gearbox
    and mani gasket studs and nuts

    is this all i need? and did you get round to making those sleeves ?

    cheers tom
    Good luck finding the insert and please don't use a cut off bolt in the oil return hole I have had to replace a few that have rusted in and started leaking drilling them out isn't pretty.

    You should be able to find something better if you need any help give me a shout I have done more of my fair share of these relocations now.
  467. #467
    Finchysaxo, or anybody plz help I now have the same problem after I have tool off the oil filter I'm left with 2 holes 1 that u put the adapter in so the mk1 oil filter will screw on and the hole under that what do i do with that hole ????
  468. #468
    Quote:
    Originally Posted by chrisvtr2 View Post
    Finchysaxo, or anybody plz help I now have the same problem after I have tool off the oil filter I'm left with 2 holes 1 that u put the adapter in so the mk1 oil filter will screw on and the hole under that what do i do with that hole ????
    The one directly under the screw on adaptor you do nothing with. The hole at the 2oclock position you tap and insert a black.
    1 user thanked this post:
  469. #469
    Hi , I have a big problem I have done the conversion after about a month the oil light came on checked the dipstick and was reading I had no oil so I've put 2 Ltrs in checked the dipstick again and still not showing any oil in was very confused so went to drive the car and lost nearly all the power?? Can anybody help me?
  470. #470
    Has your oil pressure switch melted and broke?
  471. #471
    Just had a look it dose look a bit melted, but were has the oil gone that I put in ??
  472. #472
    What do you mean. If it's melted, chances are it will be knackered.. false readings..
  473. #473
    Ye but I put 2 litres of oil in and the. Checked the dipstick and it still said ther was no oil, I took it out for a spin and I had no power at all why have I no power and were has all that oil gone oh and there is no leaks I checked
  474. #474
    And my oil light and stop light flickers at me
  475. #475
    Quote:
    Originally Posted by chrisvtr2 View Post
    And my oil light and stop light flickers at me
    Try making up a heatshield,I reckon the heat from the manifold is making the lights do that.
  476. #476
    Yes I was thinking of doing that but I'm more botherd about not having any power when I put my foot down
  477. #477
    Quote:
    Originally Posted by stevo67 View Post
    Try making up a heatshield,I reckon the heat from the manifold is making the lights do that.
    It shouldnt though.. it's been fine for the last 10+ years, why would he need a shield now.
  478. #478
    Quote:
    Originally Posted by Prickle View Post
    It shouldnt though.. it's been fine for the last 10+ years, why would he need a shield now.
    True,to the op has the alternator been tested?
  479. #479
    No but pritty shore that ain't my problem
  480. #480
    Going to be fitting a Toyosport manifold, mk1 cat and a Magnex back box to a mk2 VTR over Christmas.
    Has anyone tried to buy the oil filter insert from Citreon lately, do they still have them?
  481. #481
    This adapter where do I buy it ? I have a. Hole mk1 vtr for spares so will the adapter be I that engine already and can it be removed ?
  482. #482
    it can be removed but they can be in there pretty tight sometimes, just be careful not to damage the threads on it when removing it!
  483. #483
    I phoned Citroen for one last month.
    Don't stock em but can order them in
  484. #484
    Quote:
    Originally Posted by Ali123 View Post
    it can be removed but they can be in there pretty tight sometimes, just be careful not to damage the threads on it when removing it!
    Cheers buddy
  485. #485
    Where did you get the parts at the prices you have shown, went to order the parts by the part numbers you shown & citroen parts desk want £13 for the insert & £12 for the filter
  486. #486
    I did order the oil filter insert 1103A7. But it seems not long enough ? It goes completely into the engine block ? But when I don't screw it deep enough in, it doesn't block. Or do you need loctite to lock the threaded tube? Or just screw it in and screw the oil filter on it ? But does it not come loose after some time ?
  487. #487
    Screw it in then screw the oil filter on it,it needs thread lock on the thread the tighten to 8nm iirc,check before.
  488. #488
    Screw it in then screw the oil filter on it,it needs thread lock on the thread then tighten to 8nm iirc,check before.
  489. #489
    thank you.
    but the partnr. says 20x150, what does it mean ?
    Diameter 20 ok, but the length isn't 150 as you can see in the image
    http://s1083.photobucket.com/user/sc...nvvsd.jpg.html

    what length should the tube have normally ?